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Heat and Mass Transfer: Fundamentals & Applications
                   Third Edition
                   Yunus A. Cengel




          Chapter 3
  STEADY HEAT CONDUCTION
STEADY HEAT CONDUCTION IN PLANE WALLS
              Heat transfer through the wall of a house can be
              modeled as steady and one-dimensional.
              The temperature of the wall in this case depends
              on one direction only (say the x-direction) and
              can be expressed as T(x).




                                        for steady operation
             In steady operation, the rate of heat transfer
             through the wall is constant.

                                                    Fourier’s law of
                                                    heat conduction

                                                                 2
The rate of heat conduction through
                                          a plane wall is proportional to the
                                          average thermal conductivity, the
                                          wall area, and the temperature
                                          difference, but is inversely
                                          proportional to the wall thickness.
                                          Once the rate of heat conduction is
                                          available, the temperature T(x) at
                                          any location x can be determined by
Under steady conditions, the
                                          replacing T2 by T, and L by x.
temperature distribution in a plane
wall is a straight line: dT/dx = const.
                                                                                3
Thermal Resistance Concept




Conduction resistance of the
wall: Thermal resistance of the
wall against heat conduction.
Thermal resistance of a medium          Analogy between thermal and electrical
depends on the geometry and the         resistance concepts.
thermal properties of the medium.
                                        rate of heat transfer  electric current
                                        thermal resistance  electrical resistance
                Electrical resistance   temperature difference  voltage difference


                                                                                 4
Newton’s law of cooling




Convection resistance of the
surface: Thermal resistance of the
surface against heat convection.


                              Schematic for convection resistance at a surface.
When the convection heat transfer coefficient is very large (h → ),
the convection resistance becomes zero and Ts  T.
That is, the surface offers no resistance to convection, and thus it
does not slow down the heat transfer process.
This situation is approached in practice at surfaces where boiling
and condensation occur.                                                      5
Radiation resistance of the
                                      surface: Thermal resistance of the
                                      surface against radiation.




Radiation heat transfer coefficient




Combined heat transfer
coefficient


                       Schematic for
             convection and radiation
                                                                           6
             resistances at a surface.
Thermal Resistance Network




The thermal resistance network for heat transfer through a plane wall subjected to
convection on both sides, and the electrical analogy.


                                                                                 7
Temperature drop




 U overall heat
 transfer coefficient

Once Q is evaluated, the
surface temperature T1 can
be determined from




                             The temperature drop across a layer is
                             proportional to its thermal resistance.
                                                                       8
Multilayer
            Plane
            Walls
The thermal resistance
network for heat transfer
through a two-layer plane
wall subjected to
convection on both sides.




                      9
10
THERMAL CONTACT RESISTANCE




Temperature distribution and heat flow lines along two solid plates
                                                                            11
pressed against each other for the case of perfect and imperfect contact.
•   When two such surfaces are pressed against each other, the peaks
    form good material contact but the valleys form voids filled with air.
•   These numerous air gaps of varying sizes act as insulation because
    of the low thermal conductivity of air.
•   Thus, an interface offers some resistance to heat transfer, and this
    resistance per unit interface area is called the thermal contact
    resistance, Rc.




                                                                             12
The value of thermal
                                                contact resistance
                     hc thermal contact         depends on:
                     conductance              • surface roughness,
                                              • material properties,
                                              • temperature and
                                                pressure at the
                                                interface
                                              • type of fluid trapped
                                                at the interface.




Thermal contact resistance is significant and can even dominate the
heat transfer for good heat conductors such as metals, but can be
disregarded for poor heat conductors such as insulations.               13
The thermal contact resistance can
  be minimized by applying
• a thermal grease such as silicon oil
• a better conducting gas such as
  helium or hydrogen
• a soft metallic foil such as tin, silver,   Effect of metallic coatings on
                                              thermal contact conductance      14
  copper, nickel, or aluminum
The thermal contact conductance is highest (and thus the contact
resistance is lowest) for soft metals with smooth surfaces at high pressure.   15
GENERALIZED THERMAL RESISTANCE NETWORKS




                     Thermal
                  resistance
             network for two
              parallel layers.      16
Two assumptions in solving complex
    multidimensional heat transfer
    problems by treating them as one-
    dimensional using the thermal
    resistance network are
(1) any plane wall normal to the x-axis is
    isothermal (i.e., to assume the
    temperature to vary in the x-direction
    only)
(2) any plane parallel to the x-axis is
    adiabatic (i.e., to assume heat transfer   Thermal resistance network for
    to occur in the x-direction only)          combined series-parallel
Do they give the same result?                                                   17
                                               arrangement.
HEAT CONDUCTION IN CYLINDERS AND SPHERES
                                           Heat transfer through the pipe
                                           can be modeled as steady
                                           and one-dimensional.
                                           The temperature of the pipe
                                           depends on one direction only
                                           (the radial r-direction) and can
                                           be expressed as T = T(r).
                                           The temperature is
                                           independent of the azimuthal
                                           angle or the axial distance.
                                           This situation is approximated
                                           in practice in long cylindrical
Heat is lost from a hot-water pipe to
                                           pipes and spherical
the air outside in the radial direction,
                                           containers.
and thus heat transfer from a long
pipe is one-dimensional.
                                                                          18
A long cylindrical pipe (or spherical
shell) with specified inner and outer
surface temperatures T1 and T2.




