Politecnico of Turin Presentation - 29 May 2014

POLITECNICO OF TURIN PRESENTATION
M A Y 2 9 t h
2 0 1 4

FININC S.p.A.
Since 1970, the FININC Group's major activities have concentrated on the large-scale infrastructural works.
The group has consequently made a signiﬁcant contribution to the construction of important works in terms
of value, size and quality.
One such project was the Frejus motorway and another the refurbishing works undertaken on the Piombino
steelworks and then the others: the railway junction of Palermo, the light underground of Palermo, km 32
SA-RC highway and the Pedemontana Veneta highway which is currently the most important public work in
Italy (95 km in Project Financing, estimated value about 2.250 million euro).
Structured into numerous companies, the Group works into many sectors: infrastructural, engineering, wine
production and distribution, tourism accomodation and publishing; it acts as one big team of qualiﬁed and
experienced engineers at the service of the company and its Customers with more than 950 employees, with
a high percentage of whom hold university degrees.
A variety of companies, one big team, three common objectives:
~ research and utilisation of new technology;
~ absolute quality of the works undertaken;
~ total respect of schedules.
Electronic & Defence Industry Automotive Aerospace & Defence Infrastructure Data Security Transport Architecture & Design

HOLDING FININC S.p.A.
8COMPAN
IES
WITH MAJORITY SHARE
HOLDINGS
11CON
TROLLED COMP
ANIES
950
EMPLOYEES
MORE THAN
40YEARS EXPERIENCE
TURNOVER
IN THE ORDER OF
240 MLN EURO
SPECIALIZED IN
6 SECTORS

INFRASTRUCTURES
& CONCESSIONS
WINE
TURIST
ACCOMODATIONS
DISTRIBUTION
PUBLISHING
ENGINEERING
CONCESSIONI
ITALIANE
S.p.A.
SO.CO.TRAS.
S.p.A.
TRANSALP
AVIATION
S.r.l.
GEAC S.p.A.
Aeroporto
Cuneo
Levaldigi
S.I.TO
S.p.A.
S.I.TO
LOGISTICA
S.p.A.
HOLDING FININC S.p.A.

SIPAL S.p.A.
SIPAL was born in 1978 from the idea of a small group of electronic engineers, which found its natural outlet
in the aerospace sector.
SIPAL offers a full range of Logistics Support services to the leading players in Aerospace and Defence and
right from the start acquired all the security clearance necessary to operate at the highest levels of secrecy.
At the end of the '80 SIPAL was bought by one of the most italian group with private capital, Fininc Group; this
moment signs a great opportunity for growth, leading the company to expand into the automotive sector.
The mid-nineties once again saw the Company engaged in the search for new markets and new activities, and
with a growing desire not only to provide systems support, but systems design services as well, which led to
a signiﬁcant leap in terms of quality: the Design Division, which contributed to the ascent that in little short
of a decade rendered SIPAL capable of designing plant, structures and systems in both the automotive and
aerospace sectors.
Over the years SIPAL grew in terms of turnover and resources, and began its territorial expansion having 12
ofﬁces in Italy and more than 300 highly skilled professionals, it has become a company capable of providing
truly global engineering services.

GENERAL DATA
Founded in Turin (ITALY) in 1978, SIPAL is the Engineering Company of the FININC S.p.A. Group since 1988
and represents in the national scene a strong and reliable partner, in both civil and military ﬁeld.
SIPAL is now active on the market in three main ﬁelds:
~ Product and Manufacturing Engineering;
~ Civil Engineering and Infrastructure;
~ Integrated Logistic Support (ILS).
2007
10.000.000
15.000.000
20.000.000
25.000.000
30.000.000
€
28.000.000
2008 2009 2010 2011 2012 2013

SIPAL S.p.A.
MORETH
AN
300 JOBS MANAGED
PE
R
ANNUM
12
OFFICES IN IT
ALY
MORE THAN
35YEARS EXPERIENCE
MORE THAN
300EMPLOYEES
TURNOVER
IN THE ORDER OF
28 MLN EURO
700.000WORKING HOURS
PER ANNUM

PORTFOLIO
AERONAUTICA MILITARE
ITALIANA
MARINA MILITARE
ITALIANA

CERTIFICATIONS
SHAREHOLDINGS
N. 1447
UNI EN ISO 9001:2008
N. 1826
UNI EN 15038-2006 ITA-ENG
Reg. No. 9292-N
UNI EN 9100:2009
S-India Engineering Service Pvt Ltd
Mumbai 416 Arcadia Hiranandani Estate
00607 Thane Mumbai T +91 2225307212
SIS Scpa Consortium
Via Invorio 24/a 10146 Torino Italia
T +39 011 7176222
Transalp Aviation Srl
Via Invorio 24/a 10146 Torino Italia
T +39 011 7176222

