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Elevation 95X-ALLXX-01 Commercial Cross-trainer
                                                                           “How To…”


HOW TO... REPLACE THE SWOOSH COVERS
Tools required: Phillips screwdriver
Estimated time required: 20 minutes

   1. If the cross-trainer has line
      cords, unplug them from the
      wall outlets.
   2. Remove and save the three
      screws that secure the right
      or left swoosh cover to the
      frame.
   3. Install the new swoosh cover
      using the screws removed
      and saved in step 3.




                                                Swoosh Cover




                                                            Phillips Screws (3)




                                                                                 41
Elevation 95X-ALLXX-01 Commercial Cross-trainer
                                                                                                        “How To…”


HOW TO... REPLACE THE INNER ROCKER ASSEMBLY COVER
Tools required: Phillips screwdriver, 4mm Allen wrench, 13mm and 19mm socket wrenches
Estimated time required: 60 minutes

  1. If the cross-trainer has line cords,
     unplug them from the wall outlets.                                            Inner Rocker Assembly
  2. Remove the lower rocker assembly
                                                                                     Mounting Screws (12)
     cover. (See the “How To…” on page 55.)
  3. Remove and save the twelve screws and
     washers that secure the inner rocker
     assembly cover to the inner rocker
     assembly cover-mounting bracket.
  4. Remove the bolt and keyed washer that
     secure the rocker assembly to the main
     shaft.
  5. Carefully slide the rocker assembly off                  Inner Rocker
     the main shaft.                                      Assembly Cover
  6. Remove the old inner rocker assembly
     cover.                                                       Inner Rocker Assembly
                                                                 Cover Mounting Bracket
  7. Place the new inner rocker assembly
     cover in position on the main shaft.
  8. Carefully slide the rocker assembly onto                      Keyed Washer
     the main shaft and position it on the
     shaft so that the keyed washer lines up                                Bolt
     with the slot in the shaft. Use the bolt
     and keyed washer removed in Step 5.
  9. Line up the inner rocker assembly cover
     mounting holes with the holes in the
     inner rocker assembly cover mounting                                      Washer
     bracket and secure it with the twelve
     screws and washers removed in step 4.
                                                                                           Rocker Assembly
  10. Complete the installation of remaining
       components in reverse order.




                                                                                                              59
Models 95L, 95LWEZ, and 95LE Summit Trainers
How To…




HOW TO… REPLACE THE CONTROL LINK ASSEMBLY
Tools required: Phillips screwdriver, metric Allen set, snap ring pliers
Estimated repair time: 30 minutes


1. Remove the main shroud assembly (see “How To...” on page 86).
2. Remove the rocker arm cover (see “How To...” on page 92).
3. Remove the lever joint cover assembly (see “How To...” on page 93).
4. Remove the control link cap where the control link attaches to the pedal adaptor.
5. Remove the Allen bolt and washer that secure the control link assembly to the pedal
   adaptor.
6. Remove the snap ring that holds the rocker arm to the control link shaft.
7. Carefully remove the control link assembly from the Summit Trainer. Note the
   orientation of the thrust washer and hardened washer when separating the rocker arm
   from the control link assembly.
8. Reverse steps 1 through 6 to install the new control link assembly.



                                                                 Lever Joint Cover
                                               Control Link Assembly
           Rocker Arm Cover

                      Snap Ring

                                 Thrust Washer




                    Hardened Washer                Clevis Cover
                                    Rocker Arm




                              Control        Allen Bolt,   Washer
                                 Link        torque to
                                Cap        20-30 ft-lbs
                                           (30-41 Nm)




102
Models 95L, 95LWEZ, and 95LE Summit Trainers
                                                                                                  How To…




HOW TO… REPLACE THE CONSOLE CABLE ASSEMBLY
Tools required: Phillips screwdriver, fish tape, needle-nose pliers
Estimated repair time: 30 minutes

1. Remove the main shroud assembly (see
   “How To...” on page 86).
2. Remove the accessory tray (see “How
   To…” on page 81).
3. Disconnect one end of the console
   cable assembly from the console.
4. Disconnect the other end from the
   power control board and battery.
5. Remove the cable.
6. Feed the fish tape down the
   monocolumn.




