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Biogas Session of the South Baltic Gas Forum “ Science & Technology for sustainable biogas production and use” IFFM PAS:  L atest scientific and technological developments    C onversion of biogas technology  and distributed  cogenerations   in small scale  Kiciński  Jan 1000- YEARS  OF  GDAŃSK Gdańsk  September  2011
General information   ,[object Object],[object Object],[object Object],Main scientific task Main practical task Institute of Fluid Flow Machinery of the  Polish Academy of Sciences
Average employment ,[object Object],[object Object],[object Object],[object Object],[object Object],The greatest Institut of the PAS in north Poland and the second largest in the country Institute possesses all possible authorisations and academic rights,  including the rights to award the title of full professor in the area  of mechanics as well as machine construction and exploitation.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Our main activity (1) Large-scale Power Engineering Rotor of the Last Stage,  FEM Calculations – Natural frequencies and mode shapes P ower of  several hundred  MW,
Modern  T echnologies in  Monitoring and Diagnostics for Power Generation
Our main activity (2) S mall-scale distributed  P ower  Engineering  based on  R enewable  E nergy  Sources Domestic micro-CHP Micro-CHP to operate in homes or small commercial buildings,  C onversion of biogas technology P ower from several to tens KW
[object Object],[object Object],[object Object],[object Object],Why we change our policy?  Why renewables?
Expected Global Warming natural and anthropogenic factors natural  factors 3.2 deg C
The first effects  of Global Warming
What we can do ?  O ne possible solution  is distributed cogeneration LOCAL  COMBINED HEAT AND  POWER PLANT IN  SMALL SCALE CHP  PLANT Uneffective centralized system  of power generation 10%  production loss 35% of energy utilised  at home  90% of energy utilised  at home   Distributed cogeneration: effective heat  & power production in mini- & micro - CHP 60%  production loss Conventional fuel  or biomass 5%  transmission loss
NEW  IDEA:  SMART  GRIDS  = INTELLIGENT HOUSES WHAT  WE  NEED? LESS PRODUCTION, MORE INTELLIGENT MANAGEMENT  VIRTUAL POWER PLANTS CHP  APPLICATIONS MICROGRID MICROGRID MICROGRID
MODEL  FOR  POLAND  ECO ENERGY SECTOR THE BIGGEST CIVILISATIONAL CHALLENGE of XXI CENTURY FOR POLAND & FOR EUROPE J. Buzek, President of the European Parliament,   at Ecoforum  in Polkowice, Poland 2009 2020   MODEL  FOR  POLAND: 70  –  15  -  15 COAL RENOWABLE NUCLEAR COAL, RENOWABLE  & NUCLEAR POWER  SHOULD NOT & CANNOT BE RIVALS  SUSTAINABLE  DEVELOPMENT  OF  TECHNOLOGIES
TRENDS for POLAND until YEAR 2020 ,[object Object],[object Object],[object Object],Surprising !! P otential of polish energy agriculture RENEWABLE ENERGY from BIOMASS 78%, WIND and HYDRO 22% Biomass will be most important factor in polish green energy
CHALLENGE  FOR  IFFM  PAS   Our possibilities  and projects
Task 4.  Development of integrated technologies for the production of fuel   and energy from biomass, agricultural waste and other www.strateg-z4.imp.gda.pl Advanced Power  Generation Technologies Strategic Program 1
The  main   objectives of the project  B uilding   and implementation of 16 pilot plant demonstration.  These installations, as the main result of this offering, will provide the basis for future deployments of new technologies in the field of  energy conversion of biomass and waste, and construction of biogas systems integrated with co-generation sets
Scientific - Industrial Consortium  IFFM -  ENERGA SA
ECO-ENERGY  CHP   STATIONS BIOMASS CHP STATIONS  MULTI-FUEL BURNER MICROTURBINE  ORC (LOW-TEMPERATURE BOILING MEDIA) MICRO WIND TURBINE STATIONS MICRO HYDRO POWER  STATIONS MICROGRIDS FINAL EFFECTS: PROTOTYPES, DEMOS, CUSTOMER IMPLEMENTATIONS Cheap wind turbine for  Individual customers Low head hydro turbines ,[object Object],[object Object],[object Object],[object Object],[object Object],SMALL PHOTOVOLTAIC STATIONS Biomass pellet boiler  (thermal output of 1.1 MW) ORC Power Station  With electric Power 145 KW