Electronics & Defence Industry
Infrastructures
Automotive
Aerospace&Defence DataSecurity
Architecture&DesignTransport

MAIN ACTIVITIES
PRODUCT ENGINE
ERING
ILS + CONSULT
ING
CIVIL&INFRA
STRUCTURE ENGINE
ERING
MANUFAC
TURING ENGINEERI
N
GElectronic & Defence Industry Automotive Aerospace & Defence Infrastructure Data Security Transport Architecture & Design

CIVIL & INFRASTRUCTURES ENGINEERING
Through the SIS Consortium, SIPAL is qualiﬁed to act as General Contractor drawing on the consolidated
experience of the FININC Group is the ﬁeld of industrial, civil and infrastructures construction.
DESIGN (CONCEPTUAL DESIGN > FINAL DESIGN > DETAILED DESIGN)
~ Pre-project/preliminary studies on Highway and Railway infrastructures;
~ PSC Bridges;
~ Steel girder Bridges;
~ Tunnels and Cut & Cover Tunnels;
~ Electrical and Ventilation systems for Tunnels;
~ Data network system;
~ Maritime Structures.
STRUCTURAL ANALYSIS
~ Static linear and non linear;
~ Non linear staged construction;
~ Buckling analysis;
~ Moving load analysis;
~ Modal analysis;
~ Response spectrum seismic analysis;
~ Time history analysis.

SITE SUPERVISION
~ Technical support to adapt the project to the erection requirements;
~ Detailed Analysis to define times and methods of constructions;
~ Design of site facilities;
~ Design of provisional structures;
~ Technical support for materials selections and procurement;
~ Design of bridge launching site facilities.
ANALYSIS SUPPORTING FINAL TESTS
~ Analysis to define load conditions for the final tests of the structures;
~ Site assistance during the final tests;
~ Preparation of reports for the final tests;
~ Interpretation and reporting of final tests results.

MAIN PROJECTS
PEDEMONTANA VENETA HIGHWAY
COMMISSIONED BY: Veneto Region
OBJECT: Deﬁnitive and Executive Design, Construction and Management
VALUE OF WORKS: € 2,130m
YEARS: 2009 - in progress
SALERNO - REGGIO CALABRIA MOTORWAY - MEGA LOT 2
COMMISSIONED BY: Anas S.p.A
OBJECT: Detail Design and Construction
VALUE OF WORKS: € 817m
PALERMO TRAMWAY SYSTEM
COMMISSIONED BY: Municipality of Palermo - Amat
PALERMO HUB
COMMISSIONED BY: RFI - Italferr
SS24 DEL MONGINEVRO - CESANA - CLAVIERE
COMMISSIONED BY: ANAS S.p.A.

PEDEMONTANA VENETA HIGHWAY
SIPAL, within the SIS Consortium, is charged for Design, Build and Operation for 40 years of the Pedemontana Veneta
pay-toll highway. The Pedemontana Veneta project is intended to reconfigure and re-organize the entire road system
of the reference territory, raising all-round levels of quality and safety according to mobility and local development
requirements and promoting substantial modifications to mobility profiles throughout North East Italy.
The project involves the territory of 36 Municipalities of which 22 in the Province of Vicenza and 14 in the Province of
Treviso. Main works of the project consists in:
~ 11 bridges and viaducts;
~ 2 bored tunnels, respectively 1.5 and 6.5 km long;
~ 35 cut & cover tunnels;
~ 15.000.000 cubic meters of earthworks;

3D FEM Analys

WHAT WE ARE LOOKING FOR …
Civil Engineers, Architects, Electrical Engineers, Environmental Engineers.
TOOLS
CAD Stations
~ Autodesk Autocad;
~ Autodesk Autocad MAP.
FEM Stations
~ Midas CIVIL (FEM for Bridges and structures in general);
~ Midas GTS (3d geotechnical models for tunnels);
~ Plaxis 3D foundation (3d geotechnical models for foundations);
~ Plaxis 3D tunnels (3d geotechnical models for tunnels);
~ Phase (2d geotechnical models).
GEOGRAPHICAL DISLOCATION …
Turin.

