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©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-transition : the role of the
E-technology for the Energy
transition
Prof François Marechal
Industrial Process and Energy Systems Engineering
EPFL VALAIS-WALLIS
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• E-technology for engineering
– E-technology for modelling
– E-technology for data structuring
– E-technology for decision support
– E-technology for understanding
• E-technology for operating
• E-technology for teaching
E-techonology for the energy transition
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Socio - ecologic - economic environment
The energy system
Conversion systems
Waste
Emissions
Raw materials
Resources
Price
Availability
t
t
Products &
Energy services products
products
Demand
Price
t
t
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Socio - ecologic - economic environment
The energy transition
Conversion systems
Raw materials
Resources
Price
Availability
t
t
Waste
Emissions
Products &
Energy services products
products
Demand
Price
t
t
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• For a given city
Energy services for the energy transition
Energy services
‣Technologies ?
‣Min. Costs and emissions
‣ Heat using existing district heating network (seasonal variation in T and
load): 3357 kWhth/yr/cap
Waste to be treated (existing
facilities for MSW and WWTP):
Resources
‣ Electricity (seasonal variation): 8689 kWhe/yr/cap
‣ Mobility: 11392 pkm/yr/cap
‣ MSW: 1375 kg/yr/cap ‣ Wastewater: 300 m3/yr/cap
‣ Biowaste: 87.5 kg/yr/cap
‣ Woody biomass: 18’900 MWhth/yr
‣ Sun (seasonal variation in T and load): 10‘328 MWhth/yr ‣ Hydro (existing dams): 187‘850 MWhe/yr
‣ Geothermal: 9496 MWhth/yr
?
?
?
?
?
?
?
40’000 inhabitants city in Switzerland (1000m alt.)
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Characterise and localise the technologies to be used to supply the energy
services and the products needed over the lifetime of the system’s element
at the time they are needed with the resources that are available
– Decisions to be taken
• Technology : choice, size and location
• The operating strategy
• The services that are provided
• The resources that are used
– Criteria
• Minimum cost = OPEX + APEX
• Maximum profit = NPV (i,lifetime,cost)
• Minimum environmental impact = LCIA
• Max renewable energy integration
– Constraints
• Mass & Energy Balances
• Context specs
• Bounds
Engineering the energy transition
Yu,l, Su,l
fu,l,t(p) 8p, u, l
fu!s,l,t(p) 8p, u, l, s
fr!u,l,t(p) 8p, u, l, r
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology for engineering
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
The energy systems engineering methodology
Solutions
Energy services
Resources
Context & Constraints
Superstructure
System Boundaries
System performances indicators
•Economic
•Thermodynamic
• Life cycle environmental impact
Results analysis
•Exergy analysis
•Composite curves
•Sensitivity analysis
•Multi-criteria
Technology options
Models
250
300
350
400
450
500
550
600
0 5000 10000 15000 20000 25000 30000
T(K)
Q(kW)
Cold composite curve
Hot composite curve
Heat & 

Mass integration
Decision variables
Solving method
Thermo-economic Pareto
Multi-objective
Optimization
Out=F(In,P)
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Multi-scale problem 9
9
Common element is the energy planning
• Energy consumption profile determination
• Energy performance evaluation
• Energy baseline generation
• Identification and evaluation of improvement options
• Implementation and monitoring
Step 1
Step 2
stematic approach
• Methodologies
• Tools
Step 3
Details
Scale
Technologies
Processes
Industrial	Clusters
Districts
Regions
E-technology	for	decision	support	
* Modelling	the	interactions	
* Identifying	the	synergies	
* Implementing	the	best	interactions

	=>	Network	or	Grid
Materials
Engineering	:	
from	materials	development	
to	system	integration
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Model of the interconnectivity (mass, heat, energy)
• Model of the emissions (Equipment, Emissions)
• Model of the cost (size => cost, maintenance)
E-technology for modelling
-	Equipment	sizing	model	
-	Cost	estimation
Heat	transfer	requirement	
Heat	transfer
Thermo-chemical	conversion
Model
Material	streams
Product	streams
Electricity
Heat	transfer	requirement
Water	streams
Water	streams
Waste	streams
Waste	streams
Electricity
Unit	parameters	
Decision	Variables
Life	cycle	emissions
Life	cycle	of	equipment	
-	Production	
-	Dismantling
Maintenance
Investment	cost
LCA	models
LCA	models
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology for integration
Unit documentation
Description
Purpose
Limitation
Authors
Unit model report
Summary of results
Important data
Errors
Validity
Unit execution handler
Input data
Calculation engines
Existing flowsheeting software
Mimetic models
Output data
Integration/interconnectivity
Costing
LCA => Ecoinvent LCI
Model ontologyModel encapsulation
Common interface of a module for system integration
Flowsheeting tools
•BELSIM-VALI
•gPROMS
•ASPEN plus
•HYSYS
•Matlab
•Simulink
•(CITYSIM)
•MODELICA
•Others possible
•CAPE-OPEN ?
•PROSIM
Unit connectivity
Layers connections
Layer ontology
Data base
Model
Data base
Knowledge
Data base
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
A variable is the smallest data structure handled by OSMOSE. A variable is defined by

1 Name or tagname that litteraly identifies the variable

2 ID that is tagging the variable

3 Parent indicates the module to which the variable belongs

4 Value that defines one instance of the variable => Matrix

A priori value of the variable will exist for any time in the time sequence, for any period and for any scenario in
which the system is calculated.

5 MinimumValue and a MaximumValue that defines the bounds for the value of the variables

6 DistributionType and DistributionParameters that defines the uncertainty of the value

7 DefaultValue that defines the value of the variable when it is created. this is also the recommended order of
magnitude of the value recommended for the calculations

8 PhysicalUnit that defines the physical unit of the value of the variable

9 DefaultPhysicalUnits that defines the physical unit with which the calculation have to be made, It means that a
preprocessing phase will have to convert the value from the PhysicalUnits to the DefaultPhysicalUnits as well
as a post-processing phase that is going to convert from the DefaultPhysicalUnits to the PhysicalUnits .

10 Status that identifies if the variable has a fixed value or a value that will be calculated. The status should identify
as well if the value is calculated for each time or if it is constant or if it requires recalculation for each time.
Status is equivalent to ISVIT in OSMOSE.

i x : value is unique for the scenario (i.e. 1 value/scenario)

ii x0 : value is period dependent (i.e. 1 value/period and / period)The value may calculated during
preprocessing phase using the model (i.e. constant that is period dependent).

iii x00 : the value is time dependent (i.e. 1 value/time and period and scenario).