[object Object],[object Object],[object Object],[object Object],[object Object],Why ORC (Organic Rankine Cycle) ? (low-boiling medium) ,[object Object],[object Object],[object Object],[object Object],Innovation of ORC – scientific input
Block & schematic diagram  of pilot installation in Żychlin.  Multi-optional poligeneration system.  NEW INITIATIVE:  COMBI Systems:   POLIGENERATION COMPLEX Communal or Home - scale Energy Centers Cooperation with ENERGA S.A. Internal  combustion engine electric current multifuel boiler steam microturbine (ORC) Thermal  oil hot water biomethane wood fuel, pellets biomethane air exhaust gases thermal energy (heat) receiver Electric energy receiver Internal comb. engine Multifuel boiler Thermal oil cycle ORC system loses district heating substation cold production system  (for district cooling) COMBINING OF  DIESEL & ORC  CYCLES
Operational Programme: Innovative Economy  (POIG)   R&D PROJECT „ MODEL AGROENERGY COMPLEX IN DISTRIBUTED COGENERATION OF HEAT AND POWER” Coordinator:  IFFM-PAS 2 Key project
CHP – ORC systems [  from a few to  a  few hundred KW  ]  Cogeneration micro power plants in cooperation with ecological boilers. Organic Rankine cycles - ORC.  Feeding: biomass, biogas, biofuel  HOME  MICRO POWER PLANTS   Electric current   Heat
Oil boiler with a cooling loop Parameters: Capacity 30kW, Maximum pressure 16bar Max. temperature 250 C, Coil volume 40l, Mass 500kg
MAIN  IDEA:  APPLICATION OF  LOW BOILING  AGENT  BOTH  IN THE THERMODYNAMIC  CYCLE  OF  MICROTURBINE  AS WELL  AS  FOR  LUBRICATIONS  PURPOSES  IN  BEARINGS  SYSTEM ,[object Object],[object Object],[object Object],[object Object],[object Object],LIQUID  PHASE STEAM PHASE T G LOW  BOILING  AGENT  IN  A  LIQUID  PHASE LOW  BOILING  AGENT  IN  A  STEAM  PHASE HYDRODYNAMIC BEARINGS GAS  BEARINGS
OBJECT  OF  INVESTIGATIONS   Object  1.   Five - stage axial microturbine rotor of electric power of 3 KW  and rotor speed 8 000 rpm  (for low-boiling agents  ORC). Bearing journal diameters:   d1=d2=20 mm.  Model  MES: 380 000 DOF   Object  2.  Four - stage radial microturbine rotor of electric power of 3 KW and rotor speed   23 800 rpm (for low-boiling agents ORC).  Bearing journal diameters:  d1=24 mm, d2=34 m m .   Model  MES: 200 000 DOF K. Kosowski   Z. Kozanecki Classic  hydrodynamic bearings
We suggest mini & micro-scale ORC-based CHP  ORC Technology  (Organic Rankine  Cycle)  utilises working fluid with low boiling-medium for steam cycles in small and micro-scale cogeneration Mini-scale CHP (Local/Commune Energy Centers) Thermal power: from several hundred kW to 5 MW Electric power: from several dozen kW to 1 MW Micro-scale CHP  (Home/building scale combined H&P ) Thermal power: several dozen kW Electric power: from few to several kW WORKING FLUID  WITH LOW BOILING MEDIUM  (LIQUID STATE) WORKING FLUID  WITH LOW BOILING MEDIUM (GAS STATE) HOT WATER TWO SEPARATE CYCLES: working fluid with  low boiling medium  & water mCHP-ORC In our opinion it is the most promising technology with short realization time
THE LARGEST ECOENERGY CLUSTER in POLAND!! BKEE GOLDEN TRIANGLE BALTIC ECOENERGY CLUSTER contains 90 entities SCIENCE COMPANIES LOCAL AUTHORITIES REGIONAL INNOVATION STRATEGY Coordinator:  IFFM-PAS
EU  PROJECTS:  „Bioenergy Promotion” The project aims to   strengthen the development towards a sustainable, competitive and territorially integrated Baltic Sea Region in the field of sustainable use of bioenergy . Lead Partner : Swedish Energy Agency  Duration:  2009-2012 Total budget:  € 5 mln (IFFM-BEEC  € 166 500) To find out more please visit : http:// www.bioenergypromotion.net IFFM-BEEC  realizes selected tasks among different Work Packages  in the project, and above all,  plays a role of the WP5 Business Leader!   34  partners  from  9   Baltic Sea Region Countries