PRODUCT ENGINEERING
DESIGN ACTIVITIES (CAD AND CAE) RELATED TO THE ENGINEERING PRODUCT DEVELOPMENT
~ Concept and Layout Definition;
~ Preliminary Design;
~ Optimization;
~ Final Design;
~ Reporting and Certification.
BRANCHES
~ Aerospace & Defence;
~ Automotive;
~ Railway.
MAIN PROJECTS
~ Boeing: B787;
~ Airbus: A380 and A321;
~ Bombardier: C-Series;
~ PiaggioAero: P166, P180, MPA, P1HH and P1XX;
~ AleniaAermacchi: Eurofighter, C27-J and M346;
~ AgustaWestland: NH90 and AW189;
~ Selex ES: ATR;
~ Iveco Defence Vehicles: VBM and VLM;
~ AnsaldoBreda: ETR 1000;
~ FPT: engines and components.

PRODUCT ENGINEERING
ALENIA AERMACCHI M346
Primary Structure - Design and Structural Analyses
Composite and Metallic Materials.
Wing Box
3D Model
Wing Box
F.E. Model
Wing Box
Assembly Results
Root Spars
Detailed Results

PRODUCT ENGINEERING
BOEING B787
Secondary Structure and Systems Installations.
Wiring Systems Installation
(Crown-zone of the Fuselage)
Air Conditioning Systems Installation
(Fuselage)

PRODUCT ENGINEERING
Engineers with Master Degree (Aerospace, Mechanical and Materials Engineering).
Specializations: Structures, Systems, Engines, Advanced Technologies and New Materials.
TOOLS
CAD
~ Dassault Systemes: Catia V4 and Catia V5;
~ Siemens PLM Software: NX-Unigraphics;
~ PTC: Pro/Engineer;
~ Autodesk: AutoCAD.
CAE
~ MSC Software: Patran and Nastran;
~ Altair: HyperWorks;
~ Ansys;
~ Simulia: Abaqus;
~ LSTC: LS-Dyna.
GEOGRAPHICAL DISLOCATION …
Turin, Gallarate, Livorno, Naples, Grottaglie, Foggia.

MANUFACTURING ENGINEERING
AUTOMOTIVE BODY WELDING
DESIGN
~ Process analysis and Simulation (Robcad);
~ Feasibility studies;
~ Lay-out definition;
~ Timing analysis and method definition;
~ 3D/2D tooling design.
SUPPORT ACTIVITY
~ On-Site support;
~ Production start-up assistance;
~ Problem solving.
BRANCHES
~ Automatic welding lines;
~ Manual welding lines;
~ Geometry fixture and tools;
~ Stand-alone manual tools;
~ Handling gripper / Geometry gripper;
~ Element control gauges / Equipment control;
~ Measuring machine supports.

MAIN PROJECTS
KUKA ITALIA
~ BMW E-92 FKL-FL - HOOD LINE;
~ BMW F-45 - TAILGATE LINE.
OLCI ENGINNERING
~ TOFAS 263 NEW DOBLÒ- BODY SIDE LINE;
~ FIAT 312 CONVERTIBILE - TAILGATE LINE;
~ FIASA 326/327 - TAILGATE & HOOD LINE;
~ GM GAMMA/DELTA - DOOR LINE;
~ GM PRISMA - BODY SIDE LINE;
~ FIAT 139 - HOOD LINE / TAILGATE LINE;
~ FIAT 330 - FRONT FRAME LINE / FRONT & REAR FLOOR LINE;
~ MASERATI M156/M157 - FRAMING STATION;
~ IVECO DAILY M.Y. 2014 - UNDERBODY LINE;
~ FIAT 521 - FRONT/REAR DOOR LINE.
COMAU
~ FIAT 844/940 - DOOR LINE;
~ FORD CD391 - UNDERBODY LINE RETOOLING.

KUKA ITALIA - BMW F-45 - TAILGATE LINE
~ Process analysis and Simulation (Robcad)
~ Timing analysis
~ 3D/2D tooling design
~ Bill of material
~ NIOSC analysis and MTM report

DESIGN
~ Concept Design;
~ Requirement Analisys;
~ Structural Analisys;
~ 3D/2D Design;
~ DRD/DRL Documentation;
~ Risk Analisys and CE Marking Documentation;
~ Military Qualiﬁcation (MIL-STD 810,..).
MANUFACTURING TURN KEY SOLUTION
~ Machining;
~ Welding;
~ Cutting (laser/water);
~ Assembly;
~ NDI;
~ Testing;
~ Installation.
BRANCHES
~ Lifting Devices;
~ Production Assembly Jigs;
~ Trolleys;
~ Transport container;
~ Test bench / Test facility;
~ AGE, WSTGE, MGSE.
AEROSPACE & DEFENCE