7. Pull it out through the access hole near
   the bottom of the frame upright. Pliers
   will simplify this step.




                                                                                                         89
Models 95L, 95LWEZ, and 95LE Summit Trainers
How To…




HOW TO… REPLACE THE CONSOLE CABLE ASSEMBLY - CONTINUED


8. Fasten the 16-pin console connector end of
   the new cable to the fish tape with
   electrical tape as shown.
9. Use the fish tape to feed the console cable
   up through the frame and monocolumn.
10. Reverse steps 1 through 5 to complete the
    console cable assembly installation.




90
Parts Manuals
ARCTIC SILVER QUIET DRIVE 90X                                                 90X-0XXX-04
Drive Module                                                                    SN 100000



                                                      Alternator-Flywheel
           Crank Arm-Pulley                           Assembly
           Assembly                                   AK61-00250-0001
           See Page 14 for                            Mando Alternator Brushes
           breakdown                                  0017-00009-0895

                      Crankshaft
                      0K62-01222-0001
                                                                   Right Crank Arm
                                                                   Weld Assembly
                                                                   AK62-00204-0000
J10 Flexonic Belt
0K62-01135-0000




                                                                          J8 Flexonic
                                                                          Belt
                                                                          0K62-01134-0000
          Intermediate Shaft
          0K62-01223-0000                                 Poly-V Metric
                    Resistor Assembly                     Pulley
                    Includes Power                        0K35-01186-0007
                    Control Cable                         Pulley Set Screws
                    AK62-00260-0000                       0017-00101-1833

                                        Bearing-Insert
                                        Assembly (4)
                                        See Page 13 for
                                        breakdown




                                           15
ARCTIC SILVER 93T                                                                                    93T-XXXX-09
Lift Frame , Lift Motor, and IEC Receptacle                                                 S/N TTL100000 and up

                    Frame Screws (2)                                               * RECEPTACLE-ASSY:
                    0017-00101-1723                                                 MFG; RECESS B
                                                                                    AK58-00514-0000
                                                             IEC Receptacle *
                                                             0017-00003-0949
                                                                        Frame Screws *
                                                                        0017-00101-1723
                                                                                   Line-Cord Socket Brkt *
                                                                                   0K58-01419-0000




                                                                                                              Cotter Pin
                                                                                                              0017-00007-0208




 Line Cord                                   Lower Receptacle Brkt
 (see line                                   0K58-01420-0000
 cord page)

                                                                               Clevis Pin
    Frame Screws (2)
                                                                               0017-00007-0214               Lift Motor
    0017-00101-1723
                                                                                                             0K58-01062-0000

                           Lift Frame End Caps (4)      Lift Motor Hex Bolt
                           0017-00042-1076              0017-00101-1021
                                                                                  Lock Nut
        Line Cord Clip                                                            0017-00103-0025
        0017-00042-0840



     Wheels (2)
     0K58-01071-0000                                                                                Vinyl Cap
     Phillips Screws (2)                                                                            0017-00042-1075
     0017-00101-1612
     Washers (2)
     0017-00104-0189
                                                                                                     Lift Frame
                                                                                                     0K58-01066-0000

      Hex Screws (2)
      0017-00101-1777
      Flat Washers (2)
      0017-00104-0259
      Bronze Sleeves (2)
      0K58-01089-0000                                                                                        Lock Nuts (2)
                                                                                                             0017-00103-0285


                  COVER: PIVOTS;
                  LIFT-FRAME (2)
                  0K58-01322-0000




                                                             12
ARCTIC SILVER 95Ri                                                    95R-0XXX-04
Seat Assembly                                                S/N CCU100000 and up

                           Screws (4)
                           0017-00101-1745               End Caps (4)
                                                         0K19-01208-0001

                      Washers (8)
                      0017-00104-0461




  Double-sided
  Foam Tape (2)                                                     Heart Rate Electrode
  0K19-01222-0000                                                   AK63-00014-0003
                                                                    Handlebar w/Insert
Bushing Hole                                                        AK39-00024-0002
0017-00042-0866



Screws (2)
0017-00101-1282                                                   Seat Assembly
                                                                  AK51-00023-0003




                                               Tape (2)          Upper Flex Cable Clamp
                                               0K19-01222-0000   0K19-01221-0000


    Flat-Flex Cable                 Cable Sleeve
    AK19-00082-0001                 0K19-01230-0000
                        Hex Bolts (4)
                        0017-00101-1749




                                          14
ARCTIC SILVER 95Ri                                                         95R-0XXX-04
Wheel and Leveler                                                 S/N CCU100000 and up



                                                                  Rear Stabilizer
                                                                  GK39-00002-0012




                                                                        End Cap
                                                                        0K63-01219-0001




                                                                            Lock Nut
                                                                            0017-00103-0273




                                                                 Leveler
                                                                 0017-00009-0795



                                                          Leveler Assembly
                                                          AK61-00035-0000




Pan Screws (2)
0017-00101-1747                                           Wheel Assembly
                      Flat Washer
                      0K63-01041-0000                     AK63-00016-0001


          Wheel Screw                   Wheel Insert
          0017-00101-1747               0K63-01039-0000




                                              20
Illustrations
Right Upper Extrusion
Cross-section



Frame




                                     Foam Strip




  Dual Lock


        Frame Mating Arm   Right Lower Extrusion


Dual Lock
Nut


Brake Cable
                   Bolt




                  Resistance
                  Stepper
                  Motor




              Resistance
              Stepper Motor
              (rotated)
Step 5: first and
second Phillips screws
visible through frame



                         Step 5: third screw visible




                             Outside Telescoping Shroud
                                         Phillips Screws (4)



                                                Inside
                                                Telescoping
                                                Shroud


     Phillips
  Screws (2)
Brake Cable
                              Slide Block

                             Eddy
                            Current
                             Brake




                 Hex Bolt


    Idler Bracket
Mounting Bolts (3)                             Step 6: measure
                                               this distance



                                               J-hook



                     Idler Bracket          Left Side Plate




                                       Eddy Current Brake


                                        Left Side Plate
        Drive Belt                      (pull away just
                                        enough to allow
                                        drive belt to be
                                        removed)
Service Bulletins
Document No: CT08042502N

Original Date    Revised Date      Pages                                Author
 25 Apr 2008          n/a            1                              Lawrence Triplett
       Subject: New Stabilizer Cap
Serial Number:
    Distribute To:           Internal            Dealer             ISO         Installer            Customer

DESCRIPTION
A new stabilizer cap, part no. 0K68-01129-0000 (shown in Figures 1
and 2), is now available∗. This cap is made of a more flexible rubber
which will eliminate the problem with cracking stabilizer caps.

AFFECTED MODELS

                                            Serial No.       Quantity
       Model                                  Prefix         Needed
                                                             per Unit
                      90X-01              XTA                                                    Fig. 1: new stabilizer cap
                      90X-02              AWD. XHA
                      90X-03              XHA
                      90X-04              XWB
                      90XW-02             AWE
                      90XW-03             XHB                                                     Stabilizer Cap
                      93X-01              XTB
                      93X-02              ACH, XHF
                      93X-03              AXA, XHF
                      93X-04              XWF
                      93X-05              XHF
                      93XW-02             AWF, XHG
                      93XW-03             AXD, XHG
cross-trainers        95X-01              XTD                   4
                                                                                                 Fig. 2: typical stabilizer cap location
                      95X-02              ACJ, XHK
                      95X-03              AXB, XHK
                      95X-04              XHK
                      95X-05              XHK
                      95XE-01             XTC
                      95XE-02             ACK, XHM
                      95XE-03             AXG, XHM
                      95XE-04             XWE
                      95XE-05             XHM
                      95XEZ-01            WZX
                      95XW-02             AWG, XHL
                      95XW-03             AXF, XHL
                      95XWEZ              XWM
                      95L-01              LXX
Summit trainers       95LE-01             LEX                   2
                      95LWEZ-01           LEZ



∗
 The new stabilizer cap replaces part no. 0K62-01003-0000.

     Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute.
Document No: CT07012401N

                                                           Problem           Warranty           Pages
           Original Date:      January 24, 2007                                  Yes No                               Author
                                                            Code
                                                                           Parts                   1
           Revised Date:                                      n/a         Labor                                    Richard Herr

                  Subject:     Current Cross-trainer Control Link Assemblies
         Serial Number:        90X, 93X, and 95X (all models)
Reference Bulletin No.:
           Distribute To:          Internal         Dealer          ISO           Installer         Customer

DESCRIPTION
Dual Sourcing of Link Balls on Tie Rod/Extension Assemblies Ending.

Life Fitness has used two vendors (IKO and THK) to provide the link balls on the tie rod/extension
assemblies used on our current production cross-trainers. In the future, only link balls produced by
THK will be used. IKO link balls have been found to fail prematurely. If you have any assemblies with
IKO link balls in your inventory, contact your RSM to have them removed and replaced with assemblies
with THK link balls. These assemblies are part of the GK62-00002-0015 service kits. Existing kits must
be inspected to determine which link balls they use (see illustrations).




                                                      Current (THK) Link Ball




                                                      Old Style (IKO) Link Ball




   Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute.
Bulletin No: TR06062701N

Original Date           Revised Date           Problem Code             Warranty             Pages                  Author
                                                                            Yes No
  27-Jun-06                                          15105            Parts                     1                John Chavez
                                                   Labor
       Subject: Activity Zone Ribbon Cable Is Coming Loose
Serial Number: ALL 95T, 95TE, 97T, and 97TE – 07 with the Activity Zone assembly
Time Required:           15 min             30 min           45 min          1 hr+
 Distribute To:          Internal           Dealer           ISO             Installer          Customer

DESCRIPTION
The ribbon cable from the Activity Zone bezel is coming loose from the Activity Zone module assembly.

SOLUTION
Reinsert the Activity Zone’s bezel ribbon cable back into P9 on the Activity Zone module assembly.

TOOLS REQUIRED                                                                             Ergo Bar Assembly           Mounting
Phillips screwdriver                                                                                                   Screws & Washers

PROCEDURE
    1. Turn the treadmill power off at the on/off switch.
    2. Unplug the line cord at the wall outlet.
    3. Remove the two screws from the back of the Ergo Bar that
       secure the Activity Zone assembly (see Fig. 1).
    4. Lift off the Activity Zone assembly just enough to disconnect
       the 4-Pin connector from the Activity Zone circuit board.                          Activity Zone Module Assembly
                                                                                          Fig. 1: Ergo Bar and Activity Zone
    5. Reinstall the ribbon cable into the P2 connector (Fig. 2, Fig. 3).
    6. Reassemble the Activity Zone module in reverse order.




               Fig. 2: Loose ribbon cable                           Fig. 3: Correctly-attached ribbon cable




  Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute
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Technical Writing Samples

  • 3. Elevation 95X-ALLXX-01 Commercial Cross-trainer “How To…” HOW TO... REPLACE THE SWOOSH COVERS Tools required: Phillips screwdriver Estimated time required: 20 minutes 1. If the cross-trainer has line cords, unplug them from the wall outlets. 2. Remove and save the three screws that secure the right or left swoosh cover to the frame. 3. Install the new swoosh cover using the screws removed and saved in step 3. Swoosh Cover Phillips Screws (3) 41
  • 4. Elevation 95X-ALLXX-01 Commercial Cross-trainer “How To…” HOW TO... REPLACE THE INNER ROCKER ASSEMBLY COVER Tools required: Phillips screwdriver, 4mm Allen wrench, 13mm and 19mm socket wrenches Estimated time required: 60 minutes 1. If the cross-trainer has line cords, unplug them from the wall outlets. Inner Rocker Assembly 2. Remove the lower rocker assembly Mounting Screws (12) cover. (See the “How To…” on page 55.) 3. Remove and save the twelve screws and washers that secure the inner rocker assembly cover to the inner rocker assembly cover-mounting bracket. 4. Remove the bolt and keyed washer that secure the rocker assembly to the main shaft. 5. Carefully slide the rocker assembly off Inner Rocker the main shaft. Assembly Cover 6. Remove the old inner rocker assembly cover. Inner Rocker Assembly Cover Mounting Bracket 7. Place the new inner rocker assembly cover in position on the main shaft. 8. Carefully slide the rocker assembly onto Keyed Washer the main shaft and position it on the shaft so that the keyed washer lines up Bolt with the slot in the shaft. Use the bolt and keyed washer removed in Step 5. 9. Line up the inner rocker assembly cover mounting holes with the holes in the inner rocker assembly cover mounting Washer bracket and secure it with the twelve screws and washers removed in step 4. Rocker Assembly 10. Complete the installation of remaining components in reverse order. 59
  • 5. Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONTROL LINK ASSEMBLY Tools required: Phillips screwdriver, metric Allen set, snap ring pliers Estimated repair time: 30 minutes 1. Remove the main shroud assembly (see “How To...” on page 86). 2. Remove the rocker arm cover (see “How To...” on page 92). 3. Remove the lever joint cover assembly (see “How To...” on page 93). 4. Remove the control link cap where the control link attaches to the pedal adaptor. 5. Remove the Allen bolt and washer that secure the control link assembly to the pedal adaptor. 6. Remove the snap ring that holds the rocker arm to the control link shaft. 7. Carefully remove the control link assembly from the Summit Trainer. Note the orientation of the thrust washer and hardened washer when separating the rocker arm from the control link assembly. 8. Reverse steps 1 through 6 to install the new control link assembly. Lever Joint Cover Control Link Assembly Rocker Arm Cover Snap Ring Thrust Washer Hardened Washer Clevis Cover Rocker Arm Control Allen Bolt, Washer Link torque to Cap 20-30 ft-lbs (30-41 Nm) 102
  • 6. Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONSOLE CABLE ASSEMBLY Tools required: Phillips screwdriver, fish tape, needle-nose pliers Estimated repair time: 30 minutes 1. Remove the main shroud assembly (see “How To...” on page 86). 2. Remove the accessory tray (see “How To…” on page 81). 3. Disconnect one end of the console cable assembly from the console. 4. Disconnect the other end from the power control board and battery. 5. Remove the cable. 6. Feed the fish tape down the monocolumn. 7. Pull it out through the access hole near the bottom of the frame upright. Pliers will simplify this step. 89