PEA  – Public Energy Alternatives – Sustainable Energy Strategies as a chance for regional development The project aims to foster regional development through reduction of energy related costs, added value based on new value chains and sustainable technological innovations. Lead Partner : City of Wittenberge, Germany Duration:  2010-2013 Total budget: ca.  € 3,7 mln (IFFM-BEEC € 244 657) I FFM-BEEC  will  realize selected tasks among different Work Packages  in the project, and   will  play a role of the WP5 Leader! WP5 – „Sustainable energy production, supply chain management and preparation of investments”   21  partners  from 6  Baltic Sea Region Countries
CHP  APPLICATIONS  =  RENOWABLE  ENERGY  =  GREEN  ENERGY  NEW  ENERGY  EQUATION  FOR  XXI  CENTURY: DER = CHP + PQR + CR DER  – DISTRIBUTED  ENERGY  RESOURCES CHP  -  COMBINED  HEAT  AND  POWER PQR  -  POWER QUALITY AND RELIABILITY CR  -  CARBON  REDUCTION
THANK  YOU  AND  GREETINGS  FROM  BALTIC  SEA AND  GDAŃSK 1000- YEARS  OF  GDAŃSK

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4.1 - "Science & Technology for sustainable biogas production and use" - Jan Kicinski [EN]

  • 1. Biogas Session of the South Baltic Gas Forum “ Science & Technology for sustainable biogas production and use” IFFM PAS: L atest scientific and technological developments   C onversion of biogas technology and distributed cogenerations in small scale Kiciński Jan 1000- YEARS OF GDAŃSK Gdańsk September 2011
  • 2.
  • 3.
  • 4.
  • 5. Our main activity (1) Large-scale Power Engineering Rotor of the Last Stage, FEM Calculations – Natural frequencies and mode shapes P ower of several hundred MW,
  • 6. Modern T echnologies in Monitoring and Diagnostics for Power Generation
  • 7. Our main activity (2) S mall-scale distributed P ower Engineering based on R enewable E nergy Sources Domestic micro-CHP Micro-CHP to operate in homes or small commercial buildings, C onversion of biogas technology P ower from several to tens KW
  • 8.
  • 9. Expected Global Warming natural and anthropogenic factors natural factors 3.2 deg C
  • 10. The first effects of Global Warming
  • 11. What we can do ? O ne possible solution is distributed cogeneration LOCAL COMBINED HEAT AND POWER PLANT IN SMALL SCALE CHP PLANT Uneffective centralized system of power generation 10% production loss 35% of energy utilised at home 90% of energy utilised at home Distributed cogeneration: effective heat & power production in mini- & micro - CHP 60% production loss Conventional fuel or biomass 5% transmission loss
  • 12. NEW IDEA: SMART GRIDS = INTELLIGENT HOUSES WHAT WE NEED? LESS PRODUCTION, MORE INTELLIGENT MANAGEMENT VIRTUAL POWER PLANTS CHP APPLICATIONS MICROGRID MICROGRID MICROGRID
  • 13. MODEL FOR POLAND ECO ENERGY SECTOR THE BIGGEST CIVILISATIONAL CHALLENGE of XXI CENTURY FOR POLAND & FOR EUROPE J. Buzek, President of the European Parliament, at Ecoforum in Polkowice, Poland 2009 2020 MODEL FOR POLAND: 70 – 15 - 15 COAL RENOWABLE NUCLEAR COAL, RENOWABLE & NUCLEAR POWER SHOULD NOT & CANNOT BE RIVALS SUSTAINABLE DEVELOPMENT OF TECHNOLOGIES
  • 14.
  • 15. CHALLENGE FOR IFFM PAS Our possibilities and projects
  • 16. Task 4. Development of integrated technologies for the production of fuel and energy from biomass, agricultural waste and other www.strateg-z4.imp.gda.pl Advanced Power Generation Technologies Strategic Program 1
  • 17. The main objectives of the project B uilding and implementation of 16 pilot plant demonstration. These installations, as the main result of this offering, will provide the basis for future deployments of new technologies in the field of energy conversion of biomass and waste, and construction of biogas systems integrated with co-generation sets
  • 18. Scientific - Industrial Consortium IFFM - ENERGA SA
  • 19.
  • 20.