MAIN PROJECTS
ALENIA AERMACCHI
~ EF2000 ACS T/S Transport Trolley;
~ EF2000 AIRCREW COCKPIT PROCEDURE TRAINER (E-ACPT);
~ M346 TEST BENCH, DRAINING ENGINE FUEL;
~ M346 F124GA200 ENGINE TRANSPORT CONTAINER;
~ C-27J LOOSE EQUIPMENT.
THALES ALENIA SPACE ITALIA
~ Solar Orbiter Heat Shield MGSE;
~ Cygnus MGSE;
~ Iridium Next MGSE;
~ Sicral II MGSE;
~ BepiColombo MGSE.
AEROSPACE & DEFENCE

ALENIA AERMACCHI EF2000 ACS T/S TRANSPORT TROLLEY
~ Concept Design;
~ 3D/2D Design;
~ DRD/DRL Documentation;
~ Risk Analisys and CE Marking Documentation;
~ Military Qualiﬁcation (MIL-STD 810,..);
~ Manufacturing;
~ Testing, delivery and maintenance support.
AEROSPACE & DEFENCE

FPT INDUSTRIE SPUN FORM DOME WELDING TOOL
~ Concept Design;
~ 3D/2D Design;
~ Manufacturing;
~ Installation and commissioning.
AEROSPACE & DEFENCE

Engineers with Master Degree (Aerospace, Mechanical and Materials Engineering).
Specializations: Manufacturing Processes, Automotive.
TOOLS
CAD
~ Dassault Systemes: Catia V4 and Catia V5;
~ Siemens: Process Simulate, Process Design, Robcad;
~ PTC: Pro/Engineer;
~ Autodesk: AutoCAD.
GEOGRAPHICAL DISCLOCATION
Turin, Gallarate, Naples.
AEROSPACE & DEFENCE

ILS & CONSULTING
ILS - INTEGRATED LOGISTICS SUPPORT
~ Technical Manuals and Technical Documentations (Use, Maintenance and Repair);
~ Parts Catalogues;
~ Interactive Technical Publications (IETM, IETP);
~ Maintenance Concepts;
~ RAMS Analysis (Reliability, Availability, Maintainability, Safety);
~ Testability analysis and testability veriﬁcation;
~ Failure Mode and Effects Analysis (FMEA);
~ Failure Mode and Effects and Criticality Analysis (FMECA);
~ Level of Repair Analyses (LORA);
~ Life Cycle Cost (LCC);
~ Logistics Support Analyses (LSA);
~ Safety Analysis / Safety Cases;
~ Support & Test Equipment;
~ PHST;
~ Training Plans Preparation;
~ Training Documentation production;
~ Computer-Based Training (CBT);
~ Theory and practise training for operators, maintenance personnel and instructors.
TECHNICAL SERVICES
~ Desktop Publishing - DTP;
~ Technical Graphics;
~ Technical translations.
ON-SITE CONSULTING (SOME EXAMPLES)
~ EMC;
~ Airworthiness;
~ Flight Test.

ILS & CONSULTING
MAIN PROJECTS
AEROSPACE & DEFENCE
~ Alenia Aermacchi: EFA / C27J / Tornado / AMX / MB339 / M346 / M345 / SF260 / ATR Melten;
~ Piaggio Aeroindustries: P180/ P166;
~ Agusta Westland: A129 / AB412, A109 K2 REGA, A119 KOALA;
~ Component Maintenance Manual for various program (Microtecnica, Magnanghi, Selex,...).
AUTOMOTIVE
~ CNH: Construction units ed Agricole Units;
~ FPT: Design FMEA, Installation FMEA and Process FMEA;
~ Iveco Astra: Damper, HD, Military version;
~ Iveco Mezzi speciali: Dragon, Impact;
~ Iveco Defence Vehcle: VBM Freaccia, VTMM, LMV.
TRASPORTS
~ Ansaldo Breda: ETR1000, V250, TSR and Metro;
~ Fincantieri: Cavour, Andrea Doria, Saettia, Diciotti, Sauro.
ELECTRONICS & DEFENCE
~ MBDA: missile systems;
~ Rheinmetal Italia: Radar;
~ ELT Elettronica: various programs;
~ Selex ES: various programs.

