1. SANDEEP CS
Mobile:09449494968
Email : sandeep9483@yahoo.com
Senior level positions in Design & Development/Product development/Teammanagement
with a growth oriented organization of repute
SUMMARY
 BE (Mechanical) with 9.5 years of experience in Project management and Product
Design & Development.
 Successfully executed projects with design of fuel system components for Passenger
cars, LCV&Two wheelers BMW, FIAT, HONDA, FORD, TATA MOTORS and Mahindra
& Mahindra.
 Experience of working with cross cultural teams (colleagues & customers) across
multiple geographies including Germany, Turkey, Japan &Thailand.
 Honed technical and team management skill through working on projects and attending
trainings on Engineering Materials, GD&T, DFMEA, SAP& Leadership trainings
programs.
CORE COMPETANCIES
New Product Development:
 Leading design and development activities including requirement analysis and
planning.
 Gathering technical specifications and prototype development along with technical
troubleshooting of all technical problems.
Project management:
 Managing overall development related operations and ensuring timely accomplishment
of efficiency & productivity targets.
 Minimizing performance bottlenecks for high productivity by maximizing men, material &
machine.
WORK EXPERIENCE
1) TVS MOTORCOMPANY HOSUR, as Member R&D (since Feb’2014)
Responsibilities:
 Design & Development of Fuel system components for EFI based two wheelers.
 Integration of Fuel system components within the Vehicle layout.
 New product development activities like Fuel tanks, Bracket, Fuel Pump Module and
Fuel hoses.
 Supplier development activity for proprietary part like Fuel Pump module.

2.  Initiating DVP/DFMEA for new products developed.
 Drawings and BOM releases as per project schedule in SAP.
 Release of drawings and test specifications for supplier.
 Approval of supplier drawings and test reports.
 Co-ordination with supplier and internal proto shop for procurement of samples for
development.
 Benchmarking of Fuel system components with competitor vehicles.
 Planning and Completion of DVP for new products as per development stages.
 Completion of Design reviews, DFMEA, DFA, DFM and DFS before release of new
products.
Projects Handled:
- Fuel system components development for BMW TVS EFI 300cc bike platform.
- Fuel system components development for TVS Wego EFI scooter platform.
- Fuel system components development for TVS Apache EFI 200cc bike platform.
Highlights:
 Successfully developed cost effective fuel system components for TVS version of
300cc bikes with technology support from BMW.
 Pivotal in establishing proper communication with Global suppliers and Technology
partner.
 Interacted with BMW specialist’s team in Germany for Fuel system development
activities.
 Modular design- Facilitated the standardization and communication of parts &
concepts for easy DFM, DFA & DFS.
 Conducted engineering calculations and tolerance stacks related to product.
 Ushered the management of Engineering Change.
 Identified VA/VE activities related to design.
 Conducted DFMEA and Root Cause Analysis.
 Involved in development activities with Supplier for sourcing parts.
2) Bosch Ltd Bangalore: Assistant Manager(R&D)
Responsibilities of Project management: (Jan 2011 to Jan 2014)
 Project Management of Common rail Injectors for Indian and Global OEM projects.
 Evaluation of project scope & definition of project assurance plan based on customer
RFQ.
 Initiating, planning, executing, monitoring & controlling and reporting the projects with
respect to constraints - quality, deadlines & cost.
 Report the project quality gates to the steering committee.
 Manage the communication with internal and external customer.
 Update the project documents in PM tools & ensure the completion of gate
documentations.

3.  Provide lessons learned at the end of the Project.
 Coordinate the engineering activities with D & D, testing and production in order to
ensure the feasibility of the product and optimization of the product cost.
 Planning and steering of project resources and budget.
 Co-ordination with CFT for PPAP activities.
Responsibilities of Design and Development (Feb 2008 to Jan 2011)
 Packaging of Common rail Injector on Engine w.r.t DFA/DFS & DFM.
 Injector mounting proposals to customer.
 Design of injector body to meet customer requirement based final Injector mounting on
Engine.
 Conduction FMEA for the new design. (Design & Interface)
 Design of testing fixtures for Injector for newly developed Injectors.
 Co-ordination for FEA analysis of injector body with IDN partners.
 Creation of Injector drawings and BOM for proto development and for testing.
 Fixing Injector quantity Data sheet based on production data and Customer
requirements.
 Releasing drawings and BOM to plant within SAP system.
 Plant support in design related queries, Localization, 0Km & Field complaints.
 ECR’s and Concessions handling within the team for all projects.
Highlights:
 Actively involved in development of low cost Common Rail Injector platform for Indian
LCV & PCV projects.
 Successfully developed ECR flow management between Platform, Plant& Engineering
teams.
 Prepared Master DFMEA for Customer projects for Common rail Injectors.
 Actively involved in localization of Injector parts from supplier as cost reduction projects.
 Successfully handled critical ECR projects for Change requirement from customer& field
complaints.
 Supported in solving critical field complaints issues.
 Visited customers during technical discussion during project acquiring phase.
 SAP Key user for PDM & PCM for the team.
 ECR co-ordinator for the team.
3) NEBULATECHNOLOGIES:As CAD Designer (from Dec 2006 to Feb 2008)
RESPONSIBILITIES INCLUDE: Solid modeling & Drawing of Plastic & Die casting components
using Scan Surface (NURBS surface from point cloud) & CMM DATA.
4) INDO MECH TOOLS: As Assistant Designer (fromJune 2005 to Dec 2006)

4. RESPONSIBILITIES INCLUDE: Solid modeling of Plastic & Die casting components and
extracting Core & Cavity using PRO/E- WILDFIRE2 for Designing of Injection mould Tools.
KEY SKILLS: PRO-E/WILD FIRE-5, CREO 2, CATIA-V5 & SAP-PDM/PCM.
TRAININGS ATTENDED:
1) Industrial Training: Name of organization: M/s Visvesvaraya Iron and Steel Ltd
 Nature of exposure: Blast furnace, Steel making shop, forging shop.
2) MASTER OF CAD/CAM course from CENTRAL TOOL ROOM AND TRAINING
CENTRE BHUBANESHWAR
 CAD course on PRO-E, UNIGRAPHICS & CATIA.
 TOOL Design (Injection Mold) Basics.
 TOOL Manufacturing Basics.
3) Company trainings attended:
- Technical: DFMEA, Quality tools, Selection of material for Product design, Reliability
Engineering, Failure Analysis, Product Liability & Pulsation testing/Life time calculation.
- Project Management: PEP Project Management (Planning, Scheduling and Costing),
SAP-PDM, Product Creation Process.
- Soft skills & Leadership : Effective Communication skills, Negotiating skill, Emotional
Intelligence, Leadership & Motivation ,Team Building
EDUCATION:
-BE in Mechanical Engineering in 2004 from Jawaharlal Nehru National College Engineering,
Shivamogga with 66%.
- Pre-University from National PU College, Shivamogga with 71%.
- Secondary School Leaving Certificate (10th
) from National Boys High School, Shivamogga with
60%.
PERSONAL DETAILS
Date of Birth : 09th
February 1982
Languages Known : English, Kannada & Hindi
Address : #256, 1st
floor, 3rd Main, 3rd Cross, JP Nagar 3rd
Phase, Bengaluru.