where x =

1 : for constant to be fixed by the user or the optimizer
2 : for constant fixed by the user or the optimizer otherwise use the default value
-1 : for values calculated by the model
11 Dependence Matrix a dependence matrix that identifies the dependence of the value with respect to the other
values of the problem is stored. Each of the dependence includes the mention if the dependence is linear, in
which case the value of the dependence is stored in the field as a couple (ID,numerical value), or it can be
stored as a reference to a non linear dependence that could be a surrogate model or the access to the model
that calculates the dependence.
Ontology of a value : E-technology for knowledge structuring
˙mu,l(t), Yi,u,l(t), Xi,u,l(t), ⇧i,u,l(t), KPIk, ˙m⇤
u,l, Y ⇤
i,u,l, X⇤
i,u,l, ⇧⇤
i,u,l
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology : Models & knowledge data base
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
LENI Systems
Integrating heat recovery technologies in the superstructure
Process design
WOOD Natural Gas (SNG) CO2 (pure)
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Explicit
– In flowsheeting software
• Automatic
– Based on the connectivity description
– Restricted matches
– Routing
• Implicit
– Heat cascades
• Combined
– Mass and Energy
Modeling the systems interactions
" p
! le niveau de pression total du flux délivré P p .
En contrepartie, chaque puits est défini par :
! la pureté requise du flux d'entrée Xc
! les limites de composition en impuretés du mélange admis xc , j
max
! un besoin de débit d'hydrogène "mc
! la pression totale requise du mélange à l'entrée Pc .
Le nombre des puits et sources, regroupé au sein d'une même unité, est égal au nombre de niv
de pureté des flux d'hydrogène admis, respectivement rejetés. Dans un premier temps, on peut
chaque unité possède au maximum 1 consommateur et 2 producteurs. Un nombre plus élevé d
éléments par unité correspond à un affinement du modèle, et entraîne une augmentation de la
connexions au sein de la superstructure
On a vu que les unités regroupent, dans une même structure, des puits et des sources qu'on a
consommateurs et producteurs.
Elles sont définies par :
! l'identité des puits et sources qui la compose,
! leurs coordonnées (X,Y) géo-référencées,
! un identifiant, qui permet de les regrouper en sous-systèmes pour l'analyse dans les diagram
Pincement (cf. Chapitre "Représentation graphiques").
Figure 7.1 : Schéma de la superstructure complexe
250
300
350
400
450
500
550
600
0 5000 10000 15000 20000 25000 30000
T(K)
Q(kW)
Cold composite curve
Hot composite curve
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology for decision support
Flowsheeting tools
•BELSIM-VALI
•gPROMS
•ASPEN plus
•HYSYS
•Matlab
•Simulink
•(CITYSIM)
•MODELICA
•Others possible
•CAPE-OPEN ?
•PROSIM
•UNISIM ?
Energy technology data base
•Data/models interfaces
•Simulation
•Process integration interface
•Costing/LCIA performances
•Reporting/documentation
•Certified dev procedure
Modeling tools integration
MILP/MINLP models
Heat/mass integration
Sub systems analysis
Superstructure
HEN synthesis models
Optimal control models
MILP/ AMPL or GLPK
Multi-period problems
Sizing/costing data base
LCIA database (ECOINVENT)
Process integration
Grid computing
Multi-objective optimisation
Evolutionary - Hybrid
Problem decomposition
Uncertainty
Decision support
GIS data base
Industrial ecology
Urban systems
GUI : Spreadsheets, Matlab
Data Structuring
Technology models data base
Energy conversion
Sharing knowledge
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
LENI Systems
Thermo-economic optimisation
Trade-o s: e⇥ciency and scale vs. investment
E⇥ciency vs. investment and optimal scale-up:
62 63 64 65 66 67 68
900
1000
1100
1200
1300
1400
1500
1600
energy efficiency [%]
specificinvestmentcost[€/kW]
trade-off: efficiency vs.
investment (& complexity)
TECHNOLOGY:
drying: air, T & humidity optimised
gasification: indirectly heated dual fluid. bed (1 bar, 850°C)
methanation: once through fluid. bed,
T, p optimised (p = [1 15] bar)
SNG-upgrade: TSA drying (act. alumina)
3-stage membrane: p, cuts optimised
quality: 96% CH4, 50 bar
heat recovery: steam Rankine cycle
T, p & utilisation levels optimised
input: 20 MW wood at 50% humidity (~4t/h dry)
0 20 40 60 80 100 120 140 160 180
800
1000
1200
1400
1600
1800
2000
2200
2400
input capacity [MW]
specificinvestmentcost[€/kW]
scale-up objective: minimisation of production costs
(incl. investment by depreciation)ε ~ 62%
ε ~ 66%
ε ~ 64%
ε ~ 68%
optimal configurations:
increasing efficiency
discontinuities due to
capacity limitations of
equipment (diameter < 4 m)
1
nb. of
gasifiers: 2 3 4 5 ...
61 / 87
Gassner, Martin, and François Maréchal. Energy & Environmental Science 5, no. 2 (2012): 5768 – 5789.
• Thermo-economic Pareto Front
E-technology for identifying solutions
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Some results
Cmparing technologies and processes
Thermo-economic Pareto front
(cost vs e ciency):
LENI Systems
Quelques r´esultats
Comparaison des technologies
Optimisation de toutes les combinaisions technologiques
(coˆut et ´e cacit´e):
gaz. pr´essuris´e `a chau age direct est la meilleure optionThe best solution is the pressurised directly heated gasifier
• Thermo-economic Pareto optimal processes
E-technology : Observing the decision space
Gassner, Martin, and François Maréchal. Energy & Environmental Science 5, no. 2 (2012): 5768 – 5789.
Note : 1.5 years of calculation time ! => parallel computing
Efficiency vs Investment
Synthetic Natural Gas Process
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Graphical representations
– Composite curves
– Sankey	diagrams	
• PDF reports
• Sensitivity analysis
• Pareto curves => data base of solutions
– Decision variables values
– Uncertainty analysis => most probable optimal solutions
E-technology for understanding the results
250
300
350
400
450
500
550
600
0 5000 10000 15000 20000 25000 30000
T(K)
Q(kW)
Cold composite curve
Hot composite curve
64 66 68 70 72 74 76 78 80 82 84 86 88
600
700
800
900
1000
1100
1200
1300
SNG efficiency equivalent εchem [%]
SpecificinvestmentcostcGR[USD/kW]
pressurisation
pressurisation, gas turbine integration,
steam drying
& hot gas cleaning
hot gas cleaning & steam dryingwith heat cogeneration
453 K
513 K
5 %
35 %
1073 K
1173 K
573 K
873 K
1 bar
50 bar
573 K
673 K
573 K
673 K
0
1
40 bar
100 bar
623 K
823 K
323 K
523 K
SNG Output
minimal
maximal
min
max
min
max
min
max
Td,in Φw,out Tg Tg,p
pm Tm,in Tm,out yRankine
ps,p Ts,s Ts,u2
0 20 40 60 80 100 120
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
SNG proccess configuration number
Probabilitytobeintop10[−]
Prod. cost
Res. profitability
BM Break even
4.3. COMPARISON WITH CONVENTIONAL LCA 45
-500 %
-400 %
-300 %
-200 %
-100 %
0 %
100 %
200 %
scale-independent,
conventional LCIA
(average lab/pilot tech.)
without cogeneration
Integrated industrial base case scenario (8 MWth)
with cogeneration
(a) Overall impacts
0
5
10
15
20
25
Remaining processes
Rape methyl ester
NOx emissions
Solid waste
Charcoal
Olivine
Infrastructure
Wood chips production
Electricity cons./prod.
Avoided NG extraction
Avoided CO2 emissions
UBP/MJwood
scale-independent,
conventional LCIA
(average lab/pilot tech.)
harmful
beneficial
harmful
beneficial
harmful
beneficial
without cogeneration
Integrated industrial base case scenario (8 MWth)
with cogeneration
(b) Detailed contribution
Figure 4.3: Comparison of LCIA results obtained by conventional LCA and the proposed
methodology for Ecoscarcity06, single score, with detailed process contributions (Gerber
et al. (2011a))
The differences between the conventional LCA and the base case scenario without and with
a Rankine cycle are mainly due to the improved conversion efficiency obtained by applying
process design method, which has a direct influence on the quantity of SNG produced per
unit of biomass. In the base case scenarios, the efficiency is considerably higher because
the energy integration is optimized in the process design. As a direct consequence, the
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology : Large renewable energy integration
