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ETI and ETW – High Efficiency Centrifugal
Chiller and Centrifugal Heat Pump



May, 2011




            Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
About Thermal Technologies - THERMATEC™




         Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
About Thermal Technologies
• THERMATECTM sourcing competitive technology globally.

• THERMATECTM agrees large volumes covering many
  countries.

• THERMATECTM goes to market either direct or through
  suitable partners.

• THERMATECTM cooperates with consultancies and installation
  companies to deliver complete projects, consultancy services
  and aftermarket services when requested.
About Thermal Technologies
• THERMATECTM supplies local and international markets with
  high quality products, complete projects, consultancy services
  and aftermarket services.

• THERMATECTM have a network of highly reputable partners to
  ensure that we always put the right skill set in place for a given
  project.

• THERMATECTM tailor our offering to meet the business issues of
  our clients and to bring the best return of investment.

• THERMATECTM product offering consist of energy recovery
  technology like absorption chillers and heaters, centrifugal
  chillers and heat pumps, frequency inverters as well as field
  instrumentation, valves and controls.
Inverter Driven Centrifugal Chiller – ETI




            Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
ETI Series
   Small Capacity Range
   (Built in inverter)                       Large Capacity Range
                                             AART, AART-I
   ETI

527kW                        1,758kW                          17,580kW

                          Cooling Capacity


• Small capacity for air-conditioning and small plant
• CO2 emission reduction by built-in inverter panel
ETI Series
• Cooling capacity: 527 to 1758 kW
  – Basic capacity: 703 kW
• Power supply voltage: 380 to 440 VAC

   ETI-15,20,25              ETI-30,40,50
ETI Series
Equivalent to large size product

               IPLV (Integrated Part Load Value)
                            10.2

 Max. COP at part load                          Capacity Control
        23.8                                     100% ~ 10%

ETI-20,40 Inlet temperature of cooling water: 12℃
Centrifugal Heat Pump – ETW (Heat Recovery Type)




           Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
ETW Features
• Supply of max. 90°C hot water utilizing surplus
  waste heat at wide temperature range.
   – Chilled and hot water can be supplied at the
     same time under certain conditions.
• Save cost and CO2.
• Advanced temperature control system.
• Constant control of hot water outgoing
  temperature.
ETW Features
• Short start-up time.
• Operating by remote control.
• Ingoing temperature of hot water is variable and
  outgoing temperature of hot water is fixed (option).
• Remote monitoring system (option).
Wide range of applications
       Supply of max. 90°C hot water utilizing surplus waste
       heat of 10 to 50°C.
Outgoing temp. of hot water (°C)

                                                                     ETW-L

                                                  NEW                Overall COP
                                                                     6.5
                                                                     Heating COP 3.7
                                                                     Cooling COP 2.8
                                                                     ETW-H
                                                                     Heating COP
                                                                     4.5


                          Entering temp. of heat source water (°C)
Performance of ETW-H
 Heating COP                             Rated COP achieved entering temperature
                                           of heat source water 45℃and leaving
      4.5                                      temperature of hot water 80℃
 Hot water power output                            Heating COP




Entering temp. of heat source water(℃)            Entering temp. of heat source water(℃)
Performance of ETW-L
       Heating COP                                 Overall COP achieved entering
                            Heating COP 3.7
                                              temperature of heat source water 50℃and
            6.5             Cooling COP 2.8
                                                leaving temperature of hot water 90℃

     Hot water power output                        Heating & Overall COP
                                                                          ( ) : overall COP




Entering temp. of heat source water(℃)          Entering temp. of heat source water(℃)
Common specification
                                          Equivalent to 1-ton once-
                                       through steam boiler


                                                        3φ 380 to 440V
ETW-L                                Main power
                                                       ※Auxiliary power source :
2.0m                                  source              3φ 200 to 220VAC
ETW-H                                                       (only ETW-H)
2.1m

                                     Refrigeration          HFC-134a

                                       Remote              Support in
                                      monitoring          maintenance
                     ETW-L 1.55m
        ETW-L 1.2m   ETW-H 2.2m     system by MHI           contract
        ETW-H 1.2m                 monitoring center        (option)
Specification of ETW-H
Outgoing temp. Of hot water              80°C
Hot water power output                  627 kW
Flow rate of hot water                107,8 m3/h
Temperature of heat source    Ingoing 45°C / Outgoing 40°C
Flow rate of heat source               84,9 m3/h
Charge qty. of refrigerant               195 kg
Electric power consumption             136,2 kW
COP                                       4.5
Dimensions                    (L) 2,2 x (W) 1,2 x (H) 2,0 m
Shipping weight                         3150 kg
Operational weight                      3610 kg
Specification of ETW-L
Outgoing temp. Of hot water       90°C              80°C              70°C
Hot water power output           547 kW            404 kW            340 kW
Flow rate of hot water          48,3 m3/h         35,6 m3/h         29,8 m3/h
Temperature of heat source    Ingoing 50°C      Ingoing 20°C      Ingoing 10°C
                              Outgoing 45°C     Outgoing 15°C     Outgoing 5°C
Flow rate of heat source /      73,1 m3/h         48,5 m3/h         40,6 m3/h
chilled water
Cooling capacity                 419 kW            282 kW            237 kW
Electric power consumption      147,5 kW          146,8 kW          123,9 kW
Overall COP (Heating COP)      6,55 (3,71)       4,67 (2,75)       4,66 (2,75)
Dimensions L x W x H          1,6 x 1,2 x 2,0   1,6 x 1,2 x 2,0   1,6 x 1,2 x 2,0
Shipping weight                  2400 kg           2400 kg           2400 kg
Operational weight               2700 kg           2700 kg           2700 kg
ETW system example
                                             10-50 ℃ Heat source
 ETW                        Evap.
                                              35℃       Effective utilization
                                                                   Exhaust heat so far
                                              30℃                    wasted to atmosphere



                                 Econ.
Inverter
           Compressor                                          Cooling tower


                                             80℃
                                                           Heat the water from
                                              90℃           80℃ to 90℃ for
                            Cond.
                                                             process line by
                                                              utilizing 50 ℃
                        90℃ supply line to process
                                                              exhaust heat
Application examples for ETW
• Industrial and energy related heat recovery
  applications
• Heating of pure water for cleaning
   – Semiconductor, pharmaceutical
• Heating of water in process
   – Food, dairy, pulp & paper, energy, chemical,
     refining etc.
• Sterilization at 90°C
• Dry heating of paint
   – Automotive etc.
Application example 1
Sterilization of equipment at food factories.
                                         Boiler
 Before                                           Hot-water
                                                    tank      Sterilization equipment of
                                                   (inlet)            foods factory


                                                  Hot-water
                                                    tank
                                                   (outlet)
                      Replacing one
                      out of 3 boilers
                      with ETW


 After             ETW                            Hot-water
                                                              Sterilization equipment of
                                                    tank
                                                                      foods factory
                                                   (inlet)


                                                  Hot-water
                                                    tank
                                                   (outlet)
Application example 2
Keeping cleaning tank at metal components line warm.
 Before                                    Boiler
          Waste                                                       Cleaning line
                                                    Hot-water
          heat                                        tank
                                                     (inlet)             Kept at 60℃

                                                    Hot-water
                           Replacing one              tank
                                                     (outlet)
                           of 3 boilers                         Heat exchanger   Cleaning tank
          Cooling tower    with ETW


                          ETW
                                                                      Cleaning line
 After
                                                    Hot-water
                                                      tank
                                                     (inlet)


                                                    Hot-water
                                                      tank
                                                     (outlet)
CO2 emission and running cost reduction of ETW-H
                                      Compared to the oil boiler, annual CO2 emission is about 70% and
                                      annual running cost is about 50%.

                                      ■Reduction Effect                                                           ■Reduction Effect
                                      (Annual Amount of CO2 Emission)                                             (Annual Running Cost)
Amount of CO2 Emission ( ton/year )




                                                                                 Running Cost ( mil. JPY/year )




                                       Oil boiler   Gas boiler   ETW-H                                             Oil boiler   Gas boiler   ETW-H
CO2 emission and running cost reduction of ETW-L
                                      Compared to the oil boiler, annual CO2 emission is about 70% and annual
                                      running cost is about 40%.

                                      ■Reduction Effect                                                          ■Reduction Effect
                                      (Annual Amount of CO2 Emission)                                            (Annual Running Cost)
Amount of CO2 Emission ( ton/year )




                                                                                Running Cost ( mil. JPY/year )




                                        Oil boiler   Gas boiler   ETW-L                                            Oil boiler   Gas boiler   ETW-L
Combination of ETI and ETW




          Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
Sample system – combination of ETI and ETW

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  • 1. ETI and ETW – High Efficiency Centrifugal Chiller and Centrifugal Heat Pump May, 2011 Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
  • 2. About Thermal Technologies - THERMATEC™ Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
  • 3. About Thermal Technologies • THERMATECTM sourcing competitive technology globally. • THERMATECTM agrees large volumes covering many countries. • THERMATECTM goes to market either direct or through suitable partners. • THERMATECTM cooperates with consultancies and installation companies to deliver complete projects, consultancy services and aftermarket services when requested.
  • 4. About Thermal Technologies • THERMATECTM supplies local and international markets with high quality products, complete projects, consultancy services and aftermarket services. • THERMATECTM have a network of highly reputable partners to ensure that we always put the right skill set in place for a given project. • THERMATECTM tailor our offering to meet the business issues of our clients and to bring the best return of investment. • THERMATECTM product offering consist of energy recovery technology like absorption chillers and heaters, centrifugal chillers and heat pumps, frequency inverters as well as field instrumentation, valves and controls.
  • 5. Inverter Driven Centrifugal Chiller – ETI Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
  • 6. ETI Series Small Capacity Range (Built in inverter) Large Capacity Range AART, AART-I ETI 527kW 1,758kW 17,580kW Cooling Capacity • Small capacity for air-conditioning and small plant • CO2 emission reduction by built-in inverter panel
  • 7. ETI Series • Cooling capacity: 527 to 1758 kW – Basic capacity: 703 kW • Power supply voltage: 380 to 440 VAC ETI-15,20,25 ETI-30,40,50
  • 8. ETI Series Equivalent to large size product IPLV (Integrated Part Load Value) 10.2 Max. COP at part load Capacity Control 23.8 100% ~ 10% ETI-20,40 Inlet temperature of cooling water: 12℃
  • 9. Centrifugal Heat Pump – ETW (Heat Recovery Type) Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
  • 10. ETW Features • Supply of max. 90°C hot water utilizing surplus waste heat at wide temperature range. – Chilled and hot water can be supplied at the same time under certain conditions. • Save cost and CO2. • Advanced temperature control system. • Constant control of hot water outgoing temperature.
  • 11. ETW Features • Short start-up time. • Operating by remote control. • Ingoing temperature of hot water is variable and outgoing temperature of hot water is fixed (option). • Remote monitoring system (option).
  • 12. Wide range of applications Supply of max. 90°C hot water utilizing surplus waste heat of 10 to 50°C. Outgoing temp. of hot water (°C) ETW-L NEW Overall COP 6.5 Heating COP 3.7 Cooling COP 2.8 ETW-H Heating COP 4.5 Entering temp. of heat source water (°C)
  • 13. Performance of ETW-H Heating COP Rated COP achieved entering temperature of heat source water 45℃and leaving 4.5 temperature of hot water 80℃ Hot water power output Heating COP Entering temp. of heat source water(℃) Entering temp. of heat source water(℃)
  • 14. Performance of ETW-L Heating COP Overall COP achieved entering Heating COP 3.7 temperature of heat source water 50℃and 6.5 Cooling COP 2.8 leaving temperature of hot water 90℃ Hot water power output Heating & Overall COP ( ) : overall COP Entering temp. of heat source water(℃) Entering temp. of heat source water(℃)
  • 15. Common specification Equivalent to 1-ton once- through steam boiler 3φ 380 to 440V ETW-L Main power ※Auxiliary power source : 2.0m source 3φ 200 to 220VAC ETW-H (only ETW-H) 2.1m Refrigeration HFC-134a Remote Support in monitoring maintenance ETW-L 1.55m ETW-L 1.2m ETW-H 2.2m system by MHI contract ETW-H 1.2m monitoring center (option)
  • 16. Specification of ETW-H Outgoing temp. Of hot water 80°C Hot water power output 627 kW Flow rate of hot water 107,8 m3/h Temperature of heat source Ingoing 45°C / Outgoing 40°C Flow rate of heat source 84,9 m3/h Charge qty. of refrigerant 195 kg Electric power consumption 136,2 kW COP 4.5 Dimensions (L) 2,2 x (W) 1,2 x (H) 2,0 m Shipping weight 3150 kg Operational weight 3610 kg
  • 17. Specification of ETW-L Outgoing temp. Of hot water 90°C 80°C 70°C Hot water power output 547 kW 404 kW 340 kW Flow rate of hot water 48,3 m3/h 35,6 m3/h 29,8 m3/h Temperature of heat source Ingoing 50°C Ingoing 20°C Ingoing 10°C Outgoing 45°C Outgoing 15°C Outgoing 5°C Flow rate of heat source / 73,1 m3/h 48,5 m3/h 40,6 m3/h chilled water Cooling capacity 419 kW 282 kW 237 kW Electric power consumption 147,5 kW 146,8 kW 123,9 kW Overall COP (Heating COP) 6,55 (3,71) 4,67 (2,75) 4,66 (2,75) Dimensions L x W x H 1,6 x 1,2 x 2,0 1,6 x 1,2 x 2,0 1,6 x 1,2 x 2,0 Shipping weight 2400 kg 2400 kg 2400 kg Operational weight 2700 kg 2700 kg 2700 kg
  • 18. ETW system example 10-50 ℃ Heat source ETW Evap. 35℃ Effective utilization Exhaust heat so far 30℃ wasted to atmosphere Econ. Inverter Compressor Cooling tower 80℃ Heat the water from 90℃ 80℃ to 90℃ for Cond. process line by utilizing 50 ℃ 90℃ supply line to process exhaust heat
  • 19. Application examples for ETW • Industrial and energy related heat recovery applications • Heating of pure water for cleaning – Semiconductor, pharmaceutical • Heating of water in process – Food, dairy, pulp & paper, energy, chemical, refining etc. • Sterilization at 90°C • Dry heating of paint – Automotive etc.
  • 20. Application example 1 Sterilization of equipment at food factories. Boiler Before Hot-water tank Sterilization equipment of (inlet) foods factory Hot-water tank (outlet) Replacing one out of 3 boilers with ETW After ETW Hot-water Sterilization equipment of tank foods factory (inlet) Hot-water tank (outlet)
  • 21. Application example 2 Keeping cleaning tank at metal components line warm. Before Boiler Waste Cleaning line Hot-water heat tank (inlet) Kept at 60℃ Hot-water Replacing one tank (outlet) of 3 boilers Heat exchanger Cleaning tank Cooling tower with ETW ETW Cleaning line After Hot-water tank (inlet) Hot-water tank (outlet)
  • 22. CO2 emission and running cost reduction of ETW-H Compared to the oil boiler, annual CO2 emission is about 70% and annual running cost is about 50%. ■Reduction Effect ■Reduction Effect (Annual Amount of CO2 Emission) (Annual Running Cost) Amount of CO2 Emission ( ton/year ) Running Cost ( mil. JPY/year ) Oil boiler Gas boiler ETW-H Oil boiler Gas boiler ETW-H
  • 23. CO2 emission and running cost reduction of ETW-L Compared to the oil boiler, annual CO2 emission is about 70% and annual running cost is about 40%. ■Reduction Effect ■Reduction Effect (Annual Amount of CO2 Emission) (Annual Running Cost) Amount of CO2 Emission ( ton/year ) Running Cost ( mil. JPY/year ) Oil boiler Gas boiler ETW-L Oil boiler Gas boiler ETW-L
  • 24. Combination of ETI and ETW Thermal Technologies Europe AB | www.thermatec.se | info@thermatec.se
  • 25. Sample system – combination of ETI and ETW