  • 7. Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONSOLE CABLE ASSEMBLY - CONTINUED 8. Fasten the 16-pin console connector end of the new cable to the fish tape with electrical tape as shown. 9. Use the fish tape to feed the console cable up through the frame and monocolumn. 10. Reverse steps 1 through 5 to complete the console cable assembly installation. 90
  • 9. ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Drive Module SN 100000 Alternator-Flywheel Crank Arm-Pulley Assembly Assembly AK61-00250-0001 See Page 14 for Mando Alternator Brushes breakdown 0017-00009-0895 Crankshaft 0K62-01222-0001 Right Crank Arm Weld Assembly AK62-00204-0000 J10 Flexonic Belt 0K62-01135-0000 J8 Flexonic Belt 0K62-01134-0000 Intermediate Shaft 0K62-01223-0000 Poly-V Metric Resistor Assembly Pulley Includes Power 0K35-01186-0007 Control Cable Pulley Set Screws AK62-00260-0000 0017-00101-1833 Bearing-Insert Assembly (4) See Page 13 for breakdown 15
  • 10. ARCTIC SILVER 93T 93T-XXXX-09 Lift Frame , Lift Motor, and IEC Receptacle S/N TTL100000 and up Frame Screws (2) * RECEPTACLE-ASSY: 0017-00101-1723 MFG; RECESS B AK58-00514-0000 IEC Receptacle * 0017-00003-0949 Frame Screws * 0017-00101-1723 Line-Cord Socket Brkt * 0K58-01419-0000 Cotter Pin 0017-00007-0208 Line Cord Lower Receptacle Brkt (see line 0K58-01420-0000 cord page) Clevis Pin Frame Screws (2) 0017-00007-0214 Lift Motor 0017-00101-1723 0K58-01062-0000 Lift Frame End Caps (4) Lift Motor Hex Bolt 0017-00042-1076 0017-00101-1021 Lock Nut Line Cord Clip 0017-00103-0025 0017-00042-0840 Wheels (2) 0K58-01071-0000 Vinyl Cap Phillips Screws (2) 0017-00042-1075 0017-00101-1612 Washers (2) 0017-00104-0189 Lift Frame 0K58-01066-0000 Hex Screws (2) 0017-00101-1777 Flat Washers (2) 0017-00104-0259 Bronze Sleeves (2) 0K58-01089-0000 Lock Nuts (2) 0017-00103-0285 COVER: PIVOTS; LIFT-FRAME (2) 0K58-01322-0000 12
  • 11. ARCTIC SILVER 95Ri 95R-0XXX-04 Seat Assembly S/N CCU100000 and up Screws (4) 0017-00101-1745 End Caps (4) 0K19-01208-0001 Washers (8) 0017-00104-0461 Double-sided Foam Tape (2) Heart Rate Electrode 0K19-01222-0000 AK63-00014-0003 Handlebar w/Insert Bushing Hole AK39-00024-0002 0017-00042-0866 Screws (2) 0017-00101-1282 Seat Assembly AK51-00023-0003 Tape (2) Upper Flex Cable Clamp 0K19-01222-0000 0K19-01221-0000 Flat-Flex Cable Cable Sleeve AK19-00082-0001 0K19-01230-0000 Hex Bolts (4) 0017-00101-1749 14
  • 12. ARCTIC SILVER 95Ri 95R-0XXX-04 Wheel and Leveler S/N CCU100000 and up Rear Stabilizer GK39-00002-0012 End Cap 0K63-01219-0001 Lock Nut 0017-00103-0273 Leveler 0017-00009-0795 Leveler Assembly AK61-00035-0000 Pan Screws (2) 0017-00101-1747 Wheel Assembly Flat Washer 0K63-01041-0000 AK63-00016-0001 Wheel Screw Wheel Insert 0017-00101-1747 0K63-01039-0000 20
  • 14. Right Upper Extrusion Cross-section Frame Foam Strip Dual Lock Frame Mating Arm Right Lower Extrusion Dual Lock
  • 15. Nut Brake Cable Bolt Resistance Stepper Motor Resistance Stepper Motor (rotated)
  • 16. Step 5: first and second Phillips screws visible through frame Step 5: third screw visible Outside Telescoping Shroud Phillips Screws (4) Inside Telescoping Shroud Phillips Screws (2)
  • 17. Brake Cable Slide Block Eddy Current Brake Hex Bolt Idler Bracket Mounting Bolts (3) Step 6: measure this distance J-hook Idler Bracket Left Side Plate Eddy Current Brake Left Side Plate Drive Belt (pull away just enough to allow drive belt to be removed)
