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RFID Delivers Total Business Visibility
1. RADIO FREQUENCY IDENTIFICATION
RFID Delivers Total
Business Visibility
Case Studies from Around the World
By Mark Roberti
Founder & Editor
RFID Journal
www.rfidjournal.com
2. Case Study 1: Kimberly Clark
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Goal:
•To increase sales of promotional items
•RFID provides real-time visibility into the
location of promotional displays
•Making sure displays are on the sales floor
when promotions are advertised would
increase sales
www.rfidjournal.com
3. Challenges
g
• Displays are packaged by 3rd party
• Some 3rd party packagers have no Internet
access or even electricity in facilities
• How do you tag items and track them?
www.rfidjournal.com
4. KC Developed a Mobile RFID System
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• Laptop running OATSystems software
• Handheld RFID reader
• Tag dispenser worn on the belt
• USB Wi-Fi unit
www.rfidjournal.com
5. How the System Works
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• Product and packaging is shipped to 3rd party
• RFID kit shipped to 3rd party
• Workers assemble promotional displays
• Using belt-unit, workers tag each display
www.rfidjournal.com
6. How the System Works
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• Another worker uses a handheld RFID reader
to capture the IDs
• Data is transferred to the laptop via Wi-Fi
www.rfidjournal.com
7. How the System Works
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• When the promotional display arrives at the
retailer, the tag is scanned
• When the display is moved
to the sales floor the tag is
scanned again
• The data is transferred to
Kimberly Clark
www.rfidjournal.com
9. Turning Data into Useful Information
g
• Software can analyze the RFID data
• Compare when a promotional display arrived
at the store vs when it was supposed to arrive
• Compare when a display was put on the sales
floor vs when it was put on the floor
• Alert merchandises when display is not out on
time
www.rfidjournal.com
10. Use the “As of Date” to see what the
status was on 03/07/2006, 5 days before
the event start. Note more exceptions.
Red stores, promotion items Yellow stores, promotion items expected, but
received, but still in backroom. not received.
Source: OAT Systems
10
www.rfidjournal.com
12. Results
• Execution of promotional program improves
from 50-60% to 80-90%
50 60% 80 90%
• Sales of promotional items rise by 20 percent
or more
• ROI in less than 1 year
www.rfidjournal.com
13. Case Study 2: American Apparel
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www.rfidjournal.com
14. Case Study 2: American Apparel
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• US apparel retailer
•300 retail stores in 12 countries
•10,000+ employees
•One manufacturing facility in Los Angeles
www.rfidjournal.com
15. Operational characteristics
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• Closed-loop; quick inventory turns
• Boutique sales floor (1 of every item)
• Display more items (37,000+ SKUs)
• Labor-intensive
Labor intensive inventory management
www.rfidjournal.com
16. Achieving 99% p
g product availability
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Goals:
• AA needed visibility into what was
happening in the store
• AA needed visibility into what was
happening in the supply chain
• AA needed visibility into what was
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happening at manufacturing
www.rfidjournal.com
17. Challenges
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• Locate the estimated 10 percent of items
not represented on the sales floor
• Provide real-time visibility to stock room
employees about what needs to be
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replenished
www.rfidjournal.com
18. Step 1: Tagging items
• Every item is tagged with a hangtag that
has an Avery Dennison transponder in it
• Tags are applied before shipping, just as
bar-code labels were applied
pp
• No additional costs beyond the 12 cents
for the transponder
www.rfidjournal.com
19. Step 2: Receiving at store
p g
• Product is received at a receiving station
• Each item is automatically identified
• Items are stored in the back of the store
until they need to be replenished
www.rfidjournal.com
20. Step 3: Fill Station
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• When an item needs to be replenished, it
is brought to a “fill station”
fill station
• Smart table identifies items and confirms
the right items are being brought to the
g g g
sales floor
www.rfidjournal.com
21. Step 4: Validation Point
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• Items are scanned at a “validation point”
between the backroom and sales floor
• It will let the employee know if they got all
the right items or a missing some or have
some items that are wrong
www.rfidjournal.com
22. Step 5: Point of sale
• Items are automatically identified at the
point of sale (speeding up checkout)
• The RFID system automatically indicates
the item needs to be replenished
p
www.rfidjournal.com
23. Step 6: Periodic Inventory Counts
• Employees take inventory with a handheld
to validate the inventory
• Using bar codes takes 5 people 6 hours
each (30 hours total)
( )
• Using with RFID takes
1 person 2 hours
www.rfidjournal.com
24. Benefits RFID has delivered to AA
• 99% Inventory Visibility
•S l i
Sales increase of 14 36% in RFID stores
f 14.36% i t
• Labor reduction of 168 man hours per store
per month
th
• ROI in 4 months per store
www.rfidjournal.com
25. Case Study 3: UCSD Medical Center
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2 hospital system in San Diego, CA
• 1,250 assets are trackedover 1 million sq ft
• 750 assets are tracked over 238 792 sq ft
238,792
• Equipment is shared between the campuses
www.rfidjournal.com
26. Goals:
• Lower rental costs
• Reduce staff time searching f equipment
R d ff i hi for i
• Minimize equipment theft and loss
q p
• Reduce equipment inventory requirements
• Improve maintenance processes
I i t
www.rfidjournal.com
27. Selected Awarepoint Zigbee RTLS
p g
• Provides enterprise, multi-building coverage
• Off
Offers room-level accuracy or accuracy t
l l to
within 1.5 meters in open areas
• No disruption during installation
• No burden for maintenance and easy to use
• Offered a low risk business model –
scalable as hospital adds locations and
assets
www.rfidjournal.com
29. Some of Most Commonly Tracked Items
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• IV pumps
• Crash Carts
• Gurneys
• Feeding pumps
• Beds
• PCA Pumps
• Trays that are sterilized
• Carts,
C t scopes, computers, monitors, doctor-
t it d t
specific equipment, blood transport coolers
www.rfidjournal.com
30. Benefits achieved
Infusion Pump Rental Fees
• Month rentals down from nearly $8,000 in
March 2007 to $2,000 in June 2007
• Month rental has stabilized at about
$2,300/month
$2 300/month for more than 18 months
• Over $70,000 year in savings—on pump
rentals alone
www.rfidjournal.com
31. Benefits achieved
Analysis of equipment usage identified
unneeded replacement i
d d l t inventory and rentals
t d t l
• Idle equipment monitoring
q p g
• Equipment usage patterns
• Staff
St ff could not readily find available equipment
ld t dil fi d il bl i t
• Capital budget savings of approximately
$450,000 for 2008
www.rfidjournal.com
32. You can learn more about the many
benefits of RFID at:
RFID Journal LIVE! 2010
8th Annual Conference & Exhibition
April 14-16, 2010
Orange County Convention Center
Orlando, Florida
www.rfidjournalevents.com/live
www.rfidjournal.com
33. Thank you
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For more information, contact
Mark R b ti Editor,
M k Roberti, Edit RFID J Journal
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mroberti@rfidjournal.com
www.rfidjournal.com