Use B M
Use G M
Photo
synthesis
S
CO2 CH4
DH
TS
EL
SOEC M
SOFC
RNE
Biomethane
Gasification
Storage
Districtheating
Co-electrolysis
Electrolysis
Renewable Electricity
Sun
Biomass
CO2
H2O2
CH4
Heat
Renewable Electricity
Sun
Wind
Grid Electricity
Fuel appl.
O2
H2O
H2O
P MSun
Capture
atm. CO2
Capture
Flue gases
B : Biomethanisation
C : CO2 Capture
G : Gasification
M : methanation
S : CO2 separation
P : Photocatalysis for CO2 reduction
SOFC : Solid Oxide Fuel Cell
SOEC : Solid Oxid electrolysis Cell
ET : Electro thermal storage
CO2 : CO2 Storage
CH4 : Methane Storage
DH : District Heating
CO2
H2
O2
CH4
H2O
Elec
Ren Elec
atm. CO2
CO2
H2O
EPFL Valais-Wallis Demonstrator
Integration of processes in the conversion chain : CO2 valorisation options
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
•Coordinates attributed to locations
– GIS : Data bases
• Buildings
• Resources
– GIS :Infrastructure
• Roads, district heating network,
electricity grid
– GIS Tools : Routing, Layers, Representations
•Link between GIS data and Models
–Link with unit models parameters
–Access to GIS tools in the workflow
E-technology : Data bases and Geographical Information Systems
Location	i,	(xi,	yi,	zi)
Location	1,	(x1,	y1,	z1)
Location	2,	(x2,	y2,	z2)
Geneva
T T
TT -20
0
20
40
60
80
0 50 100 150 200 250 300 350 400
T(C)
Q(kW)
AirWaste Water
Heating Hot water
recovery
Recoverable
Heat requirement
At	a	given	location	:	combination	of	energy	technologies
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology : defining the interactions
Eexp
t,k Eletricity exported to
Egrid
t,k Electricity bought fro
Eaw
t,k Electricity consumed
Eww
t,k Electricity consumed
Eloss
t,k Electricity losses durin
Epump
t Pumping power for th
Etech
t,k,e Electricity produced o
Fm Maintenance factor [-]
Gast Overall gas consumpt
Lmin
e Minimum allowable p
Mbuild
t,k
Mass flow of water fr
building at node k to
Mpipe
t,i,j,p
Mass flow of water flo
j [kg/s]
Mmax
t,p,i,j
Maximum mass flow o
all periods of time [kg
Mtech
t,k
Mass flow from the ne
period t [kW]
MTbuild Mass flow from the ne
Tcons
t,k Temperature at whi
Thot Temperature of the
Tnet Design temperature
v Velocity of the wate
X = 1 if a device exist
Xaw
k = 1 if there is an ai
Xboiler
k = 1 if there is a boi
Xgas
e = 1 if device e need
Xnode
k = 1 if a device e is i
Xtech
k,e = 1 if a device can b
Xww
k = 1 if there is an wa
Y i,j,p = 1 if a connection
Greek letters
Theat Pinch at the heat-exchangers [
Tnet ww Temperature di⇥erence of the
boiler Thermal e⌅ciency of the boile
el
e Electric e⌅ciency of device e [-
Networks superstructure
1 Symbols
Roman letters
An Annuities for a given investment [-]
Ai,j,p Area of the pipe between nodes i an
B Arbitrarily big value
Caw
Investment costs for air/water heat
Cboiler
Annual investment costs for the boi
Cfix
Fix part of the investment costs for
Cgas
Total annual natural gas costs [CHF
cgas
Natural gas costs [CHF/kWh]
Cgrid
Total annual grid costs [CHF/year]
cgrid
Grid costs [CHF/kWh]
Cinv
Investment costs of a given device [C
Cinv
an Annual investment costs of a given
Cpipes
Total annual costs for the piping [C
Cprop
Fix part of the investment costs for
Cref
Investment costs of a device chosen
Q1..T
E1..T
Q1..T
E1..T
Q1..T
E1..T
Q1..T
E1..T
Q1..T
E1..TQ1..T
E1..T
Q1..T
E1..T
Q1..T
E1..T
Cinv
=
ne
e=1
nk
k=1
ae + ae Se,k
Investment
Cgas
=
ne
e=1
nk
k=1
np
t=1
Ht
Qe,k,t
th
e
1 Symbols
Roman letters
An Annuities for a given investment [-]
Ai,j,p Area of the pipe between nodes i and j of network p [m2
]
B Arbitrarily big value
Caw
Investment costs for air/water heat pump(s) [CHF]
Cboiler
Annual investment costs for the boiler(s) [CHF/year]
Cfix
Fix part of the investment costs for a given device [CHF]
Cgas
Total annual natural gas costs [CHF/year]
cgas
Natural gas costs [CHF/kWh]
Cgrid
Total annual grid costs [CHF/year]
cgrid
Grid costs [CHF/kWh]
Cinv
Investment costs of a given device [CHF]
Cinv
an Annual investment costs of a given device [CHF/year]
Cpipes
Total annual costs for the piping [CHF/year]
Cprop
Fix part of the investment costs for a given device [CHF/kW
Cref
Investment costs of a device chosen as reference [CHF]
Cww
Investment costs for water/water heat pump(s) [CHF]
CO2
gas
Total annual CO2 emissions due to the combustion of natura
co gas
CO emissions due to the combustion of natural gas [kg/kW
Roman letters
An Annu
Ai,j,p Area
B Arbi
Caw
Inves
Cboiler
Annu
Cfix
Fix p
Cgas
Tota
cgas
Natu
Cgrid
Tota
cgrid
Grid
Cinv
Inves
Cinv
an Annu
Cpipes
Tota
Cprop
Fix p
Cref
Inves
Cww
Inves
CO2
gas
Tota
co2
gas
CO2
CO2
grid
Tota
co2
grid
CO2
Maintenance
Gas Grid
Electricity
Electricity
Emissions
c Gr
Cinv
In
Cinv
an An
Cpipes
To
Cprop
Fi
Cref
In
Cww
In
CO2
gas
To
co2
gas
CO
CO2
grid
To
co2
grid
CO
COPhp
Co
COPaw
t,k Co
COPww
t,k Co
cp Iso
Disti,j Di
Ht Nu
Econs
t,k El
Eexp
t,e El
Egrid
t,k El
Eaw
t,k El
Eww
t,k El
Eloss
t El
Epump
t Pu
Etech
El
B Arb
Caw
Inve
Cboiler
Ann
Cfix
Fix
Cgas
Tot
cgas
Nat
Cgrid
Tot
cgrid
Grid
Cinv
Inve
Cinv
an Ann
Cpipes
Tot
Cprop
Fix
Cref
Inve
Cww
Inve
CO2
gas
Tot
co2
gas
CO
CO2
grid
Tot
co2
grid
CO
COPhp
Coe
COPaw
t,k Coe
COPww
t,k Coe
cp Isob
Disti,j Dist
H Num
Industry
Power
plant
Waste
treat.
Building plant.
. [5]  Francois Marechal, Celine Weber, and Daniel Favrat. Multi-Objective Design and Optimisation of Urban Energy Systems, pages 39–81. Number ISBN: 978-3-527-31694-6.Wiley, 2008.
Water
Fuel
Water
Fuel
Industrial plant.
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Mid-season typical day demand
E-technology : Integrating renewable sources
Time
ExergyPowerrequirement[kW]
Heat
Electricity
PV production
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Fuel-Cell GT
Domestic
Hot water tanks
Heat pump/HVACElectrical gridNatural gas grid
Buildings
Small industries
E-technology : Smart households
Smart Optimal Predictive Control Management Box
Price
T ambient
Comfort
T/Air
People
Light
T storage
Batteries
PV
Solar panels
Heating/Cooling
tanks
Reserve
Cons. profiles
Big Data grid
Water grid
Meteo
Smart info (WIFI-GPS-GSM)
T storage
Mass
Waste Water Grid
Cogeneration
CO2 grid
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
MILP process integration model @location k
Water: mii,
Tin, hin
return : moo,
Tout, hout
Water: mio,
Tin, hin
return : moi,
Tin, hin
Technologies w, @location k period s and time t(s)
Demand @location k, period s and time t(s)
Storage tank
2
Tst,2
HEX h1
(t)
heat demand
Storage tank
1
Tst,1
...
Tst,...
Storage tank
l
Tst,l
...
Tst,...
Storage tank
nl
Tst,nl
HEX h2
(t) HEX h..
(t) HEX hl
(t) HEX hnl-1
(t)
heat demand heat demand heat demand heat demand
heat excess
HEX c1
(t)
heat excess
HEX c2
(t)
heat excess
HEX c..
(t)
heat excess
HEX cl
(t)
heat excess
HEX cnl-1
(t)
Units for heat integration
HL HL HL HL HL HL
HEX: Heat exchangers
HL: Heat losses
Storage system
S. Fazlollahi, G. Becker and F. Maréchal. Multi-Objectives, Mul.-Period Optimization of district energy systems: II-Daily
thermal storage, in Computers & Chemical Engineering, 2013a
Buildings inertia
Heat exchange by heat
cascade model
Electricity balance
Existence : w in location k
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Energy system = for each VPP (n)
– Investments (expected life time : 20 Years)
• Energy Conversion Units
• Storage
– Operating costs (expected operation time = 25x8760h)
• Management strategy
– Constraints
• Energy services
• Grid capacities
• Grid constraints
Energy system design problem
8u 2 Units; 8n 2 Nodes ) Sizeu,n
8s 2 Storage; 8n 2 Nodes ) Vs,n
8s 2 Storage; 8n 2 Nodes; 8t 2 time ) ˙mu,n(t), Vs,n(t), ˙E(t)
Z T ime
t=1
(
unitsX
u=1
(c+
r (t) ˙mr(u),n(t)) + c+
e (t) ˙E+
(t))dt
8t 2 Time :
NodesX
n=1
˙E(t)  ˙Emax(t)
8n 2 Nodes; 8t 2 Time; 8c 2 Cons. ) ˙Qn,c(t), ˙En,c(t)
NodesX
n=1
UnitsX
u=1
1
⌧y,i
(I(Sizeu,n) + I(Vs,n))
8q 2 quarter(Time) :
NodesX
n=1
Z q+15
t=q
˙En(t) ˙En(t 1) dt  ˙Emax(t)
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology : decision support tool
Predefined data
Project data base
OSMOSE LUA
Saved user data
Energy technologies
Problems
Modules
Default values
Thermodynamic
Sizing
Costing Life Cycle Inventory
EcoInvent
Work flow

Models
Solving methods
in locations
GIS data base
GUI
Results data base
Layer Ontology
Superstructure
Yi,u,l(p(t)) = Fu(Xi,u,l(p(t)), ⇧i,u,l(p(t)))
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Design and Control of thermo-electric energy systems
Single family house : 4 pers 160 m2 : with heat pump
E-technology : Optimal design of solar systems
19.11.2015
Fig 4. Pareto front for HP system configuration
I
II
III
Long term storage : 85%
Long term storage : 55%
SF =
kWP V
kWbuilding
Self sufficiency (SF)
PV production/needs
Self consumption (SC)
PV production used on site
SC
SF
SF and SC as a function of the PV area
Off-site storage
Extra Electricity from PV
Used by the building later
SC =
kWused
kWP V
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Design and Control of thermo-electric energy systems
Single family house : 4 pers 160 m2 : with heat pump
Self sufficiency ?
19.11.2015
Fig 4. Pareto front for HP system configuration
I
II
III
CaseI
Energy system Off-site storage
PV array 88 m2
Battery 4.95 kWh
HW tank 2.43 m3
Heat Pump 3.59 kW
Redox Battery
8.14 MWh
406.9 m3 (20 Wh/l)
4’070’000 € (500 €/kWh)
CaseIII Energy system Off-site storage
PV array 156.9 m2
Battery 8.63 kWh
HW tank 2.39 m3
Heat Pump 3.7 kW
Redox Battery
17.1 MWh
854.6 m3
8’550’000 €
CaseII
Energy system Off-site storage
PV array 109.7 m2
Battery 7 kWh
HW tank 2.46 m3
Heat Pump 3.5 kW
Redox Battery
10.8 MWh
540.2 m3
5’400’000 €
Annual energy balance
Long term storage : 85%
Long term storage : 55%
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Design and Control of thermo-electric energy systems
Comparison – typical operating periods (winter, summer, mid-season)
E-technology : model predictive control
19.11.2015
II
III
IV
Shaded self-consumption
Blue Import [kW]
Green Export [kW]
Red Generation [kW]
Winter Summer Mid-season
Case III
Case II
Case IV
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Design and Control of thermo-electric energy systems
• Self Sufficiency : + 40 %
• Self Consumption : + 68 %
E-technology : Model predictive control
SF + 41 %
SC + 68 %
NetZero
without MPC
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology : technology coordination & market interaction
High electrcity cost during the afternoon
Storage tank = 200 m3
Low cost cost during the afternoon
Storage tank = 200 m3
Heating : 72315 kWh
Electricity : 77897 kWhe
Electricity in : 99596 kWhe
Electricity out : 8710 kWhe
Low price period
Electricity in : 19345 kWhe
Electricity out : 5650 kWhe
Electricity bought : 62894 kWhe
Low price period
Electricity out : 4407 kWhe
Electricity in : 1269 kWhe
Balance : -3138 kWhe
Storage : 22480 kWhe
Engine : 2000 kWe
Heat pump : 2000 kWe
Storage 200 m3
Demand mean heating power = 3000 kW
Storage filling at night
Empty storage tanks before cheap elec price
Fill storage tanks during cheap elec price
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology for operation
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• From design to operation
E-technology : Optimal management box
Optimization
Problem
Resolution
MANAGEMENT
UNIT
MILP PROBLEM DESCRIPTION
(AMPL )
Optimization Problem
data set -up
Predicted
data
Previous
states
.mods .dats
ush*uvlv*ub*ucg*
System System
parameter
values
System Model
Prediction
Actual
State data
OPTIMIZATION (CPLEX )
States database
(Current state & previous states )
(House structure - Matlab )
Data acquisition
and database
Tariff info
Tdhw
Tsh
Text
Tin
Equations &
constraints
Collazos et al., Computers and Chemical Eng. 2009
Grid connexions
Sensors
Operation set-points
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Predictive Control Algorithm : Moving horizon
– hour 1 : set-point control + 24 h Cyclic : strategy
Predictive Controller
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Electricity cost is changing
Response to the market price variation
Same heat
EEX market price
40% heating cost reduction
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
• Predictions
– Ambient conditions
– Presence + comfort
– Prices
– Energy services
• Multi-nodes
– Interactions via sub grids
• Electrical (different type)
• Heat/Cold
• Information
• Integration with main grids
– Electrical grid
– Gas grid
Challenges for smart grids systems
Learning algorithm
Images, Courtesy:EngineerLive and Consumer Energy Report
Producers
Consumers
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Fuel-Cell GT
Domestic
Hot water tanks
Heat pump/HVACElectrical gridNatural gas grid
Buildings
Small industries
E-technology : smart households operation
Smart Optimal Predictive Control Management Box
Price
T ambient
Comfort
T/Air
People
Light
T storage
Batteries
PV
Solar panels
Heating/Cooling
tanks
Reserve
Cons. profiles
Big Data grid
Water grid
Meteo
Smart info (WIFI-GPS-GSM)
T storage
Mass
Waste Water Grid
Cogeneration
CO2 grid
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology : Optimal process control
e optimization strategy presented by Weber et al. ([17]) allows to d
ystem and the storage tanks considering the use of a predictive optimal
In addition, methods like the one proposed by Collazos et al. ([11]) can
the predictive optimal management strategy in a control system.
6
Process
hot water
CIP system
Cooling
Glycol
110 °C
50 °C
2 °C
Engine
Gas
Industrial
process
Refrigeration/
Heat Pump
Electricity
Figure 8: Storage tank system configuration
Smart Optimal Predictive Control Management Box
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology : car power train management
vehicles, both conventional and hybrid, are assessed on this cycle in terms of fuel co
and emissions. The cycle, illustrated in Figure 6.2, is composed of four repetitions
cyle (UDC) and one extra-urban cycle (EUDC). Basic characteristics of the cycle a
Table 6.2.
0 200 400 600 800 1000 1200
0
20
40
60
80
100
120
140
Time [s]
Vehiclespeed[km/h]
Figure 6.2 New European Driving Cycle.
Table 6.2 NEDC characteristics.
Distance [m] Duration [s] Average speed [km/h] Rep
UDC 1’017 195 18.54
EUDC 6’956 400 62.22
Total cycle 11’023 1’180 32.26
6.3 Simulation results
The engine power and fuel consumption profiles are given in Figure 6.3. During d
phases fuel injection is cut o↵, as is the case for modern engines. Figure 6.4a giv
consumption points relative to the engine consumption point. The NEDC does clear
much di culty for the 2.2 liter engine in terms of load as the consumption points a
in the lower left quadrant. However this zone is not near the region of higher e cie
Table 6.3 compares the simulated emissions result with that of the real vehicl
error of less than 2%, the thermal powertrain model is deemed su ciently precise.
52
Collaboration with PSA
Driving cycle
5 PNEUMATIC HYBRID
Driving cycle
t
V
h
CVT control
Strategy estimator
mode = f(P, T, T0
s, !s)
Vehicle estimator
m ˙V =
P
F
Optimal ratio
2 ( min, max)
min( ˙mfuel)||min( ˙mair)||max( ˙mair)
V ˙V
mode
!w
Tw
Vehicle
m ˙V =
P
F
Vdelay ˙Vdelay
CVT
!s
!w
=
Ps = f(Pw, ⌘)
!w Tw
Energy converter
Alternator
T0
s = Ts + TAT !s > 0
Strategy
mode = f(P, T, T0
s, !s)
Combustion
˙mfuel = f(!s, T0
s)
Pneumatic motor
˙mair = f(P, T, T0
s, !s)
˙hair = f(P, T, T0
s, !s)
Pneumatic pump
˙mair = f(P, T0
s, !s)
˙hair = f(P, T0
s, !s)
Mode filter
!s Ts
!s T0
s
!s T0
s
!s T0
s
!s T0
s
˙hair,pm ˙mair,pm
˙hair,pump
˙mair,pump
˙mfuel
mode
Fuel tank
fEmissions = f(mfuel) [g CO2/km]
˙mfuel
Air tank
Energy balance
Heat transfer model
˙mair ˙hair
Ptank
Ttank
Ptank
Ttank
Figure 5.9 Pneumatic hybrid powertrain model flowchart.
4 THERMAL ELECTRIC HYBRID
DT
C1
G
PSD
C2
ICE
FT
M
⇠PE
BT
SC
Figure 4.3 Parallel thermal electric hybrid powertrain: BT: Battery pack; C1: Primary clutch; C2:
Secondary clutch; D: Di↵erential; FT: Fuel tank; G: Alternator; ICE: Internal combustion engine;
M: Electric motor; PE: Power electronics; PSD: Power split device; SC: Supercapacitor pack; T:
Transmission.
DT
C1
G
PSD
C2
ICE
FT
M
⇠PE
BT
SC
(a) Thermal traction
DT
C1
G
PSD
C2
ICE
FT
M
⇠PE
BT
SC
(b) Electric traction
DT
C1
G
PSD
C2
ICE
FT
M
⇠PE
BT
SC
(c) Hybrid traction
DT
C1
G
PSD
C2
ICE
FT
M
⇠PE
BT
SC
(d) Regenerative braking
Figure 4.4 Parallel hybrid powertrain operating modes.
• ICE -> Drive
• Fuel cell
• Batteries
• El Motor
• Pneumatic storage
• Transmission line
• HVAC
• Energy conversion
=> Size & Weight & Cost
Operation strategy
13 UTILITY INTEGRATION
−25 −20 −15 −10 −5 0 5
250
300
350
400
450
500
550
600
Heat Load [kW]
Temperature[K]
Others
utilities
(a) Operating point: 2000 RPM and 2.2 bars.
−25 −20 −15 −10 −5 0 5
−0.1
0
0.1
0.2
0.3
0.4
0.5
0.6
Heat Load [kW]
CarnotFactor1−Ta/T[−]
Others
utilities
(b) Operating point: 2000 RPM and 2.2 bars.
Figure 13.2 Organic Rankine cycle integration. Text = 0 C
Waste Heat Recovery
* ORC integration
Component set
179
i objective optimization results for hybrid
tric vehicles with different usages
w European Driving Cycle (NEDC)
of a two objectives optimization converged on a Pareto Frontier optimal curve
representing the trade-off between the energy consumption and the cost of the
rmalized driving cycle.
areto curve energy consumption to cost (color bar in thousands of Euros) –
body mass of around 1500 kg is characterizing the D–class vehicles. These
sually used for family transportation or business trips on long distances. The D-
are well equipped and the technology is considered as additional value for the
powertrain technology for low CO2 emissions is an important requirement for
of these vehicles. The official technical characteristics are referenced on the
car makers. The Pareto curve for the NEDC (Figure 8-6) defines a wide range
mproved powertrain efficiencies (25- 45.2%) and fuel emissions (30 to 140 g
contrast, a thermal powertrain D-class vehicle of 1660 kg of mass, with 2.2
ngine yields 17 % of powertrain efficiency and 151 g CO2 / km [147]. To
high powertrain efficiency in the Pareto curves for all usages, the electric half
rain is increased and more electric energy stored in the battery is needed.
ttery capacity increases from 5 to 50 kWh (Figure 8-7 d). This considerably
vehicle mass (Figure 8-7 a). To follow the dynamic requirement on the cycle,
otor power also increases from 20 to 150 kW. The emitted tank-to-wheel CO2
ich are proportional to the diesel consumption, are related to the hybridization
d through the electric motor and the thermal motor size.
HEV P-HEV REX
Pneumatic hybrid powertrain
dation of the thermal powertrain underlying the pneumatic hybrid.
eugeot 308 (Figure 7.1) with a 1.2 liter gasoline engine on the New
Figure 7.1 Peugeot 308.
teristics
parameters are given in Table 7.1.
ble 7.1 Peugeot 308 model characteristics.
ominal mass [kg] 1075
Wheel diameter [m] 0.406
olling friction coe cient cr [-] 0.015
earing friction coe cient µ [-] 0.002
erodynamic coe cient Scx = Ca · A [m2] 0.65
umber of gears [-] 5
ciency [-] 0.94
nal drive1 [-] 4.05
atio 1 [-] 3.02
atio 2 [-] 1.6
atio 3 [-] 1.13
atio 4 [-] 0.86
atio 5 [-] 0.68
isplacement [l] 1.2
umber of cylinders [-] 3
ated power [kW] 60
aximum speed [RPM] 6000
aximum torque [Nm] 120
le speed [RPM] 950
le fuel consumption [l/h] 0.33
eceleration Fuel Cut-O↵ yes
ype Gasoline
ensity [kg/l] 0.745
ower heating value [MJ/kg] 42.7
55
Costs/emissions/efficiency
REX
Elv
Hyb.
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology for education
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technology for education : www.energyscope.ch
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
E-technologies : Enabling the energy transition
Smart metering
• Electricity consumptions
• Heating/cooling
• Renewable energy
Smart command
• WIFI set points
• Tracking
• Distance management
Smart Control
• Adaptative/predictive
• Optimal
• Fitted
• Renewable energy integration
• Demand side Management
Price signals
Predictions
Power/Energy reserve
Smartoptimalcontrolandmanagementbox
Equipment
• Heat pump
• Cogeneration
• PV
• Batteries
• Storage tanks
• Thermal solar
• HVAC
• Refrigeration
• Biofuels
• Distribution
• …
End-Users
• Power plants
• Industry
• Buildings
• District systems
• Storage
Building stocks/micro grids
Retrofit
Refurbishment
Sizing
Energy conversion
Services
Buildings
Building complexes
Small and medium industries
Districts
Renewable energy
Smart engineers Smart Systems
Efficiency
System design
©Francois Marechal -IPESE-IGM-STI-EPFL 2014
IPESEIndustrial Process and
Energy Systems Engineering
Thank you for your attention
Prof François Marechal
http://ipese.epfl.ch
EPFL Valais-Wallis

