Tata Projects Supply Chain Colaboration Part 2

1. INTEGRATED SUPPLY CHAIN & LOGISTICS OFFERING
Part 2
by
Zubin Poonawalla
1

2. Clientele who are using the technologies

3. Customers

4. IVTS Features

5. Dashboard

6. Dashboard

7. Daily Summary Report

8. Monthly Summary Report

9. Plant Performance Report

10. Transporter Score Card

11. Temperature Rating Report

12. Temperature Graph for a trip

13. Trip Play Back Path

14. Visibility & Traceability in Supply Chain
& Logistics Domain
Automating Demand/Supply Synergy

15. Contents
• Project Objective & Approach
• GPS/RFID Technology & Detection
• Solutions for Tata Projects

16. Project Objective
• A comprehensive solution eliminate inefficiencies from
supply chain & logistics activities.
• Visibility and traceability across the project site/lifecycle
for better decision making
• Automation on the material handling & Inventory management.
• Minimize paperwork & dependency on people.
• Improve people & project safety.
• Improve service level to client &
on time project completion.

17. Contents
• Project Objective & Approach
• GPS/RFID Technology & Detection
• Solutions for Tata Projects

18. GPS Technology

19. RFID Technology

20. RFID Detection

21. Contents
• Project Objective & Approach
• RFID Technology & RFID Detection
• Solutions for Tata Projects

22. Visibility over Inventory
Challenges:
Solution – Auto inventory
Benefits:
 Updates & entries are manual, prone to errors and not frequent
 Tracking & tracing a product manually is time consuming
 Delayed & inefficient project operation
 Frequent out of stocks, need to maintain more stocks due to lack of visibility
RFID technology can be employed for automated inventory management at the contractor &
Project sites
Equipment & Material Tagged with RFID , RFID readers with GPRS/WI-FI connectivity
 The system is constantly updated with the whereabouts of the equipment & material at every
node in the project supply chain
 Electronic, real – time & accurate inventory data
The solution can be feature extended into a WMS, primarily having production threshold at
manufacturer level & orders at contractor & project site level depending on present inventory

23. Material Tracking &Management

24. Bundle Tagging & RFID with GPS Installed on Crane

25. Transmission Project Inventory Tracking

26. Order / Delivery management
Challenges:
Solution – Supplier Collaboration:
Benefits:
 No collaborative planning with the suppliers, Contractor & Project Manager
 No POD, authentication & confirmation of material reached at project site
 Delayed delivery of material to the project site.
 Frequent out of stock, Maintenance of extra inventory
 High shipment error rates, Project site & material delivered mismatch.
Web based solution that handles order management, processing of orders, delivery of product,
shipping notices and invoices (NOVIPOD)
 Collaboration pre-empts errors & facilitates effective transaction management between
suppliers, Contractor & Project Manager along the supply chain.
 Purchase orders can be extracted & processed through software such that the transactions
are seamless & speedy
 Decisions can be made proactively, to avoid supply chain issues around shipping, distribution
& deliveries
 Shipping notices & invoices can be handled systematically providing better visibility

27. Material delivery

28. Process

29. Project Operational Inefficiencies
Challenges:
Solution – RFID for Plant Synergy and Efficiency :
Benefits:
 Disorganized movement of material & people into the project site
 No visibility of people / operations within the project
 Manual searching is labor intensive & security compromised.
 Delay in project process due to material & people not present at right time.
Completely automated system using RFID technology & system to track people in different area
of site engaged in process & manage it efficiently.
 Increased workflow speed & efficiency in operations
 Real – time in – site tracking
 Theft prevention & Perimeter security
 Locate people in case of need & control access to restricted areas
 Policy enforcement

30. Project Operational Inefficiencies

31. Locating & Remote Monitoring of Heavy Equipments
Challenges:
Solution – RFID for Plant Synergy and Efficiency :
Benefits:
 Staff hours spent locating equipment & time spent maintaining equipment log books
 Unsafe equipment operation leading to more accidents & increased company liability
 Unnecessary maintenance based on arbitrary schedules & Idle assets not being used
 Bogus claims for overtime & Fuel theft
Completely automated system using RFID /GPS technology in combination with GSM/GPRS
services for send & receiving heavy equipment performance details & whereabouts.
 Report on start & stop times for accurate billing or bidding on new work.
 Stay on top of preventative maintenance with accurate usage details & automatic service alerts.
 Uncover fuel theft & Bogus overtime by monitoring usage compared to expected consumption.
 More successful bidding on new contracts with accurate costing
 Faster recovery of stolen assets

32. Locating & Remote Monitoring of Heavy Equipments

33. Remote Condition Monitoring for Water, Oil & Gas Project

35. Zubin Poonawalla
Mumbai-400 701
Tel: +91 9821078642
email: zubinpoonawalla@gmail.com