  • 21. Block & schematic diagram of pilot installation in Żychlin. Multi-optional poligeneration system. NEW INITIATIVE: COMBI Systems: POLIGENERATION COMPLEX Communal or Home - scale Energy Centers Cooperation with ENERGA S.A. Internal combustion engine electric current multifuel boiler steam microturbine (ORC) Thermal oil hot water biomethane wood fuel, pellets biomethane air exhaust gases thermal energy (heat) receiver Electric energy receiver Internal comb. engine Multifuel boiler Thermal oil cycle ORC system loses district heating substation cold production system (for district cooling) COMBINING OF DIESEL & ORC CYCLES
  • 22. Operational Programme: Innovative Economy (POIG) R&D PROJECT „ MODEL AGROENERGY COMPLEX IN DISTRIBUTED COGENERATION OF HEAT AND POWER” Coordinator: IFFM-PAS 2 Key project
  • 23. CHP – ORC systems [ from a few to a few hundred KW ] Cogeneration micro power plants in cooperation with ecological boilers. Organic Rankine cycles - ORC. Feeding: biomass, biogas, biofuel HOME MICRO POWER PLANTS Electric current Heat
  • 24. Oil boiler with a cooling loop Parameters: Capacity 30kW, Maximum pressure 16bar Max. temperature 250 C, Coil volume 40l, Mass 500kg
  • 25.
  • 26. OBJECT OF INVESTIGATIONS Object 1. Five - stage axial microturbine rotor of electric power of 3 KW and rotor speed 8 000 rpm (for low-boiling agents ORC). Bearing journal diameters: d1=d2=20 mm. Model MES: 380 000 DOF Object 2. Four - stage radial microturbine rotor of electric power of 3 KW and rotor speed 23 800 rpm (for low-boiling agents ORC). Bearing journal diameters: d1=24 mm, d2=34 m m . Model MES: 200 000 DOF K. Kosowski Z. Kozanecki Classic hydrodynamic bearings
  • 27. We suggest mini & micro-scale ORC-based CHP ORC Technology (Organic Rankine Cycle) utilises working fluid with low boiling-medium for steam cycles in small and micro-scale cogeneration Mini-scale CHP (Local/Commune Energy Centers) Thermal power: from several hundred kW to 5 MW Electric power: from several dozen kW to 1 MW Micro-scale CHP (Home/building scale combined H&P ) Thermal power: several dozen kW Electric power: from few to several kW WORKING FLUID WITH LOW BOILING MEDIUM (LIQUID STATE) WORKING FLUID WITH LOW BOILING MEDIUM (GAS STATE) HOT WATER TWO SEPARATE CYCLES: working fluid with low boiling medium & water mCHP-ORC In our opinion it is the most promising technology with short realization time
  • 28. THE LARGEST ECOENERGY CLUSTER in POLAND!! BKEE GOLDEN TRIANGLE BALTIC ECOENERGY CLUSTER contains 90 entities SCIENCE COMPANIES LOCAL AUTHORITIES REGIONAL INNOVATION STRATEGY Coordinator: IFFM-PAS
  • 29. EU PROJECTS: „Bioenergy Promotion” The project aims to strengthen the development towards a sustainable, competitive and territorially integrated Baltic Sea Region in the field of sustainable use of bioenergy . Lead Partner : Swedish Energy Agency Duration: 2009-2012 Total budget: € 5 mln (IFFM-BEEC € 166 500) To find out more please visit : http:// www.bioenergypromotion.net IFFM-BEEC realizes selected tasks among different Work Packages in the project, and above all, plays a role of the WP5 Business Leader! 34 partners from 9 Baltic Sea Region Countries
  • 30. PEA – Public Energy Alternatives – Sustainable Energy Strategies as a chance for regional development The project aims to foster regional development through reduction of energy related costs, added value based on new value chains and sustainable technological innovations. Lead Partner : City of Wittenberge, Germany Duration: 2010-2013 Total budget: ca. € 3,7 mln (IFFM-BEEC € 244 657) I FFM-BEEC will realize selected tasks among different Work Packages in the project, and will play a role of the WP5 Leader! WP5 – „Sustainable energy production, supply chain management and preparation of investments” 21 partners from 6 Baltic Sea Region Countries
  • 31. CHP APPLICATIONS = RENOWABLE ENERGY = GREEN ENERGY NEW ENERGY EQUATION FOR XXI CENTURY: DER = CHP + PQR + CR DER – DISTRIBUTED ENERGY RESOURCES CHP - COMBINED HEAT AND POWER PQR - POWER QUALITY AND RELIABILITY CR - CARBON REDUCTION
  • 32. THANK YOU AND GREETINGS FROM BALTIC SEA AND GDAŃSK 1000- YEARS OF GDAŃSK