  • 19. Document No: CT08042502N Original Date Revised Date Pages Author 25 Apr 2008 n/a 1 Lawrence Triplett Subject: New Stabilizer Cap Serial Number: Distribute To: Internal Dealer ISO Installer Customer DESCRIPTION A new stabilizer cap, part no. 0K68-01129-0000 (shown in Figures 1 and 2), is now available∗. This cap is made of a more flexible rubber which will eliminate the problem with cracking stabilizer caps. AFFECTED MODELS Serial No. Quantity Model Prefix Needed per Unit 90X-01 XTA Fig. 1: new stabilizer cap 90X-02 AWD. XHA 90X-03 XHA 90X-04 XWB 90XW-02 AWE 90XW-03 XHB Stabilizer Cap 93X-01 XTB 93X-02 ACH, XHF 93X-03 AXA, XHF 93X-04 XWF 93X-05 XHF 93XW-02 AWF, XHG 93XW-03 AXD, XHG cross-trainers 95X-01 XTD 4 Fig. 2: typical stabilizer cap location 95X-02 ACJ, XHK 95X-03 AXB, XHK 95X-04 XHK 95X-05 XHK 95XE-01 XTC 95XE-02 ACK, XHM 95XE-03 AXG, XHM 95XE-04 XWE 95XE-05 XHM 95XEZ-01 WZX 95XW-02 AWG, XHL 95XW-03 AXF, XHL 95XWEZ XWM 95L-01 LXX Summit trainers 95LE-01 LEX 2 95LWEZ-01 LEZ ∗ The new stabilizer cap replaces part no. 0K62-01003-0000. Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute.
  • 20. Document No: CT07012401N Problem Warranty Pages Original Date: January 24, 2007 Yes No Author Code Parts 1 Revised Date: n/a Labor Richard Herr Subject: Current Cross-trainer Control Link Assemblies Serial Number: 90X, 93X, and 95X (all models) Reference Bulletin No.: Distribute To: Internal Dealer ISO Installer Customer DESCRIPTION Dual Sourcing of Link Balls on Tie Rod/Extension Assemblies Ending. Life Fitness has used two vendors (IKO and THK) to provide the link balls on the tie rod/extension assemblies used on our current production cross-trainers. In the future, only link balls produced by THK will be used. IKO link balls have been found to fail prematurely. If you have any assemblies with IKO link balls in your inventory, contact your RSM to have them removed and replaced with assemblies with THK link balls. These assemblies are part of the GK62-00002-0015 service kits. Existing kits must be inspected to determine which link balls they use (see illustrations). Current (THK) Link Ball Old Style (IKO) Link Ball Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute.
  • 21. Bulletin No: TR06062701N Original Date Revised Date Problem Code Warranty Pages Author Yes No 27-Jun-06 15105 Parts 1 John Chavez Labor Subject: Activity Zone Ribbon Cable Is Coming Loose Serial Number: ALL 95T, 95TE, 97T, and 97TE – 07 with the Activity Zone assembly Time Required: 15 min 30 min 45 min 1 hr+ Distribute To: Internal Dealer ISO Installer Customer DESCRIPTION The ribbon cable from the Activity Zone bezel is coming loose from the Activity Zone module assembly. SOLUTION Reinsert the Activity Zone’s bezel ribbon cable back into P9 on the Activity Zone module assembly. TOOLS REQUIRED Ergo Bar Assembly Mounting Phillips screwdriver Screws & Washers PROCEDURE 1. Turn the treadmill power off at the on/off switch. 2. Unplug the line cord at the wall outlet. 3. Remove the two screws from the back of the Ergo Bar that secure the Activity Zone assembly (see Fig. 1). 4. Lift off the Activity Zone assembly just enough to disconnect the 4-Pin connector from the Activity Zone circuit board. Activity Zone Module Assembly Fig. 1: Ergo Bar and Activity Zone 5. Reinstall the ribbon cable into the P2 connector (Fig. 2, Fig. 3). 6. Reassemble the Activity Zone module in reverse order. Fig. 2: Loose ribbon cable Fig. 3: Correctly-attached ribbon cable Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute