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Thermal Turbomachines History, Types and Uses
Contents Fans and Blowers Compressors Steam Turbines Gas Turbines 2
Fans and Blowers Team Members: Ghada Zobeir Nouran Ezz El Din Nervien Islam 3 Fans and Blowers
Contents Definition History Components Fans Performance Parameters Blowers 4 Fans and Blowers
Definition Fan: An mechanically powered device used to produce an airflow (compression ratio ~1.1) Blower: A high pressure fan (compression ratio 1.11.2) 5 Fans and Blowers
History Omar-RajeenJumala 1st working mechanical fan (1832) 1st mechanical fan  Punkah Fan (Middle East 19th century) Nicola Tesla (AC) and Thomas Edison (DC)  Electric Power  Electric Fans and blowers 6 Fans and Blowers
Components Impeller or Rotor: A series of radial blades attached to a hub which creates the pressure difference. Motor: provides mechanical power to rotate the blades. Housing: Enclosure that protects the components. 7 Fans and Blowers
Fans Centrifugal Fans Axial Fans 8 Fans and Blowers
Centrifugal Fans They throw air away from the blade tips. 3 types Radial Blade Forward Curved Blade Backward Curved Blade 9 Fans and Blowers
Axial Fans They force the air to move parallel to the rotating shaft. 3 types Propeller Fans Tube Axial Fans Vane Axial Fans 10 Fans and Blowers
Comparison 11 Fans and Blowers
Performance Parameters 12 Fans and Blowers
Blowers Centrifugal Centrifugal blowers look more like centrifugal pumps than fans. The impeller is typically gear-driven and rotates as fast as 15,000 rpm. Positive Displacement Positive displacement blowers have rotors, which "trap" air and push it through housing 13 Fans and Blowers
Compressors Team Members Karim Ehab Mohamed El Laithy EmanSaudi Mahmoud Ali Fouad 14 Compressors
Contents Definition Types 15 Compressors
Definition Compressors: Mechanically powered gas mover with pressure ratio >1.2 16 Compressors
Types 17 Compressors
Centrifugal Compressors (Dynamic) Design Impeller (rotating vanes)  similar to centrifugal fan (mostly backward curved blade fan) Housing  mounted static vanes (diffusers) 18 Compressors
Centrifugal Compressors (Dynamic) Advantages High mass flow rate Oil free gas flow (Good Sealing) Low Life Cycle Cost (LCC) (High Reliability) High Efficiency Max compression ratio of 10:1 19 Compressors
Centrifugal Compressors (Dynamic) Disadvantages Fixed head for all gases, and variable pressure ratio for each gas. (Not used with Molecular weight less than 10 due to very low pressure ratio). Needs multi-stage configuration for higher pressure ratio. 20 Compressors
Axial Compressors (Dynamic) Design Rotor with successive rows of blades  Stator blades  diffusers, remove swirl, maintain axial flow Blade aerodynamic design  max thrust, min drag 21 Compressors
Axial Compressors (Dynamic) Advantages Higher efficiency than centrifugal compressors (+ 8~10%) Small frontal area High pressure rise Compression ratio of 1.15-1.6 per stage Disadvantages High cost High weight High starting requirements 22 Compressors
Positive Displacement Compressors Sliding vane compressor 23 Compressors
Positive Displacement Compressors Lobe compressor 24 Compressors
Positive Displacement Compressors Screw compressor 25 Compressors
Positive Displacement Compressors Reciprocating compressor 26 Compressors
Steam Turbines Team Members Amr Ibrahim Rasha Kamal Dina El Naggar YahiaSowylam 27 Steam Turbines
Contents Definition History Design Types Uses 28 Steam Turbines
Definition A steam turbine is a mechanical device that extracts thermal energy from pressurized steam, and converts it into rotary motion 29 Steam Turbines
History Hero of Alexandria’s Aeolipile (reaction turbine) 30 Steam Turbines
History Sir Charles Parsons  modern steam turbine  1884  7.5 kW of electricity. 7.5 kW  50,000 kW 31 Steam Turbines
Design One set of stationary blades is connected to the casing One set of rotating blades is connected to the shaft 32 Steam Turbines
Types Steam Turbines are classified according to: Steam Supply and Exhaust Conditions Casing or Shaft Arrangements N.B. Other types are stated in the gas turbine section. 33 Steam Turbines
Steam Supply and Exhaust Conditions Condensing: most electrical power plants Non-condensing (backpressure turbines): use exhaust steam in other processes (heating units, pulp and paper plants, desalination facilities) 34 Steam Turbines
Steam Supply and Exhaust Conditions Reheat turbine: reheat high pressure exhaust to operate a low pressure turbine. 35 Steam Turbines
Casing or Shaft Arrangements Single casing units: single casing and shaft are coupled to a generator Tandem compound: two or more casings are directly coupled together to drive a single generator Cross compound arrangement: two or more shafts not in line driving two or more generators that often operate at different speeds. Typically used for many large applications 36 Steam Turbines
Uses Steam turbines are used for the generation of electricity in thermal power plants, such as plants using coal or fuel oil or nuclear power 37 Steam Turbines
Uses Steam turbines may be used in combined cycles with a steam generator  38 Steam Turbines
Uses Steam turbines are used as drivers for large ships 39 Steam Turbines
Gas Turbine Team Members: Mahmoud Koraïem Mohamed El Mohasseb AmrSerry 40 Gas Turbine
Contents Definition History Types and design Applications 41 Gas Turbine
Definition Compressor, combustion chamber and turbine arrangement. Working fluid is air (compressor), air + combustion products (turbine) 42 Gas Turbine
History 1500  Leonardo Da Vinci  chimney jack 43 Gas Turbine
History 1791  John Barber designed (UK) 1st gas turbine engine  uses a compressor, combustion chamber, and a turbine (patent only) 44 Gas Turbine
History 1872 - 1904  F. Stolze designed (Germany)  gas turbine with axial compressor (no useful power) 1906  ArmengaudLemale (France) centrifugal compressor (no useful power) The lack of advanced knowledge of aerodynamic was the reason for the failure. 45 Gas Turbine
History 1910 HanzHolzwarth (Germany)  constant volume combustion (150 kW) 46 Gas Turbine
Types and Design Axial gas turbine Radial gas turbine Bladeless gas turbine (the difference is in the turbine stage only) 47 Gas Turbine
Axial Gas Turbines Most common type Easy multi-staging high overall pressure ratio Wide range of applications 48 Gas Turbine
Axial Gas Turbines Can be either impulse (Rateau, Curtis) turbine or reaction (Parson’s) type Rateau  stationary blades = nozzles Curtis  1 nozzle (rest is anti-swirl) 49 Gas Turbine
Axial Gas Turbines Rateau  stationary blades = nozzles 50 Gas Turbine
Axial Gas Turbines Curtis  1 nozzle (rest is anti-swirl) 51 Gas Turbine
Axial Gas Turbines Parson’s  reaction turbine 52 Gas Turbine
Axial Gas Turbines Blades  air cooled Superalloys  transition elements (Ni, Fe, Co) alloys are used with (Al, Ti or Nb) in FCC crystals 53 Gas Turbine
Radial Gas Turbines High pressure ratio per stage Hard to multi-stage Very Compact size More efficient for small mass flow rate Lower Thermal stresses (no need for air cooling) 54 Gas Turbine
Bladeless Turbine (Tesla’s) Uses adhesive force of inlet gas to turn the disks Ideal for extremely small flow applications Efficiency (60~95%) 	(steam turbine’s 80~98%) 55 Gas Turbine
Applications Turboshaft engine (used in locomotive) 56 Gas Turbine
Applications Turboprop engine 57 Gas Turbine
Applications Turbofan engine 58 Gas Turbine
Applications Turbojet engine 59 Gas Turbine
Applications Combined power cycle (Gas turbine, steam turbine) N.B. Advances in gas turbines are mainly dependant on cooling technology (axial), and compressor design (Wc = 60% Wt) 60 Gas Turbine
Any Questions? 61 Fans and Blowers

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Thermal Group

  • 2. Contents Fans and Blowers Compressors Steam Turbines Gas Turbines 2
  • 3. Fans and Blowers Team Members: Ghada Zobeir Nouran Ezz El Din Nervien Islam 3 Fans and Blowers
  • 4. Contents Definition History Components Fans Performance Parameters Blowers 4 Fans and Blowers
  • 5. Definition Fan: An mechanically powered device used to produce an airflow (compression ratio ~1.1) Blower: A high pressure fan (compression ratio 1.11.2) 5 Fans and Blowers
  • 6. History Omar-RajeenJumala 1st working mechanical fan (1832) 1st mechanical fan  Punkah Fan (Middle East 19th century) Nicola Tesla (AC) and Thomas Edison (DC)  Electric Power  Electric Fans and blowers 6 Fans and Blowers
  • 7. Components Impeller or Rotor: A series of radial blades attached to a hub which creates the pressure difference. Motor: provides mechanical power to rotate the blades. Housing: Enclosure that protects the components. 7 Fans and Blowers
  • 8. Fans Centrifugal Fans Axial Fans 8 Fans and Blowers
  • 9. Centrifugal Fans They throw air away from the blade tips. 3 types Radial Blade Forward Curved Blade Backward Curved Blade 9 Fans and Blowers
  • 10. Axial Fans They force the air to move parallel to the rotating shaft. 3 types Propeller Fans Tube Axial Fans Vane Axial Fans 10 Fans and Blowers
  • 11. Comparison 11 Fans and Blowers
  • 12. Performance Parameters 12 Fans and Blowers
  • 13. Blowers Centrifugal Centrifugal blowers look more like centrifugal pumps than fans. The impeller is typically gear-driven and rotates as fast as 15,000 rpm. Positive Displacement Positive displacement blowers have rotors, which "trap" air and push it through housing 13 Fans and Blowers
  • 14. Compressors Team Members Karim Ehab Mohamed El Laithy EmanSaudi Mahmoud Ali Fouad 14 Compressors
  • 15. Contents Definition Types 15 Compressors
  • 16. Definition Compressors: Mechanically powered gas mover with pressure ratio >1.2 16 Compressors
  • 18. Centrifugal Compressors (Dynamic) Design Impeller (rotating vanes)  similar to centrifugal fan (mostly backward curved blade fan) Housing  mounted static vanes (diffusers) 18 Compressors
  • 19. Centrifugal Compressors (Dynamic) Advantages High mass flow rate Oil free gas flow (Good Sealing) Low Life Cycle Cost (LCC) (High Reliability) High Efficiency Max compression ratio of 10:1 19 Compressors
  • 20. Centrifugal Compressors (Dynamic) Disadvantages Fixed head for all gases, and variable pressure ratio for each gas. (Not used with Molecular weight less than 10 due to very low pressure ratio). Needs multi-stage configuration for higher pressure ratio. 20 Compressors
  • 21. Axial Compressors (Dynamic) Design Rotor with successive rows of blades Stator blades  diffusers, remove swirl, maintain axial flow Blade aerodynamic design  max thrust, min drag 21 Compressors
  • 22. Axial Compressors (Dynamic) Advantages Higher efficiency than centrifugal compressors (+ 8~10%) Small frontal area High pressure rise Compression ratio of 1.15-1.6 per stage Disadvantages High cost High weight High starting requirements 22 Compressors
  • 23. Positive Displacement Compressors Sliding vane compressor 23 Compressors
  • 24. Positive Displacement Compressors Lobe compressor 24 Compressors
  • 25. Positive Displacement Compressors Screw compressor 25 Compressors
  • 26. Positive Displacement Compressors Reciprocating compressor 26 Compressors
  • 27. Steam Turbines Team Members Amr Ibrahim Rasha Kamal Dina El Naggar YahiaSowylam 27 Steam Turbines
  • 28. Contents Definition History Design Types Uses 28 Steam Turbines
  • 29. Definition A steam turbine is a mechanical device that extracts thermal energy from pressurized steam, and converts it into rotary motion 29 Steam Turbines
  • 30. History Hero of Alexandria’s Aeolipile (reaction turbine) 30 Steam Turbines
  • 31. History Sir Charles Parsons  modern steam turbine  1884  7.5 kW of electricity. 7.5 kW  50,000 kW 31 Steam Turbines
  • 32. Design One set of stationary blades is connected to the casing One set of rotating blades is connected to the shaft 32 Steam Turbines
  • 33. Types Steam Turbines are classified according to: Steam Supply and Exhaust Conditions Casing or Shaft Arrangements N.B. Other types are stated in the gas turbine section. 33 Steam Turbines
  • 34. Steam Supply and Exhaust Conditions Condensing: most electrical power plants Non-condensing (backpressure turbines): use exhaust steam in other processes (heating units, pulp and paper plants, desalination facilities) 34 Steam Turbines
  • 35. Steam Supply and Exhaust Conditions Reheat turbine: reheat high pressure exhaust to operate a low pressure turbine. 35 Steam Turbines
  • 36. Casing or Shaft Arrangements Single casing units: single casing and shaft are coupled to a generator Tandem compound: two or more casings are directly coupled together to drive a single generator Cross compound arrangement: two or more shafts not in line driving two or more generators that often operate at different speeds. Typically used for many large applications 36 Steam Turbines
  • 37. Uses Steam turbines are used for the generation of electricity in thermal power plants, such as plants using coal or fuel oil or nuclear power 37 Steam Turbines
  • 38. Uses Steam turbines may be used in combined cycles with a steam generator 38 Steam Turbines
  • 39. Uses Steam turbines are used as drivers for large ships 39 Steam Turbines
  • 40. Gas Turbine Team Members: Mahmoud Koraïem Mohamed El Mohasseb AmrSerry 40 Gas Turbine
  • 41. Contents Definition History Types and design Applications 41 Gas Turbine
  • 42. Definition Compressor, combustion chamber and turbine arrangement. Working fluid is air (compressor), air + combustion products (turbine) 42 Gas Turbine
  • 43. History 1500  Leonardo Da Vinci  chimney jack 43 Gas Turbine
  • 44. History 1791  John Barber designed (UK) 1st gas turbine engine  uses a compressor, combustion chamber, and a turbine (patent only) 44 Gas Turbine
  • 45. History 1872 - 1904  F. Stolze designed (Germany)  gas turbine with axial compressor (no useful power) 1906  ArmengaudLemale (France) centrifugal compressor (no useful power) The lack of advanced knowledge of aerodynamic was the reason for the failure. 45 Gas Turbine
  • 46. History 1910 HanzHolzwarth (Germany)  constant volume combustion (150 kW) 46 Gas Turbine
  • 47. Types and Design Axial gas turbine Radial gas turbine Bladeless gas turbine (the difference is in the turbine stage only) 47 Gas Turbine
  • 48. Axial Gas Turbines Most common type Easy multi-staging high overall pressure ratio Wide range of applications 48 Gas Turbine
  • 49. Axial Gas Turbines Can be either impulse (Rateau, Curtis) turbine or reaction (Parson’s) type Rateau  stationary blades = nozzles Curtis  1 nozzle (rest is anti-swirl) 49 Gas Turbine
  • 50. Axial Gas Turbines Rateau  stationary blades = nozzles 50 Gas Turbine
  • 51. Axial Gas Turbines Curtis  1 nozzle (rest is anti-swirl) 51 Gas Turbine
  • 52. Axial Gas Turbines Parson’s  reaction turbine 52 Gas Turbine
  • 53. Axial Gas Turbines Blades  air cooled Superalloys  transition elements (Ni, Fe, Co) alloys are used with (Al, Ti or Nb) in FCC crystals 53 Gas Turbine
  • 54. Radial Gas Turbines High pressure ratio per stage Hard to multi-stage Very Compact size More efficient for small mass flow rate Lower Thermal stresses (no need for air cooling) 54 Gas Turbine
  • 55. Bladeless Turbine (Tesla’s) Uses adhesive force of inlet gas to turn the disks Ideal for extremely small flow applications Efficiency (60~95%) (steam turbine’s 80~98%) 55 Gas Turbine
  • 56. Applications Turboshaft engine (used in locomotive) 56 Gas Turbine
  • 60. Applications Combined power cycle (Gas turbine, steam turbine) N.B. Advances in gas turbines are mainly dependant on cooling technology (axial), and compressor design (Wc = 60% Wt) 60 Gas Turbine
  • 61. Any Questions? 61 Fans and Blowers