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Rajesh K Behra
TCET
Machine Elements – understanding
basics
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Auxiliary section
Fastener
 A machine element used for holding or joining two or more parts of a
machine or structure .
 The process of joining the parts is called fastening.
 Two types : Permanent and Removable (temporary).
 Riveting and welding processes are used for fastening permanently
 Screwed fasteners such as bolts, studs and nuts in
combination, machine screws, set screws, etc., and
 keys, cotters, couplings, etc., are used for fastening components that
require frequent assembly and dissembly.
 A screw thread is obtained by cutting a
continuous helical groove on a cylindrical surface
V-Threads
Square-
Threads
Right Hand
External
Left Hand
External
Threads
Depending on the direction of the helix
British standard whit worth (B.S.W.) thread./ V-thread
 This thread profile has a
larger contact
area, providing more
frictional resistance to
motion.
 Hence, it is used where
effective positioning is
required. It is also used in
brass pipe work.
 These threads are also
used where the connected
parts are subjected to
increased vibrations as in
Square-thread
 Square thread is an ideal
thread form for power
transmission.
 The nut transmits very
high pressures, as in the
case of a screw jack and
other similar applications.
Buttress-thread
 This thread is a
combination of V-and
square threads. It exhibits
the advantages of square
thread,
like the ability to transmit
power and low frictional
resistance, with the
strength of the V-thread.
 It is used where power
transmission takes place
in one direction only such
as screw press, quick
ACME-thread
 It is a modified form of
square thread. It is much
stronger than square
thread because of the
wider base and it is easy
to cut. The inclined sides
of the thread facilitate
quick and easy
engagement and
disengagement as for
example, the split nut with
the lead screw of a lathe..
Multi-start threads
 A single-start thread: the lead is equal to the pitch.
 A double-start thread: the lead is equal to twice the
pitch.
 A triple-start thread: the lead is equal to thrice the
pitch.
Bolt Joint
 A bolt and nut in combination is a fastening device used to hold two parts
together.
 The body of the bolt, called shank is cylindrical in form,
 the head; square or hexagonal in shape, is formed by forging.
 Screw threads are cut on the other end of the shank.
Other Bolts
 Square headed bolt
with
square neck
 T-headed
bolt
Other Bolts
 Hook bolt  Eye-bolt
Forms of Nuts
Set screws
 used to prevent relative motion between two
rotating parts, such as the movement of pulley on
shaft.
Keys
 machine elements used
to prevent relative
rotational movement
between a shaft and the
parts mounted on
it, such as
pulleys, gears, wheels,
couplings, etc
KEYS
Saddle
Keys
Sunk
Keys
Round
keys
Saddle Keys
 These are taper keys, with uniform width but tapering in thickness on the
upper side.
 suitable for light duty only
Sunk Keys
 These are the standard
forms of keys used in
practice, and may be
either square or
rectangular in cross-
section.
 The end may be
squared or rounded
 used for heavy duty, as
the fit between the key
and the shaft is positive.
Round Keys
 A round key fits in the
hole drilled partly in the
shaft and partly in the
hub.
 Round keys are
generally used for light
duty, where the loads
are not considerable.
Foundation bolts
Cotter joints
 A cotter is a flat wedge shaped piece, made of
steel. It is uniform in thickness but tapering in
width, generally on one side; the usual taper
being 1:30.
 Cotter joints are used to connect two
rods, subjected to tensile or compressive forces
along their axes.
 These joints are not suitable where the members
are under rotation.
Commonly used cotter joints:
 Cotter joint with
sleeve
 Cotter joint with socket and
spigot ends
Cotter joint with socket and spigot ends
 chiefly used for pipes which are buried in the
earth.
 important features of this joint is its flexibility as it
adopts itself to small changes in level due to
settlement of earth which takes place due to
climate and other conditions.

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Machine Elements Basics

  • 1. Rajesh K Behra TCET Machine Elements – understanding basics
  • 8. Fastener  A machine element used for holding or joining two or more parts of a machine or structure .  The process of joining the parts is called fastening.  Two types : Permanent and Removable (temporary).  Riveting and welding processes are used for fastening permanently  Screwed fasteners such as bolts, studs and nuts in combination, machine screws, set screws, etc., and  keys, cotters, couplings, etc., are used for fastening components that require frequent assembly and dissembly.
  • 9.  A screw thread is obtained by cutting a continuous helical groove on a cylindrical surface
  • 11. Depending on the direction of the helix
  • 12. British standard whit worth (B.S.W.) thread./ V-thread  This thread profile has a larger contact area, providing more frictional resistance to motion.  Hence, it is used where effective positioning is required. It is also used in brass pipe work.  These threads are also used where the connected parts are subjected to increased vibrations as in
  • 13. Square-thread  Square thread is an ideal thread form for power transmission.  The nut transmits very high pressures, as in the case of a screw jack and other similar applications.
  • 14. Buttress-thread  This thread is a combination of V-and square threads. It exhibits the advantages of square thread, like the ability to transmit power and low frictional resistance, with the strength of the V-thread.  It is used where power transmission takes place in one direction only such as screw press, quick
  • 15. ACME-thread  It is a modified form of square thread. It is much stronger than square thread because of the wider base and it is easy to cut. The inclined sides of the thread facilitate quick and easy engagement and disengagement as for example, the split nut with the lead screw of a lathe..
  • 16. Multi-start threads  A single-start thread: the lead is equal to the pitch.  A double-start thread: the lead is equal to twice the pitch.  A triple-start thread: the lead is equal to thrice the pitch.
  • 17. Bolt Joint  A bolt and nut in combination is a fastening device used to hold two parts together.  The body of the bolt, called shank is cylindrical in form,  the head; square or hexagonal in shape, is formed by forging.  Screw threads are cut on the other end of the shank.
  • 18. Other Bolts  Square headed bolt with square neck  T-headed bolt
  • 19. Other Bolts  Hook bolt  Eye-bolt
  • 21. Set screws  used to prevent relative motion between two rotating parts, such as the movement of pulley on shaft.
  • 22. Keys  machine elements used to prevent relative rotational movement between a shaft and the parts mounted on it, such as pulleys, gears, wheels, couplings, etc
  • 24. Saddle Keys  These are taper keys, with uniform width but tapering in thickness on the upper side.  suitable for light duty only
  • 25. Sunk Keys  These are the standard forms of keys used in practice, and may be either square or rectangular in cross- section.  The end may be squared or rounded  used for heavy duty, as the fit between the key and the shaft is positive.
  • 26. Round Keys  A round key fits in the hole drilled partly in the shaft and partly in the hub.  Round keys are generally used for light duty, where the loads are not considerable.
  • 28. Cotter joints  A cotter is a flat wedge shaped piece, made of steel. It is uniform in thickness but tapering in width, generally on one side; the usual taper being 1:30.  Cotter joints are used to connect two rods, subjected to tensile or compressive forces along their axes.  These joints are not suitable where the members are under rotation.
  • 29. Commonly used cotter joints:  Cotter joint with sleeve  Cotter joint with socket and spigot ends
  • 30. Cotter joint with socket and spigot ends  chiefly used for pipes which are buried in the earth.  important features of this joint is its flexibility as it adopts itself to small changes in level due to settlement of earth which takes place due to climate and other conditions.