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Expansion Joints In-depth Webinar
- 1. U.S. Bellows, Inc. Worldwide Leader in Metallic and Fabric Expansion Joints ▫ Fast Turnaround ▫ Repair ▫ Replace ▫ Refurbish ▫ Quick Delivery ▫
- 8. The U.S. Bellows Team Scott Runge Engineer Aydin Eyup Engineer Chaitanya Deekonda Engineer Vilson Joseph Engineer
- 9. The U.S. Bellows Team Linda Cai CAD Operator Ronald Rogers CAD Operator Hank Lippold Quality Control Manager David Forman Quality Control: Expansion Joints
- 10. The U.S. Bellows Team
- 17. Expansion Joint Emergency Quick turnaround on a refurbishment of a 54 " pressure balanced elbow turbine crossover expansion joint for a power generation plant.
- 19. Engineering & Design Finite Element Analysis (FEA) CAESAR CFD Analysis / Pipe Stress
- 21. Expansion Joint – CFD Analysis Drawing: 60" Pressure Balanced Expansion Joint with Turning Vanes
- 22. Expansion Joint – Ansys FEA 36" and 18" Dual Hinged Expansion Joints Portion of 36 " Bellows Assembly Portion of 18 " Bellows Assembly FEA on the connection of the tie rods to the bellows. The tie rods are connected to a plate-gusset assembly, which is welded to the bellows. Stresses in the Plate-Gusset Assembly Stresses in the Tie Rod Plate
- 23. Expansion Joint – CAESAR Universal Pressure Balanced Expansion Joint Drawing on Next Slide
- 24. Expansion Joint – CAESAR Drawing: Universal Pressure Balanced Expansion Joint
- 25. Expansion Joint – CAESAR Drawing: Universal Pressure Balanced Expansion Joint
- 27. Expansion Joint – Refractory-lined Drawing: 63" In-line Pressure Balanced Expansion Joint
- 28. Cut-out Section Refractory-lined Expansion Joint Model
- 30. Expansion Joint Drawing: Universal Hinged Expansion Joint
- 31. Expansion Joint Tied Universal Expansion Joint with 45 Degree Mitered Elbow Installation in a Flue Gas System Drawing on Next Slide
- 32. Expansion Joint Drawing: Tied Universal Expansion Joint with 45 Degree Mitered Elbow
- 33. Duct Work Prior to Painting the Duct Work Acid Plant
- 34. Duct Work 72" Diameter Drawing on Next Slide
- 35. Duct Work - Drawing
- 36. Duct Work - Drawing
- 37. Duct Work Drawing on Next Slide
- 38. Duct Work – Drawing
- 39. Case Study Problems with Bellows Attachment Welds
- 40. Case Study Field Installation Problem
- 41. Technical Information Featured Projects Pictures and Project Details Webinar Registration Details on Upcoming Webinars Quick Access to U.S. Bellows Online Quote System Emergency Service Online Catalogs Downloadable Software E-NEWS Webinars (Twice a Month!) Technical Presentations On-line, at no cost Team of Experts On stand-by to answer questions
Editor's Notes
- Steam Service of 97 PSIG at 634F 27’ long, 27,000 lb. Refurbished in less than 4 weeks 321 SS bellows CS root rings Dye penetrant
- job #109219
- Drawing for job #109219
- Element used was Ansys solid 187 element, a 10 node tetrahedral element 36” Bellows Assembly Plate Dimensions: 46” x 46” x 2” Tie Rod Diameter: 1” Gusset Thickness: ¾” Load per Tie Rod: 19,297 lb. Steel: A-240 tp304H Bellows Operating Temp: 1076°F Allowable Stress: 10 ksi 18” Bellows Assembly Plate Dimensions: 24-¾” x 24-¾” x 1” Tie Rod Diameter: 1” Gusset Thickness: ⅜” Load per Tie Rod: 5,443 lb. Steel: A-240 tp304H Bellows Operating Temp: 1076°F Allowable Stress: 10 ksi
- Kansas City Power & Light (KCP&L) Job #93183 Diameter? Material? Carbon Steel? Specs: Design conditions? -Design Temp: -Design Load:
- Drawing for job #93183
- Engineers India Limited (EIL) Job #98679
- Alberici Job #110901 Diameter: 92” 304 SS Bellows and the rest is Carbon Steel Design Temp: 100 PSIG at 300 F Tested to 150 PSIG
- Job # 94513 Diameter: 60” Length: 215” A-516 GR 70 carbon steel pipe Inconel 625 LCF bellows 100 % x-rayed and hydro-tested to 15 PSIG Specs: Design conditions? -Design Temp: -Design Load:
- Rhodia Acid Plant (Feb. 2008) Diameter? How much feet of duct work did we supply? Material? Carbon Steel? Specs: Design conditions? -Design Temp:
- Rhodia Duct Work Job #93646 Diameter? Material? Carbon Steel? Specs: Design conditions? -Design Temp: -Design Load:
- Rhodia Duct Work Job #97767 Diameter? Material? Carbon Steel? Specs: Design conditions? -Design Temp: -Design Load: