PROFIBUS - the world's most successful fieldbus. Easy, flexible, consistent.
PROFINET - the leading Industrial Ethernet Standard. Open, versatile, safe.
IO-Link - the new standard in the lower field level. Universal, smart, easy.
Introduction to Profibus & Profinet - Mark Freeman
1.
2. Agenda
09:30 Introduction and Profibus & Profinet Update
Mark
Freeman
09.55
Profibus DP - Commissioning and Maintenance
After a brief introduction to PROFIBUS basics, we outline the essentials needed for successful network
commissioning and maintenance.
Richard
Needham
10.35
Why you should measure shield currents in PROFIBUS and PROFINET networks
A look at work done in the area of EMC and Equipotential Bonding with respect to PROFIBUS and PROFINET
networks.
Peter
Thomas
11.15 Coffee
11.35
Current Trends involving PROFIsafe
How we approach a safety-related system and why PROFIsafe is a useful tool in modern control systems.
Peter
Brown
12.15
PROFINET System Design
What are the basic requirements for achieving a robust, reliable and maintainable PROFINET system.
Andy
Verwer
12.55 Lunch
13.35
PROFIBUS system engineering and monitoring
A look at some of the devices and techniques that are available for engineering functions and activities on
PROFIBUS systems.
Andy
Verwer
14.15
PROFINET for IoT, IIoT and Industry 4.0
A short journey to explain the IIoT , from IND1.0 to IND4.0 and Big Data & where PROFINET fits in.
Derek
Lane
14.45
Introduction to IO-Link – Features and Benefits
What does a typical IO-Link solution consists of, how it interface to the control system and what are the benefits
Russell
Smith
3
3. ”The international network and
the experience of PI are unique.
They provide our companies with
a significant competitive edge.”
Karsten Schneider
PI Chairman
Intro
4. PI‘s Technologies
PROFIBUS
the world's most
successful fieldbus
easy, flexible, consistent
PROFINET
the leading Industrial
Ethernet Standard
open, versatile, safe
IO-Link
the new standard in the
lower field level
Universal, smart, easy
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5. International Standards
6
IEC Standard 61158 and 61784
PROFIBUS and PROFINET
ISO 14745
Based on IEE 802.3
All specifications are openly available
Local standard, e.g., in China, Korea
Global market access thanks to international
standardization
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6. 77
Leading Technologies
7
Organization Technologies
Fieldbus Ethernet
Regional
PI Associations
PI Competence
Center
PI
Training Center
PI
Test Labs
More than 1,400 member companies world wide!
WGs
PI (PROFIBUS & PROFINET International)
Proxy
Technology
Sensors & Actuators
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7. PI‘s Vision
8
Technological leadership enables our members to
offer innovative and competitive products and solutions
PI, the network of PROFInetworkers, brings together the
best minds and helps achieve innovative results
We network expertise, companies, and people - regionally
and internationally.
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8. PI‘s global member benefits
Be a
PROFInetworker!
1.
Global
technologies in
good hands
2.
Product
promotion
and sales
3.
Network
implementation
and maintenance
6.
Global
marketing and
promotion
4.
Logos and
marketing
materials
5.
Information and
training
7.
Faster, easier
product
development
8.
Savings in
product
development
9.
Free of charge
certificates for
tested products
10.
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9. 1. Be a PROFInetworker
Be part of PI’s global network and use it!
Represented on every continent,
PI is the world’s most influential
interest group in the field of industrial
communication. For more than 20 years,
PI has been the neutral platform on which all the relevant
automation manufacturers meet and define common
technologies with an outstanding degree of team spirit.
PI’s global network opens new markets in different
countries all over the world
Get new contacts through the association
Exclusive access to events and committees
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10. 2. Global technologies in good hands
PI manages the technical development for you
PROFIBUS
the world‘s leading fieldbus.
PROFINET
the leading Industrial Ethernet
standard.
Easy access to technical documentation
PI represents your interests globally
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11/10/2016 PI, Profibus & Profinet Introduction
11. 3. Product promotion and sales
Sell your products
PI Online Product Finder
Publication of new products in PROFINEWS – exclusive
for PI members
Show your products on events, like roadshows, trade
shows, or exhibitions
Special advertising possibilities
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12. 5. Logos and marketing materials
Get the right to use PI's logos for PI, PROFIBUS,
PROFINET
Special logos
Marketing materials of various kinds are available from PI /
the RPA
Trademark statutes for PI’s logos can be
requested from info@profibus.com
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13. 6. Implementation + maintenance
Faster and less expensive
Implementation and
Maintenance of your
Networks
Assistance in locating
providers
Easy access to technical
documentation
First-hand information
Special training possibilities
See www.profibus.com for more information
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14. 7. Information and training
First-hand Information for members
about technology, events, marketing
Forums
Webinars
Access to training and discounts
Global PICC network provides
expertise and support in technical
matters*
See www.profibus.com/training/ for more information
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20. Organizational Structure
21
PI Management
PI Chairman and Deputy Chairman / PI Support Center
Regional PI Associations
> Regional Support for more than 1,400 members worldwide
Members / RPA Chairmen / Local Business Offices
Established by PNO Board
Accreditation by Advisory Board
Established by local RPA
Accreditation by PI
Established
by PNO Board
PI Competence Centers
> Technical Support
PI Training Centers
> Certified Training
PI Test Labs
> CertificationTests
Technical Committees
Working Groups
> Technology Projects
PI Agreement
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21. 22
The Best Minds for the Best Technology
Committee B
PROFINET
CB/PG1
Passive Network Components PROFIBUS & PROFINET
CB/PG4
Industrial Wireless
CB/PG5
Active Network Components/ Management
CB/PG6
PROFINET IO
CB/PG7
PROFINET CBA
CB/PG8
Fieldbus Integration into PROFINET
CB/PG3
Installation Guide PROFIBUS & PROFINET
CA/PG1
Integration HART and Wireless HART
CB/PG9
PROFINET for Process Automation
CB/PG11
Wireless Sensor Actor Networks
CB/PG2
Fiber Optic Components
CB/PG10
PROFINET Security
Equal cooperation
between all
manufacturers
More than 600
technicians in >50
Working Groups
Cables/Connectors
Telegram
Security
A complete
solution
from
....
up to
InternationalStandards
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22. 2323
PI UK Membership Benefits
User Membership £600 + VAT
•For Users of PROFIBUS, PROFINET and IO-Link
Access to free advice from Pool of Experts
Discount on training and consultancy services
Access to Members' Forum
Discount on PROFIBUS publications
Participate in specification development
Free admission to Member-only seminars and meetings
Host member meetings to update own staff on technology and
products
Free download of specifications and software worth £1000s
Regular updates on technology and events
Opportunity to join UK Steering Committee
Submit case studies for publication on PI websites
Nominate staff member(s) to join UK Pool of Experts (subject to
meeting criteria)
Present papers at our workshops and seminars
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23. 2424
PI UK Membership Benefits
Supplier Member £1000 + VAT
•For distributors, integrators, consultants and trainers.
•All the User benefits plus:
Free publicity in PROFInews and PROFINEWS UK
Become an Accredited PROFIBUS or PROFINET Company (subject to
meeting criteria)
Exhibit products at our workshops and seminars (small charge applies)
Exhibit on PI’s stand at German tradeshows (additional charge applies)
Use of marketing materials and logos
Advertising opportunities on PI Web site
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24. 2525
PI UK Membership Benefits
Vendor Member £2100 + VAT
•For distributors and manufacturers.
•All the above benefits plus:
List your products and services on PI Website
Link to or publish your GSD files for download from the Web
Use of PROFIBUS logo on certified equipment
Free download of specifications and software worth £1000s
Free or discounted certification of tested PROFIBUS and PROFINET
products
Discount on assignment of Ident Numbers
Hotlink from our website to yours
Sales leads
Free use of PI’s Patented Technology
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25. 2626
PI UK Membership Benefits
Senior Member £2600 + VAT
•For companies that wish to play a very active role.
•All of the above benefits plus:
Seat on UK Steering Committee
Company logo on PROFIBUS UK letterhead
Free banner advert on UK section of PI Web site
“Featured Company” status on UK section of PI Website
Listing as “Sponsor” on the UK website
Listing as “Sponsor” on our monthly newsletter
Contributor access to UK website to submit own PB/PN/IO-Link news
Can host PI UK seminars
Free table top or pullup space at our events (subject to availability)
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Training for Career Advancement
Training is available in a range of areas to upgrade your skills
including:
Certified PROFIBUS or PROFINET Engineer – combining
installation, commissioning and engineering
Certified PROFIBUS or PROFINET Installer Courses
Certified PROFIBUS System Design Course
PROFIBUS Commissioning and Maintenance Courses
PROFINET Developer Course
Training provided by our 2 PITCs, MMU and VTC in scheduled
courses or on your company premises.
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Training for Career Advancement
PROFIBUS and PROFINET training is offered through:
PROFIBUS International Competence Centre
- Manchester Metropolitan University in Manchester
or a location of your choice
(http://www.sci-eng.mmu.ac.uk/ascent/)
PROFIBUS International Training Centre
- Verwer Training & Consultancy Ltd
(http://verwertraining.com/)
For course schedule see : http://www.profibus.com/pi-
organization/regional-pi-associations/united-kingdom/training/
29
Our training partners - PITCs
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32. What is PROFIBUS?
PROFIBUS
Field devices
(Slaves)
Controller or
Control system
(Master)
Fieldbus-basedautomationstandard
PROFIBUS is the fieldbus-basedautomationstandard
of PROFIBUS & PROFINET International (PI), thelargest
automationcommunity in theworld.
PROFIBUS links controllersorcontrolsystemstoseveral
decentralizedfielddevices (sensorsandactuators) via a
singlecable.
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33. What is PROFIBUS?
PROFIBUS solutions for various industry sectors
PA Devices
(and others)
Process
Automation
Ex / non-Ex areas
Factory
Automation
Safety
Application
MBP / MBP-IS
RS 485 / 485-IS
Motion
Control
PROFIBUS PA PROFIBUS DP PROFIdrive Safety
e.g.
Ident Systems
PROFIdrive PROFIsafe
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
RS 485 RS 485
RS 485
MBP-IS
Application
Profile
Tansmission
Technology
Market
Segment
Communication
Technology
PROFIBUS
Solution
(Common term)
PA Devices
(and others)
Process
Automation
Ex / non-Ex areas
Factory
Automation
Safety
Application
MBP / MBP-IS
RS 485 / 485-IS
Motion
Control
PROFIBUS PA PROFIBUS DP PROFIdrive Safety
e.g.
Ident Systems
PROFIdrive PROFIsafe
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
PROFIBUS
DP
RS 485 RS 485
RS 485
MBP-IS
Application
Profile
Transmission
Technology
Market
Segment
Communication
Technology
PROFIBUS
Solution
(Common term)
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34. PROFIBUS Key Applications
Vehicle
manufacture
Bottling plants
Warehousing
systems
Switchgear
Hollow glass
production
Vehicle
assembly
Machine tool
building
Chemical
industry
Petrochemical
industry
Paper and
textile industry
Foodstuffs
Power stations
Sewage plants
Machine tools
Packaging
machines
Pressing plants
Paper production
Factory
automation
Process
automation
Drive
technology
Safety
applications
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35. What is PROFIBUS?
PROFIBUS DP and PROFIBUS PA
PROFIBUS DP (Decentraliced Periphery)is mainly used for high
speed input/output devices and to link intelligent devices such as
drives. It can use different physical layers such as RS-485,
wireless or fiber optics. RS-485 is the most common one.
PROFIBUS PA (Process Automation) refers to the following
additional features:
Bus powered by using the Manchester encoded Bus Powered
(MBP) physical layer according to IEC 61158-2
Intrinsically safe design
Configuration over the bus
Device profile
36
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40. 41
PROFINET for all applications
Factory
Automation
Motion
Control
Process
Automation
PROFINET
Globally established in factory automation and drive engineering
Already used in process automation for in/outbound
Standardization activities for the primary process are complete
One system for all applications
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41. 42
How PROFINET works
Real-time and Standard TCP/IP – all over one cable
Remote IO
Topology with PROFINET
HMI
PG/PC
PLC
(I/O Controller)
Remote IO
(I/O Device)Drive
Motion
Control
Access
Point
Web/TCP/IP
Diagnostics
IWLAN
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44. Highlights
45
Performance
• Fast and isochronous
• Open & unrestricted TCP/IP communication
31.25 µs
cycle time
Energy management
• PROFIenergy - Energy saving in pauses
• Standardized switch-off of unneeded loads
60% energy
saving
Diagnostics
• Clearly structured plant overview and
fast error localization
• Easy access to detailed diagnostics
30% faster
error
localization
45
45. Highlights
46
Safety
• PROFIsafe - proven safety solution
• Safety, I/O, and standard data in parallel
and undisturbed on one cable
Proven a
million times
over
Wireless
• Greater flexibility and mobility for I/O,
safety, commissioning, diagnostics
New plant
concepts
Security
• Cell protection
• Robust field devices
Safety
46
46. How PROFINET works
47
During commissioning, maintenance, or when an error occurs, it
is necessary to obtain an overview of the plant or machine
status in minimum time. The integrated PROFINET diagnostics
allow you to quickly call up the exact plant and machine
information you need – and no engineering tool is needed. This
ensures constantly high availability.
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47. How PROFINET works
48
With PROFIenergy, PI was the first organization to develop an
energy management profile. Besides the acquisition of
energy data, the main feature of PROFIenergy is its ability to
easily switch off portions of machines and plants in a
controlled manner during pause intervals. This enables energy
savings of up to 60%.
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48. How PROFINET works
49
PROFINET is unique in how it combines maximum
performance with maximum openness. With cycle times of up
to 31.25 s, PROFINET can meet any requirement and also
allows unrestricted transmission of standard data. This gives
PROFINET the performance it needs to meet future application
requirements without difficulty and thus to increase productivity.
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49. How PROFINET works
50
PROFIsafe is the globally established standard for fail-safe
communication. In connection with PROFINET, cost-effective
safety applications can be implemented. Standard and
safety-related communication run on one cable, thereby
significantly reducing the cabling and engineering effort.
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50. How PROFINET works
51
Security is taking on an ever increasing significance in the
increasingly networked automation world. Machines and plants
must be protected by suitable measures. PI is making an
important contribution to this, e.g., by subjecting devices to an
intensive security test during the certification process.
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51. How PROFINET works
52
In conventionally solutions, the interface of moving plant parts is
frequently associated with wear and high costs. With
PROFINET, daisy chains and trailing cables are now a thing of
the past. The seamless integration of Industrial WLAN enables
mobile real-time communication, even for fail-safe applications,
and thus paves the way for new concepts.
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52. Cost savings through omission of
external hardware
Energy saving even in short pauses
thanks to granular switching
High system reliability through
coordinated switching
Investment safeguarding through
simple reaction-free integration
into existing standards
Free selection of device through
vendor-independent standard
PROFIenergy permits energy saving in breaks through
switching-off of non-required loads!
Five good reasons for PROFIenergy
Controller HMI
Distributed
I/O
Motion Control &
Drives
DC24V
53
57. Agenda
09:30 Introduction and Profibus & Profinet Update
Mark
Freeman
09.55
Profibus DP - Commissioning and Maintenance
After a brief introduction to PROFIBUS basics, we outline the essentials needed for successful network
commissioning and maintenance.
Richard
Needham
10.35
Why you should measure shield currents in PROFIBUS and PROFINET networks
A look at work done in the area of EMC and Equipotential Bonding with respect to PROFIBUS and PROFINET
networks.
Peter
Thomas
11.15 Coffee
11.35
Current Trends involving PROFIsafe
How we approach a safety-related system and why PROFIsafe is a useful tool in modern control systems.
Peter
Brown
12.15
PROFINET System Design
What are the basic requirements for achieving a robust, reliable and maintainable PROFINET system.
Andy
Verwer
12.55 Lunch
13.35
PROFIBUS system engineering and monitoring
A look at some of the devices and techniques that are available for engineering functions and activities on
PROFIBUS systems.
Andy
Verwer
14.15
PROFINET for IoT, IIoT and Industry 4.0
A short journey to explain the IIoT , from IND1.0 to IND4.0 and Big Data & where PROFINET fits in.
Derek
Lane
14.45
Introduction to IO-Link – Features and Benefits
What does a typical IO-Link solution consists of, how it interface to the control system and what are the benefits
Russell
Smith
58