EFA program - Test case 1
Process of creating IETP (Interactive Electronic Technical Manual).
The process starts from the definition of a structure project organized according to a hierarchal division in
systems and subsystems. This structure will be valid for the whole process of integrated logistics support
(eg, system 21 will always be recognized as the air conditioning system).
~ Creation of the aircraft configuration up to the individual removable parts;
~ Study to define the LSA candidates parts (subject to maintenance);
~ RAMS Study and FMEA and FMECA;
~ Definition of spare parts;
~ Preparation of technical descriptions and maintenance procedures in accordance with S1000D
specification;
~ Check on the field (where possible);
~ Inclusion of technical content developed in the CSDB (Common Source Data Base);
~ Extraction of typical content for AMI version;
~ Creation of IETP used for operators (pilots, airplane chiefs) and maintenance personnel;
~ Installation of IETP in reserved areas (such as military bases) or portals (internal company).
The process just described is actually used in the following changes to the aircraft for reasons of different
use or obsolescence of components.
ILS & CONSULTING

ILS & CONSULTING
Program PPT - Test case 2
Creating a set of technical publications for the DGA (Direction generale de l'armement) on a series of tactical
vehicles for the transport logistics troops, arms and equipment. In this case it is replicated a process of
logistical support from the data for planning and carrying out all the measurements on the media in
workshop or in field.
~ Definition daily maintenance levels;
~ Creation of the vehicle’s configuration coming down to the individual removable parts;
~ Study to define the parts LSA candidates (subject to maintenance);
~ Study RAMS second rule MIL 13882B and processing FMEA and FMECA to verify impact on
safety of the vehicle and users;
~ Definition of the maintenance policy and then to spare parts;
~ Preparation of technical descriptions and maintenance procedures;
~ Check on the field at machine shops to try out all the maintenance described;
~ Flipping the technical information on DGA special layout in order to create the documentation
set technique;
~ Study, design and construction of special tools (created specifically for easy maintenance);
~ Receipt and evaluation of data from the field and customer feedback;
~ Create the content needed for training;
~ Provision of training courses for operators.
The process follows the continuous changes made to the vehicle (at least in the first 20 years of life).
` `

ILS & CONSULTING
WHAT WE ARE LOOKING FOR
Aerospace, Mechanical, Electronic, Electrical Engineers.
TOOLS
• ~ MS Ofﬁce e MS Project;
• ~ MyTok suite;
• ~ Arbortext editor;
• ~ XMLSpy;
• ~ Frame Maker
• ~ QuickSilver;
• ~ Xpress;
• ~ Indesign;
• ~ PageMaker;
• ~ Free Hand;
• ~ Acrobat full;
• ~ Isodraw;
• ~ Catia;
• ~ 3Dvia;
• ~ Corel Draw;
• ~ Adobe Illustrator;
• ~ Teamcenter;
• ~ PDM;
• ~ 3D evolution;
• ~ Autocad;
• ~ Adobe Photoshop;
• ~ Flash;
• ~ SDL Trados.
GEOGRAPHICAL DISLOCATION
•
Turin, Piacenza, Modena, Bolzano, Lecce, Livorno, Naples, Gallarate.

Over the years, it was necessary to create an application that would allow you to better manage the world of
technical publications prepared in accordance with the S1000D specification.
This specification assumes the use of texts in SGML and XML reused multiple times for different configurations of
the Aircraft/Vehicle that was documenting.
The MY-TOK platform is a complete solution for managing the life cycle of technical documentation.
It is made up of a series of independent, but perfectly integrated products to support control, management,
editing, printing and viewing processes for documents in both sgml/xml format (for example, data module,
provisioning data) and binary format (for example, Microsoft Word, Framemaker).
MY-TOK PLATFORM

CSDB DOCUMENT MANAGEMENT (COMMON SOURCE DATA BASE)
This module is developed for controlling the life cycle of documentation in
ATA/S1000D format, and any personalisation.
It keeps track of operations carried out on the individual documents/illustrations,
making them available for consulting by various users.
DATA MODULE GENERATOR OF CATALOGS IN FORMAT S1000D
This module lets you automatically create catalogue documents in SGML/XML
format, based on existing databases and the corresponding mapping ﬁles.
MY-TOK CSDB
MY-TOK IPC

MY-TOK PRINTER
MAKING OF PROFESSIONAL PRINTS
This module responds to the need to create print-outs from SGML source
(Standard Generalized Markup Language) or XML source (eXtensible Markup
Language) simply and intuitively.
Through personalisation of the style sheets, any kind of profession print-out is
possible: single Data Module print-outs or prints of an entire manual from a
Publication Module.
VIEWER OF MULTIPLATFORM ELECTRONIC DOCUMENTATION
This module lets you create Electronic Publications with advanced user and
search functions directly from my-toK CSDB
WHAT ARE WE LOOKING FOR
Electronic & Software Engineers.
MY-TOK IPC

THANK YOU FOR THE ATTENTION
www.sipal.it
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Politecnico of Turin Presentation - 29 May 2014