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14 epfl-valais

  • 1. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-transition : the role of the E-technology for the Energy transition Prof François Marechal Industrial Process and Energy Systems Engineering EPFL VALAIS-WALLIS
  • 2. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • E-technology for engineering – E-technology for modelling – E-technology for data structuring – E-technology for decision support – E-technology for understanding • E-technology for operating • E-technology for teaching E-techonology for the energy transition
  • 3. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Socio - ecologic - economic environment The energy system Conversion systems Waste Emissions Raw materials Resources Price Availability t t Products & Energy services products products Demand Price t t
  • 4. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Socio - ecologic - economic environment The energy transition Conversion systems Raw materials Resources Price Availability t t Waste Emissions Products & Energy services products products Demand Price t t
  • 5. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • For a given city Energy services for the energy transition Energy services ‣Technologies ? ‣Min. Costs and emissions ‣ Heat using existing district heating network (seasonal variation in T and load): 3357 kWhth/yr/cap Waste to be treated (existing facilities for MSW and WWTP): Resources ‣ Electricity (seasonal variation): 8689 kWhe/yr/cap ‣ Mobility: 11392 pkm/yr/cap ‣ MSW: 1375 kg/yr/cap ‣ Wastewater: 300 m3/yr/cap ‣ Biowaste: 87.5 kg/yr/cap ‣ Woody biomass: 18’900 MWhth/yr ‣ Sun (seasonal variation in T and load): 10‘328 MWhth/yr ‣ Hydro (existing dams): 187‘850 MWhe/yr ‣ Geothermal: 9496 MWhth/yr ? ? ? ? ? ? ? 40’000 inhabitants city in Switzerland (1000m alt.)
  • 6. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Characterise and localise the technologies to be used to supply the energy services and the products needed over the lifetime of the system’s element at the time they are needed with the resources that are available – Decisions to be taken • Technology : choice, size and location • The operating strategy • The services that are provided • The resources that are used – Criteria • Minimum cost = OPEX + APEX • Maximum profit = NPV (i,lifetime,cost) • Minimum environmental impact = LCIA • Max renewable energy integration – Constraints • Mass & Energy Balances • Context specs • Bounds Engineering the energy transition Yu,l, Su,l fu,l,t(p) 8p, u, l fu!s,l,t(p) 8p, u, l, s fr!u,l,t(p) 8p, u, l, r
  • 7. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology for engineering
  • 8. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering The energy systems engineering methodology Solutions Energy services Resources Context & Constraints Superstructure System Boundaries System performances indicators •Economic •Thermodynamic • Life cycle environmental impact Results analysis •Exergy analysis •Composite curves •Sensitivity analysis •Multi-criteria Technology options Models 250 300 350 400 450 500 550 600 0 5000 10000 15000 20000 25000 30000 T(K) Q(kW) Cold composite curve Hot composite curve Heat & 
 Mass integration Decision variables Solving method Thermo-economic Pareto Multi-objective Optimization Out=F(In,P)
  • 9. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Multi-scale problem 9 9 Common element is the energy planning • Energy consumption profile determination • Energy performance evaluation • Energy baseline generation • Identification and evaluation of improvement options • Implementation and monitoring Step 1 Step 2 stematic approach • Methodologies • Tools Step 3 Details Scale Technologies Processes Industrial Clusters Districts Regions E-technology for decision support * Modelling the interactions * Identifying the synergies * Implementing the best interactions
 => Network or Grid Materials Engineering : from materials development to system integration
  • 10. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Model of the interconnectivity (mass, heat, energy) • Model of the emissions (Equipment, Emissions) • Model of the cost (size => cost, maintenance) E-technology for modelling - Equipment sizing model - Cost estimation Heat transfer requirement Heat transfer Thermo-chemical conversion Model Material streams Product streams Electricity Heat transfer requirement Water streams Water streams Waste streams Waste streams Electricity Unit parameters Decision Variables Life cycle emissions Life cycle of equipment - Production - Dismantling Maintenance Investment cost LCA models LCA models
  • 11. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology for integration Unit documentation Description Purpose Limitation Authors Unit model report Summary of results Important data Errors Validity Unit execution handler Input data Calculation engines Existing flowsheeting software Mimetic models Output data Integration/interconnectivity Costing LCA => Ecoinvent LCI Model ontologyModel encapsulation Common interface of a module for system integration Flowsheeting tools •BELSIM-VALI •gPROMS •ASPEN plus •HYSYS •Matlab •Simulink •(CITYSIM) •MODELICA •Others possible •CAPE-OPEN ? •PROSIM Unit connectivity Layers connections Layer ontology Data base Model Data base Knowledge Data base
  • 12. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering A variable is the smallest data structure handled by OSMOSE. A variable is defined by 1 Name or tagname that litteraly identifies the variable 2 ID that is tagging the variable 3 Parent indicates the module to which the variable belongs 4 Value that defines one instance of the variable => Matrix A priori value of the variable will exist for any time in the time sequence, for any period and for any scenario in which the system is calculated. 5 MinimumValue and a MaximumValue that defines the bounds for the value of the variables 6 DistributionType and DistributionParameters that defines the uncertainty of the value 7 DefaultValue that defines the value of the variable when it is created. this is also the recommended order of magnitude of the value recommended for the calculations 8 PhysicalUnit that defines the physical unit of the value of the variable 9 DefaultPhysicalUnits that defines the physical unit with which the calculation have to be made, It means that a preprocessing phase will have to convert the value from the PhysicalUnits to the DefaultPhysicalUnits as well as a post-processing phase that is going to convert from the DefaultPhysicalUnits to the PhysicalUnits . 10 Status that identifies if the variable has a fixed value or a value that will be calculated. The status should identify as well if the value is calculated for each time or if it is constant or if it requires recalculation for each time. Status is equivalent to ISVIT in OSMOSE. i x : value is unique for the scenario (i.e. 1 value/scenario) ii x0 : value is period dependent (i.e. 1 value/period and / period)The value may calculated during preprocessing phase using the model (i.e. constant that is period dependent). iii x00 : the value is time dependent (i.e. 1 value/time and period and scenario).
 where x =
 1 : for constant to be fixed by the user or the optimizer 2 : for constant fixed by the user or the optimizer otherwise use the default value -1 : for values calculated by the model 11 Dependence Matrix a dependence matrix that identifies the dependence of the value with respect to the other values of the problem is stored. Each of the dependence includes the mention if the dependence is linear, in which case the value of the dependence is stored in the field as a couple (ID,numerical value), or it can be stored as a reference to a non linear dependence that could be a surrogate model or the access to the model that calculates the dependence. Ontology of a value : E-technology for knowledge structuring ˙mu,l(t), Yi,u,l(t), Xi,u,l(t), ⇧i,u,l(t), KPIk, ˙m⇤ u,l, Y ⇤ i,u,l, X⇤ i,u,l, ⇧⇤ i,u,l
  • 13. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology : Models & knowledge data base
  • 14. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering LENI Systems Integrating heat recovery technologies in the superstructure Process design WOOD Natural Gas (SNG) CO2 (pure)
  • 15. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Explicit – In flowsheeting software • Automatic – Based on the connectivity description – Restricted matches – Routing • Implicit – Heat cascades • Combined – Mass and Energy Modeling the systems interactions " p ! le niveau de pression total du flux délivré P p . En contrepartie, chaque puits est défini par : ! la pureté requise du flux d'entrée Xc ! les limites de composition en impuretés du mélange admis xc , j max ! un besoin de débit d'hydrogène "mc ! la pression totale requise du mélange à l'entrée Pc . Le nombre des puits et sources, regroupé au sein d'une même unité, est égal au nombre de niv de pureté des flux d'hydrogène admis, respectivement rejetés. Dans un premier temps, on peut chaque unité possède au maximum 1 consommateur et 2 producteurs. Un nombre plus élevé d éléments par unité correspond à un affinement du modèle, et entraîne une augmentation de la connexions au sein de la superstructure On a vu que les unités regroupent, dans une même structure, des puits et des sources qu'on a consommateurs et producteurs. Elles sont définies par : ! l'identité des puits et sources qui la compose, ! leurs coordonnées (X,Y) géo-référencées, ! un identifiant, qui permet de les regrouper en sous-systèmes pour l'analyse dans les diagram Pincement (cf. Chapitre "Représentation graphiques"). Figure 7.1 : Schéma de la superstructure complexe 250 300 350 400 450 500 550 600 0 5000 10000 15000 20000 25000 30000 T(K) Q(kW) Cold composite curve Hot composite curve
  • 16. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology for decision support Flowsheeting tools •BELSIM-VALI •gPROMS •ASPEN plus •HYSYS •Matlab •Simulink •(CITYSIM) •MODELICA •Others possible •CAPE-OPEN ? •PROSIM •UNISIM ? Energy technology data base •Data/models interfaces •Simulation •Process integration interface •Costing/LCIA performances •Reporting/documentation •Certified dev procedure Modeling tools integration MILP/MINLP models Heat/mass integration Sub systems analysis Superstructure HEN synthesis models Optimal control models MILP/ AMPL or GLPK Multi-period problems Sizing/costing data base LCIA database (ECOINVENT) Process integration Grid computing Multi-objective optimisation Evolutionary - Hybrid Problem decomposition Uncertainty Decision support GIS data base Industrial ecology Urban systems GUI : Spreadsheets, Matlab Data Structuring Technology models data base Energy conversion Sharing knowledge
  • 17. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering LENI Systems Thermo-economic optimisation Trade-o s: e⇥ciency and scale vs. investment E⇥ciency vs. investment and optimal scale-up: 62 63 64 65 66 67 68 900 1000 1100 1200 1300 1400 1500 1600 energy efficiency [%] specificinvestmentcost[€/kW] trade-off: efficiency vs. investment (& complexity) TECHNOLOGY: drying: air, T & humidity optimised gasification: indirectly heated dual fluid. bed (1 bar, 850°C) methanation: once through fluid. bed, T, p optimised (p = [1 15] bar) SNG-upgrade: TSA drying (act. alumina) 3-stage membrane: p, cuts optimised quality: 96% CH4, 50 bar heat recovery: steam Rankine cycle T, p & utilisation levels optimised input: 20 MW wood at 50% humidity (~4t/h dry) 0 20 40 60 80 100 120 140 160 180 800 1000 1200 1400 1600 1800 2000 2200 2400 input capacity [MW] specificinvestmentcost[€/kW] scale-up objective: minimisation of production costs (incl. investment by depreciation)ε ~ 62% ε ~ 66% ε ~ 64% ε ~ 68% optimal configurations: increasing efficiency discontinuities due to capacity limitations of equipment (diameter < 4 m) 1 nb. of gasifiers: 2 3 4 5 ... 61 / 87 Gassner, Martin, and François Maréchal. Energy & Environmental Science 5, no. 2 (2012): 5768 – 5789. • Thermo-economic Pareto Front E-technology for identifying solutions
  • 18. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Some results Cmparing technologies and processes Thermo-economic Pareto front (cost vs e ciency): LENI Systems Quelques r´esultats Comparaison des technologies Optimisation de toutes les combinaisions technologiques (coˆut et ´e cacit´e): gaz. pr´essuris´e `a chau age direct est la meilleure optionThe best solution is the pressurised directly heated gasifier • Thermo-economic Pareto optimal processes E-technology : Observing the decision space Gassner, Martin, and François Maréchal. Energy & Environmental Science 5, no. 2 (2012): 5768 – 5789. Note : 1.5 years of calculation time ! => parallel computing Efficiency vs Investment Synthetic Natural Gas Process
  • 19. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Graphical representations – Composite curves – Sankey diagrams • PDF reports • Sensitivity analysis • Pareto curves => data base of solutions – Decision variables values – Uncertainty analysis => most probable optimal solutions E-technology for understanding the results 250 300 350 400 450 500 550 600 0 5000 10000 15000 20000 25000 30000 T(K) Q(kW) Cold composite curve Hot composite curve 64 66 68 70 72 74 76 78 80 82 84 86 88 600 700 800 900 1000 1100 1200 1300 SNG efficiency equivalent εchem [%] SpecificinvestmentcostcGR[USD/kW] pressurisation pressurisation, gas turbine integration, steam drying & hot gas cleaning hot gas cleaning & steam dryingwith heat cogeneration 453 K 513 K 5 % 35 % 1073 K 1173 K 573 K 873 K 1 bar 50 bar 573 K 673 K 573 K 673 K 0 1 40 bar 100 bar 623 K 823 K 323 K 523 K SNG Output minimal maximal min max min max min max Td,in Φw,out Tg Tg,p pm Tm,in Tm,out yRankine ps,p Ts,s Ts,u2 0 20 40 60 80 100 120 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1 SNG proccess configuration number Probabilitytobeintop10[−] Prod. cost Res. profitability BM Break even 4.3. COMPARISON WITH CONVENTIONAL LCA 45 -500 % -400 % -300 % -200 % -100 % 0 % 100 % 200 % scale-independent, conventional LCIA (average lab/pilot tech.) without cogeneration Integrated industrial base case scenario (8 MWth) with cogeneration (a) Overall impacts 0 5 10 15 20 25 Remaining processes Rape methyl ester NOx emissions Solid waste Charcoal Olivine Infrastructure Wood chips production Electricity cons./prod. Avoided NG extraction Avoided CO2 emissions UBP/MJwood scale-independent, conventional LCIA (average lab/pilot tech.) harmful beneficial harmful beneficial harmful beneficial without cogeneration Integrated industrial base case scenario (8 MWth) with cogeneration (b) Detailed contribution Figure 4.3: Comparison of LCIA results obtained by conventional LCA and the proposed methodology for Ecoscarcity06, single score, with detailed process contributions (Gerber et al. (2011a)) The differences between the conventional LCA and the base case scenario without and with a Rankine cycle are mainly due to the improved conversion efficiency obtained by applying process design method, which has a direct influence on the quantity of SNG produced per unit of biomass. In the base case scenarios, the efficiency is considerably higher because the energy integration is optimized in the process design. As a direct consequence, the
  • 20. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology : Large renewable energy integration Use B M Use G M Photo synthesis S CO2 CH4 DH TS EL SOEC M SOFC RNE Biomethane Gasification Storage Districtheating Co-electrolysis Electrolysis Renewable Electricity Sun Biomass CO2 H2O2 CH4 Heat Renewable Electricity Sun Wind Grid Electricity Fuel appl. O2 H2O H2O P MSun Capture atm. CO2 Capture Flue gases B : Biomethanisation C : CO2 Capture G : Gasification M : methanation S : CO2 separation P : Photocatalysis for CO2 reduction SOFC : Solid Oxide Fuel Cell SOEC : Solid Oxid electrolysis Cell ET : Electro thermal storage CO2 : CO2 Storage CH4 : Methane Storage DH : District Heating CO2 H2 O2 CH4 H2O Elec Ren Elec atm. CO2 CO2 H2O EPFL Valais-Wallis Demonstrator Integration of processes in the conversion chain : CO2 valorisation options
  • 21. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering •Coordinates attributed to locations – GIS : Data bases • Buildings • Resources – GIS :Infrastructure • Roads, district heating network, electricity grid – GIS Tools : Routing, Layers, Representations •Link between GIS data and Models –Link with unit models parameters –Access to GIS tools in the workflow E-technology : Data bases and Geographical Information Systems Location i, (xi, yi, zi) Location 1, (x1, y1, z1) Location 2, (x2, y2, z2) Geneva T T TT -20 0 20 40 60 80 0 50 100 150 200 250 300 350 400 T(C) Q(kW) AirWaste Water Heating Hot water recovery Recoverable Heat requirement At a given location : combination of energy technologies
  • 22. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology : defining the interactions Eexp t,k Eletricity exported to Egrid t,k Electricity bought fro Eaw t,k Electricity consumed Eww t,k Electricity consumed Eloss t,k Electricity losses durin Epump t Pumping power for th Etech t,k,e Electricity produced o Fm Maintenance factor [-] Gast Overall gas consumpt Lmin e Minimum allowable p Mbuild t,k Mass flow of water fr building at node k to Mpipe t,i,j,p Mass flow of water flo j [kg/s] Mmax t,p,i,j Maximum mass flow o all periods of time [kg Mtech t,k Mass flow from the ne period t [kW] MTbuild Mass flow from the ne Tcons t,k Temperature at whi Thot Temperature of the Tnet Design temperature v Velocity of the wate X = 1 if a device exist Xaw k = 1 if there is an ai Xboiler k = 1 if there is a boi Xgas e = 1 if device e need Xnode k = 1 if a device e is i Xtech k,e = 1 if a device can b Xww k = 1 if there is an wa Y i,j,p = 1 if a connection Greek letters Theat Pinch at the heat-exchangers [ Tnet ww Temperature di⇥erence of the boiler Thermal e⌅ciency of the boile el e Electric e⌅ciency of device e [- Networks superstructure 1 Symbols Roman letters An Annuities for a given investment [-] Ai,j,p Area of the pipe between nodes i an B Arbitrarily big value Caw Investment costs for air/water heat Cboiler Annual investment costs for the boi Cfix Fix part of the investment costs for Cgas Total annual natural gas costs [CHF cgas Natural gas costs [CHF/kWh] Cgrid Total annual grid costs [CHF/year] cgrid Grid costs [CHF/kWh] Cinv Investment costs of a given device [C Cinv an Annual investment costs of a given Cpipes Total annual costs for the piping [C Cprop Fix part of the investment costs for Cref Investment costs of a device chosen Q1..T E1..T Q1..T E1..T Q1..T E1..T Q1..T E1..T Q1..T E1..TQ1..T E1..T Q1..T E1..T Q1..T E1..T Cinv = ne e=1 nk k=1 ae + ae Se,k Investment Cgas = ne e=1 nk k=1 np t=1 Ht Qe,k,t th e 1 Symbols Roman letters An Annuities for a given investment [-] Ai,j,p Area of the pipe between nodes i and j of network p [m2 ] B Arbitrarily big value Caw Investment costs for air/water heat pump(s) [CHF] Cboiler Annual investment costs for the boiler(s) [CHF/year] Cfix Fix part of the investment costs for a given device [CHF] Cgas Total annual natural gas costs [CHF/year] cgas Natural gas costs [CHF/kWh] Cgrid Total annual grid costs [CHF/year] cgrid Grid costs [CHF/kWh] Cinv Investment costs of a given device [CHF] Cinv an Annual investment costs of a given device [CHF/year] Cpipes Total annual costs for the piping [CHF/year] Cprop Fix part of the investment costs for a given device [CHF/kW Cref Investment costs of a device chosen as reference [CHF] Cww Investment costs for water/water heat pump(s) [CHF] CO2 gas Total annual CO2 emissions due to the combustion of natura co gas CO emissions due to the combustion of natural gas [kg/kW Roman letters An Annu Ai,j,p Area B Arbi Caw Inves Cboiler Annu Cfix Fix p Cgas Tota cgas Natu Cgrid Tota cgrid Grid Cinv Inves Cinv an Annu Cpipes Tota Cprop Fix p Cref Inves Cww Inves CO2 gas Tota co2 gas CO2 CO2 grid Tota co2 grid CO2 Maintenance Gas Grid Electricity Electricity Emissions c Gr Cinv In Cinv an An Cpipes To Cprop Fi Cref In Cww In CO2 gas To co2 gas CO CO2 grid To co2 grid CO COPhp Co COPaw t,k Co COPww t,k Co cp Iso Disti,j Di Ht Nu Econs t,k El Eexp t,e El Egrid t,k El Eaw t,k El Eww t,k El Eloss t El Epump t Pu Etech El B Arb Caw Inve Cboiler Ann Cfix Fix Cgas Tot cgas Nat Cgrid Tot cgrid Grid Cinv Inve Cinv an Ann Cpipes Tot Cprop Fix Cref Inve Cww Inve CO2 gas Tot co2 gas CO CO2 grid Tot co2 grid CO COPhp Coe COPaw t,k Coe COPww t,k Coe cp Isob Disti,j Dist H Num Industry Power plant Waste treat. Building plant. . [5]  Francois Marechal, Celine Weber, and Daniel Favrat. Multi-Objective Design and Optimisation of Urban Energy Systems, pages 39–81. Number ISBN: 978-3-527-31694-6.Wiley, 2008. Water Fuel Water Fuel Industrial plant.
  • 23. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Mid-season typical day demand E-technology : Integrating renewable sources Time ExergyPowerrequirement[kW] Heat Electricity PV production
  • 24. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Fuel-Cell GT Domestic Hot water tanks Heat pump/HVACElectrical gridNatural gas grid Buildings Small industries E-technology : Smart households Smart Optimal Predictive Control Management Box Price T ambient Comfort T/Air People Light T storage Batteries PV Solar panels Heating/Cooling tanks Reserve Cons. profiles Big Data grid Water grid Meteo Smart info (WIFI-GPS-GSM) T storage Mass Waste Water Grid Cogeneration CO2 grid
  • 25. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering MILP process integration model @location k Water: mii, Tin, hin return : moo, Tout, hout Water: mio, Tin, hin return : moi, Tin, hin Technologies w, @location k period s and time t(s) Demand @location k, period s and time t(s) Storage tank 2 Tst,2 HEX h1 (t) heat demand Storage tank 1 Tst,1 ... Tst,... Storage tank l Tst,l ... Tst,... Storage tank nl Tst,nl HEX h2 (t) HEX h.. (t) HEX hl (t) HEX hnl-1 (t) heat demand heat demand heat demand heat demand heat excess HEX c1 (t) heat excess HEX c2 (t) heat excess HEX c.. (t) heat excess HEX cl (t) heat excess HEX cnl-1 (t) Units for heat integration HL HL HL HL HL HL HEX: Heat exchangers HL: Heat losses Storage system S. Fazlollahi, G. Becker and F. Maréchal. Multi-Objectives, Mul.-Period Optimization of district energy systems: II-Daily thermal storage, in Computers & Chemical Engineering, 2013a Buildings inertia Heat exchange by heat cascade model Electricity balance Existence : w in location k
  • 26. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Energy system = for each VPP (n) – Investments (expected life time : 20 Years) • Energy Conversion Units • Storage – Operating costs (expected operation time = 25x8760h) • Management strategy – Constraints • Energy services • Grid capacities • Grid constraints Energy system design problem 8u 2 Units; 8n 2 Nodes ) Sizeu,n 8s 2 Storage; 8n 2 Nodes ) Vs,n 8s 2 Storage; 8n 2 Nodes; 8t 2 time ) ˙mu,n(t), Vs,n(t), ˙E(t) Z T ime t=1 ( unitsX u=1 (c+ r (t) ˙mr(u),n(t)) + c+ e (t) ˙E+ (t))dt 8t 2 Time : NodesX n=1 ˙E(t)  ˙Emax(t) 8n 2 Nodes; 8t 2 Time; 8c 2 Cons. ) ˙Qn,c(t), ˙En,c(t) NodesX n=1 UnitsX u=1 1 ⌧y,i (I(Sizeu,n) + I(Vs,n)) 8q 2 quarter(Time) : NodesX n=1 Z q+15 t=q ˙En(t) ˙En(t 1) dt  ˙Emax(t)
  • 27. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology : decision support tool Predefined data Project data base OSMOSE LUA Saved user data Energy technologies Problems Modules Default values Thermodynamic Sizing Costing Life Cycle Inventory EcoInvent Work flow
 Models Solving methods in locations GIS data base GUI Results data base Layer Ontology Superstructure Yi,u,l(p(t)) = Fu(Xi,u,l(p(t)), ⇧i,u,l(p(t)))
  • 28. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Design and Control of thermo-electric energy systems Single family house : 4 pers 160 m2 : with heat pump E-technology : Optimal design of solar systems 19.11.2015 Fig 4. Pareto front for HP system configuration I II III Long term storage : 85% Long term storage : 55% SF = kWP V kWbuilding Self sufficiency (SF) PV production/needs Self consumption (SC) PV production used on site SC SF SF and SC as a function of the PV area Off-site storage Extra Electricity from PV Used by the building later SC = kWused kWP V
  • 29. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Design and Control of thermo-electric energy systems Single family house : 4 pers 160 m2 : with heat pump Self sufficiency ? 19.11.2015 Fig 4. Pareto front for HP system configuration I II III CaseI Energy system Off-site storage PV array 88 m2 Battery 4.95 kWh HW tank 2.43 m3 Heat Pump 3.59 kW Redox Battery 8.14 MWh 406.9 m3 (20 Wh/l) 4’070’000 € (500 €/kWh) CaseIII Energy system Off-site storage PV array 156.9 m2 Battery 8.63 kWh HW tank 2.39 m3 Heat Pump 3.7 kW Redox Battery 17.1 MWh 854.6 m3 8’550’000 € CaseII Energy system Off-site storage PV array 109.7 m2 Battery 7 kWh HW tank 2.46 m3 Heat Pump 3.5 kW Redox Battery 10.8 MWh 540.2 m3 5’400’000 € Annual energy balance Long term storage : 85% Long term storage : 55%
  • 30. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Design and Control of thermo-electric energy systems Comparison – typical operating periods (winter, summer, mid-season) E-technology : model predictive control 19.11.2015 II III IV Shaded self-consumption Blue Import [kW] Green Export [kW] Red Generation [kW] Winter Summer Mid-season Case III Case II Case IV
  • 31. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Design and Control of thermo-electric energy systems • Self Sufficiency : + 40 % • Self Consumption : + 68 % E-technology : Model predictive control SF + 41 % SC + 68 % NetZero without MPC
  • 32. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology : technology coordination & market interaction High electrcity cost during the afternoon Storage tank = 200 m3 Low cost cost during the afternoon Storage tank = 200 m3 Heating : 72315 kWh Electricity : 77897 kWhe Electricity in : 99596 kWhe Electricity out : 8710 kWhe Low price period Electricity in : 19345 kWhe Electricity out : 5650 kWhe Electricity bought : 62894 kWhe Low price period Electricity out : 4407 kWhe Electricity in : 1269 kWhe Balance : -3138 kWhe Storage : 22480 kWhe Engine : 2000 kWe Heat pump : 2000 kWe Storage 200 m3 Demand mean heating power = 3000 kW Storage filling at night Empty storage tanks before cheap elec price Fill storage tanks during cheap elec price
  • 33. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology for operation
  • 34. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • From design to operation E-technology : Optimal management box Optimization Problem Resolution MANAGEMENT UNIT MILP PROBLEM DESCRIPTION (AMPL ) Optimization Problem data set -up Predicted data Previous states .mods .dats ush*uvlv*ub*ucg* System System parameter values System Model Prediction Actual State data OPTIMIZATION (CPLEX ) States database (Current state & previous states ) (House structure - Matlab ) Data acquisition and database Tariff info Tdhw Tsh Text Tin Equations & constraints Collazos et al., Computers and Chemical Eng. 2009 Grid connexions Sensors Operation set-points
  • 35. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Predictive Control Algorithm : Moving horizon – hour 1 : set-point control + 24 h Cyclic : strategy Predictive Controller
  • 36. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Electricity cost is changing Response to the market price variation Same heat EEX market price 40% heating cost reduction
  • 37. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering • Predictions – Ambient conditions – Presence + comfort – Prices – Energy services • Multi-nodes – Interactions via sub grids • Electrical (different type) • Heat/Cold • Information • Integration with main grids – Electrical grid – Gas grid Challenges for smart grids systems Learning algorithm Images, Courtesy:EngineerLive and Consumer Energy Report Producers Consumers
  • 38. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Fuel-Cell GT Domestic Hot water tanks Heat pump/HVACElectrical gridNatural gas grid Buildings Small industries E-technology : smart households operation Smart Optimal Predictive Control Management Box Price T ambient Comfort T/Air People Light T storage Batteries PV Solar panels Heating/Cooling tanks Reserve Cons. profiles Big Data grid Water grid Meteo Smart info (WIFI-GPS-GSM) T storage Mass Waste Water Grid Cogeneration CO2 grid
  • 39. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology : Optimal process control e optimization strategy presented by Weber et al. ([17]) allows to d ystem and the storage tanks considering the use of a predictive optimal In addition, methods like the one proposed by Collazos et al. ([11]) can the predictive optimal management strategy in a control system. 6 Process hot water CIP system Cooling Glycol 110 °C 50 °C 2 °C Engine Gas Industrial process Refrigeration/ Heat Pump Electricity Figure 8: Storage tank system configuration Smart Optimal Predictive Control Management Box
  • 40. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology : car power train management vehicles, both conventional and hybrid, are assessed on this cycle in terms of fuel co and emissions. The cycle, illustrated in Figure 6.2, is composed of four repetitions cyle (UDC) and one extra-urban cycle (EUDC). Basic characteristics of the cycle a Table 6.2. 0 200 400 600 800 1000 1200 0 20 40 60 80 100 120 140 Time [s] Vehiclespeed[km/h] Figure 6.2 New European Driving Cycle. Table 6.2 NEDC characteristics. Distance [m] Duration [s] Average speed [km/h] Rep UDC 1’017 195 18.54 EUDC 6’956 400 62.22 Total cycle 11’023 1’180 32.26 6.3 Simulation results The engine power and fuel consumption profiles are given in Figure 6.3. During d phases fuel injection is cut o↵, as is the case for modern engines. Figure 6.4a giv consumption points relative to the engine consumption point. The NEDC does clear much di culty for the 2.2 liter engine in terms of load as the consumption points a in the lower left quadrant. However this zone is not near the region of higher e cie Table 6.3 compares the simulated emissions result with that of the real vehicl error of less than 2%, the thermal powertrain model is deemed su ciently precise. 52 Collaboration with PSA Driving cycle 5 PNEUMATIC HYBRID Driving cycle t V h CVT control Strategy estimator mode = f(P, T, T0 s, !s) Vehicle estimator m ˙V = P F Optimal ratio 2 ( min, max) min( ˙mfuel)||min( ˙mair)||max( ˙mair) V ˙V mode !w Tw Vehicle m ˙V = P F Vdelay ˙Vdelay CVT !s !w = Ps = f(Pw, ⌘) !w Tw Energy converter Alternator T0 s = Ts + TAT !s > 0 Strategy mode = f(P, T, T0 s, !s) Combustion ˙mfuel = f(!s, T0 s) Pneumatic motor ˙mair = f(P, T, T0 s, !s) ˙hair = f(P, T, T0 s, !s) Pneumatic pump ˙mair = f(P, T0 s, !s) ˙hair = f(P, T0 s, !s) Mode filter !s Ts !s T0 s !s T0 s !s T0 s !s T0 s ˙hair,pm ˙mair,pm ˙hair,pump ˙mair,pump ˙mfuel mode Fuel tank fEmissions = f(mfuel) [g CO2/km] ˙mfuel Air tank Energy balance Heat transfer model ˙mair ˙hair Ptank Ttank Ptank Ttank Figure 5.9 Pneumatic hybrid powertrain model flowchart. 4 THERMAL ELECTRIC HYBRID DT C1 G PSD C2 ICE FT M ⇠PE BT SC Figure 4.3 Parallel thermal electric hybrid powertrain: BT: Battery pack; C1: Primary clutch; C2: Secondary clutch; D: Di↵erential; FT: Fuel tank; G: Alternator; ICE: Internal combustion engine; M: Electric motor; PE: Power electronics; PSD: Power split device; SC: Supercapacitor pack; T: Transmission. DT C1 G PSD C2 ICE FT M ⇠PE BT SC (a) Thermal traction DT C1 G PSD C2 ICE FT M ⇠PE BT SC (b) Electric traction DT C1 G PSD C2 ICE FT M ⇠PE BT SC (c) Hybrid traction DT C1 G PSD C2 ICE FT M ⇠PE BT SC (d) Regenerative braking Figure 4.4 Parallel hybrid powertrain operating modes. • ICE -> Drive • Fuel cell • Batteries • El Motor • Pneumatic storage • Transmission line • HVAC • Energy conversion => Size & Weight & Cost Operation strategy 13 UTILITY INTEGRATION −25 −20 −15 −10 −5 0 5 250 300 350 400 450 500 550 600 Heat Load [kW] Temperature[K] Others utilities (a) Operating point: 2000 RPM and 2.2 bars. −25 −20 −15 −10 −5 0 5 −0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 Heat Load [kW] CarnotFactor1−Ta/T[−] Others utilities (b) Operating point: 2000 RPM and 2.2 bars. Figure 13.2 Organic Rankine cycle integration. Text = 0 C Waste Heat Recovery * ORC integration Component set 179 i objective optimization results for hybrid tric vehicles with different usages w European Driving Cycle (NEDC) of a two objectives optimization converged on a Pareto Frontier optimal curve representing the trade-off between the energy consumption and the cost of the rmalized driving cycle. areto curve energy consumption to cost (color bar in thousands of Euros) – body mass of around 1500 kg is characterizing the D–class vehicles. These sually used for family transportation or business trips on long distances. The D- are well equipped and the technology is considered as additional value for the powertrain technology for low CO2 emissions is an important requirement for of these vehicles. The official technical characteristics are referenced on the car makers. The Pareto curve for the NEDC (Figure 8-6) defines a wide range mproved powertrain efficiencies (25- 45.2%) and fuel emissions (30 to 140 g contrast, a thermal powertrain D-class vehicle of 1660 kg of mass, with 2.2 ngine yields 17 % of powertrain efficiency and 151 g CO2 / km [147]. To high powertrain efficiency in the Pareto curves for all usages, the electric half rain is increased and more electric energy stored in the battery is needed. ttery capacity increases from 5 to 50 kWh (Figure 8-7 d). This considerably vehicle mass (Figure 8-7 a). To follow the dynamic requirement on the cycle, otor power also increases from 20 to 150 kW. The emitted tank-to-wheel CO2 ich are proportional to the diesel consumption, are related to the hybridization d through the electric motor and the thermal motor size. HEV P-HEV REX Pneumatic hybrid powertrain dation of the thermal powertrain underlying the pneumatic hybrid. eugeot 308 (Figure 7.1) with a 1.2 liter gasoline engine on the New Figure 7.1 Peugeot 308. teristics parameters are given in Table 7.1. ble 7.1 Peugeot 308 model characteristics. ominal mass [kg] 1075 Wheel diameter [m] 0.406 olling friction coe cient cr [-] 0.015 earing friction coe cient µ [-] 0.002 erodynamic coe cient Scx = Ca · A [m2] 0.65 umber of gears [-] 5 ciency [-] 0.94 nal drive1 [-] 4.05 atio 1 [-] 3.02 atio 2 [-] 1.6 atio 3 [-] 1.13 atio 4 [-] 0.86 atio 5 [-] 0.68 isplacement [l] 1.2 umber of cylinders [-] 3 ated power [kW] 60 aximum speed [RPM] 6000 aximum torque [Nm] 120 le speed [RPM] 950 le fuel consumption [l/h] 0.33 eceleration Fuel Cut-O↵ yes ype Gasoline ensity [kg/l] 0.745 ower heating value [MJ/kg] 42.7 55 Costs/emissions/efficiency REX Elv Hyb.
  • 41. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology for education
  • 42. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technology for education : www.energyscope.ch
  • 43. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering E-technologies : Enabling the energy transition Smart metering • Electricity consumptions • Heating/cooling • Renewable energy Smart command • WIFI set points • Tracking • Distance management Smart Control • Adaptative/predictive • Optimal • Fitted • Renewable energy integration • Demand side Management Price signals Predictions Power/Energy reserve Smartoptimalcontrolandmanagementbox Equipment • Heat pump • Cogeneration • PV • Batteries • Storage tanks • Thermal solar • HVAC • Refrigeration • Biofuels • Distribution • … End-Users • Power plants • Industry • Buildings • District systems • Storage Building stocks/micro grids Retrofit Refurbishment Sizing Energy conversion Services Buildings Building complexes Small and medium industries Districts Renewable energy Smart engineers Smart Systems Efficiency System design
  • 44. ©Francois Marechal -IPESE-IGM-STI-EPFL 2014 IPESEIndustrial Process and Energy Systems Engineering Thank you for your attention Prof François Marechal http://ipese.epfl.ch EPFL Valais-Wallis