10_CI4_SILICOAT_Eliseo Monfort

4th Technology-Business Networking Event
HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS

Organizers:

Supporters:

Dr. Eliseo Monfort Gimeno – Chemical Engineering Professor (Universidad Jaume I)
Head of Sustainability Area of ITC

Cerámica Innova 4: From research to market


Industrial implementation of processes to render RCS
safer in manufacturing processes - SILICOAT
Organizers:
Funding programme: FP7 – Research for SME associations
Call: 31025060
Budget:
Supporters: 1 537 331,40 Total
Length: Start 01/11/2011

- 1 043 500,11 UE Funding

End 31/10/2014

Website of the project: www. silicoat.eu



Consortium:
– Co-ordinator:
Organizers:

– Partners and roles:
Supporters:

SMEs

SME-AGs

RTDs


Background:
RCS inhalation
No direct relationship
Organizers:
demonstrated. Non-conclusive
researches. Controversy among
different authors.
Conclusion: There are important
“external factors” in the
pathogenesis.

Supporters:

Demonstrated fact: high RCS dosis inhalation
produces silicosis.

Silicosis
IARC suggests that silicosis enhances lung
cancer risk

Lung cancer

Abstract:
The present project is the industrial implementation of coating
treatments in the ceramic manufacturing processes, transforming
the quartz-containing of Sustainability Area of intrinsically safe products.
Head raw materials into ITC


• Certain substances can nullify RCS toxicity:
Polivinilpiridine-N-oxide (PVPNO) (Schlipköter & Brockhaus, 1961)

Organizers:

Aluminium lactate (Bégin et al., 1986)
Phospholipids (Wallace et al., 1986)
Organosilanes (Castranova et al., 1996)

Supporters:

• These substances:
Form a molecular coating on the RCS surface saturating silanol groups (SiOH).
Dr. Eliseo Monfort been industrially implemented yet.
They have not Gimeno – Chemical Engineering Professor (Universidad Jaume I)


Organosilanes: Example: PTMO
CH3

CH3

CH2

CH2

CH
Organizers: 2 + H O
2

CH2

Hydrolysis

Si

Si

OCH3

CH3O

+ CH3OH

OCH3

CH3O

OCH3

OH

CH3

Supporters:

CH2

CH3
CH2
CH2

H

+

H

O

O

O

CH2

H

Silanization CH3O

Si

H

OCH3 + H2O
H

Si
Si
Si
Si
OCH3
CH3O
O
O
O
OH

Si

Si

Si


Objectives:
 Develop and implement respirable crystalline silica (RCS) coating
technologies in the ceramic process,
Organizers:
 To render RCS-containing materials use intrinsically safe from the
toxicological point of view.

Supporters:
Results:
The technical viability of the implementation of the coating
treatment in the ceramic process has been verified at laboratory
scale, without negative effects on either the process parameters or
the final product properties. The first toxicological tests confirm an
inhibitory effect Chemical Engineering Professor (Universidad Jaume I)
Dr. Eliseo Monfort Gimeno –of the selected coatings on the RCS toxicity.



Results
PTMO coating detection by thermogravimetry
Organizers:
0

Pérdida de masa · 10 3 (%/ºC)

-0,2
-0,4

0% PTMO

-0,6

Supporters:

0.5% PTMO

-0,8

-1

0.1% PTMO

-1,2

1% PTMO

-1,4

10% PTMO

-1,6

-1,8
200
300
400
500
600
700
800
Temperatura (ºC)



Results:
Nano-alumina coating micrographs
Organizers:

Supporters:


Original surface


Coated surface


Results:
Toxicity tests results (including DQ12)
Organizers:
60,0

25,0
20,0

Tail intensity (%)

40,0
30,0

20,0
Supporters:

15,0
10,0

SI
VO

F1
Co
nt
ro
l
DQ
12

0,0

SI
VO

0,0

F1
Co
nt
ro
l
DQ
12

5,0

0,
4
SI
VO
PT 0,2
M
O
PT 1,4
M
O
PT 0,5
M
O
Na
0,
no
1
-a
lu
m
in
a

10,0

0,
4
SI
VO
PT 0,2
M
O
PT 1,4
M
O
PT 0,5
M
O
Na
0,
no
1
-a
lu
m
in
a

Citotoxicity (%)

50,0




Results:
Toxicity tests results
Organizers:
10,0

Tail intensity (%)

12,0

12,0
10,0
8,0
6,0

Supporters:
4,0

8,0
6,0
4,0



Co
nt
ro
l

SI
VO

SI
VO

F1

0,0

Co
nt
ro
l

0,0

F1

2,0

0,
4
SI
VO
0,
2
PT
M
O
1,
4
PT
M
O
0,
5
PT
M
O
Na
0,
no
1
-a
lu
m
in
a

2,0

0,
4
SI
VO
0,
2
PT
M
O
1,
4
PT
M
O
0,
5
PT
M
O
Na
0,
1
no
-a
lu
m
in
a

Citotoxicity (%)

14,0


Obtained experience
 A coating process has been developed to render RCS
Organizers:
safer.
 Several coating agents have demonstrated their
efficiency from a toxicological viewpoint.
Supporters:

 Some industrial trials are in progress to implement this
process at industrial scale in different ceramic
manufacturing companies.
 The developed process is a promising candidate to be

included in the “NEPSI Good practices Guide”


10_CI4_SILICOAT_Eliseo Monfort

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