        Conduction resistance of the cylinder layer
                                                      19
A spherical shell
                                               with specified
                                               inner and outer
                                               surface
                                               temperatures T1
                                               and T2.




Conduction resistance of the spherical layer
                                                                   20
for a cylindrical layer




                                for a spherical layer
The thermal resistance
network for a cylindrical (or
spherical) shell subjected
to convection from both the
inner and the outer sides.
                                                    21
Multilayered Cylinders and Spheres


 The thermal resistance
 network for heat transfer
 through a three-layered
 composite cylinder
 subjected to convection
 on both sides.




                                     22
Once heat transfer rate Q has been
calculated, the interface temperature
T2 can be determined from any of the
               following two relations:




                                    23
CRITICAL RADIUS OF INSULATION
Adding more insulation to a wall or
to the attic always decreases heat
transfer since the heat transfer area
is constant, and adding insulation
always increases the thermal
resistance of the wall without
increasing the convection
resistance.
In a a cylindrical pipe or a spherical
shell, the additional insulation
increases the conduction
resistance of the insulation layer
but decreases the convection             An insulated cylindrical pipe exposed to
resistance of the surface because        convection from the outer surface and
of the increase in the outer surface     the thermal resistance network
area for convection.                     associated with it.
The heat transfer from the pipe
may increase or decrease,
depending on which effect
dominates.                                                                    24
The critical radius of insulation
for a cylindrical body:



The critical radius of insulation
for a spherical shell:




 The largest value of the critical
 radius we are likely to
 encounter is




 We can insulate hot-water or
 steam pipes freely without          The variation of heat transfer
 worrying about the possibility of   rate with the outer radius of the
 increasing the heat transfer by     insulation r2 when r1 < rcr.
 insulating the pipes.                                                   25

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Lec03

  • 1. Heat and Mass Transfer: Fundamentals & Applications Third Edition Yunus A. Cengel Chapter 3 STEADY HEAT CONDUCTION
  • 2. STEADY HEAT CONDUCTION IN PLANE WALLS Heat transfer through the wall of a house can be modeled as steady and one-dimensional. The temperature of the wall in this case depends on one direction only (say the x-direction) and can be expressed as T(x). for steady operation In steady operation, the rate of heat transfer through the wall is constant. Fourier’s law of heat conduction 2
  • 3. The rate of heat conduction through a plane wall is proportional to the average thermal conductivity, the wall area, and the temperature difference, but is inversely proportional to the wall thickness. Once the rate of heat conduction is available, the temperature T(x) at any location x can be determined by Under steady conditions, the replacing T2 by T, and L by x. temperature distribution in a plane wall is a straight line: dT/dx = const. 3
  • 4. Thermal Resistance Concept Conduction resistance of the wall: Thermal resistance of the wall against heat conduction. Thermal resistance of a medium Analogy between thermal and electrical depends on the geometry and the resistance concepts. thermal properties of the medium. rate of heat transfer  electric current thermal resistance  electrical resistance Electrical resistance temperature difference  voltage difference 4
  • 5. Newton’s law of cooling Convection resistance of the surface: Thermal resistance of the surface against heat convection. Schematic for convection resistance at a surface. When the convection heat transfer coefficient is very large (h → ), the convection resistance becomes zero and Ts  T. That is, the surface offers no resistance to convection, and thus it does not slow down the heat transfer process. This situation is approached in practice at surfaces where boiling and condensation occur. 5
  • 6. Radiation resistance of the surface: Thermal resistance of the surface against radiation. Radiation heat transfer coefficient Combined heat transfer coefficient Schematic for convection and radiation 6 resistances at a surface.
  • 7. Thermal Resistance Network The thermal resistance network for heat transfer through a plane wall subjected to convection on both sides, and the electrical analogy. 7
  • 8. Temperature drop U overall heat transfer coefficient Once Q is evaluated, the surface temperature T1 can be determined from The temperature drop across a layer is proportional to its thermal resistance. 8
  • 9. Multilayer Plane Walls The thermal resistance network for heat transfer through a two-layer plane wall subjected to convection on both sides. 9
  • 10. 10
  • 11. THERMAL CONTACT RESISTANCE Temperature distribution and heat flow lines along two solid plates 11 pressed against each other for the case of perfect and imperfect contact.
  • 12. When two such surfaces are pressed against each other, the peaks form good material contact but the valleys form voids filled with air. • These numerous air gaps of varying sizes act as insulation because of the low thermal conductivity of air. • Thus, an interface offers some resistance to heat transfer, and this resistance per unit interface area is called the thermal contact resistance, Rc. 12
  • 13. The value of thermal contact resistance hc thermal contact depends on: conductance • surface roughness, • material properties, • temperature and pressure at the interface • type of fluid trapped at the interface. Thermal contact resistance is significant and can even dominate the heat transfer for good heat conductors such as metals, but can be disregarded for poor heat conductors such as insulations. 13
  • 14. The thermal contact resistance can be minimized by applying • a thermal grease such as silicon oil • a better conducting gas such as helium or hydrogen • a soft metallic foil such as tin, silver, Effect of metallic coatings on thermal contact conductance 14 copper, nickel, or aluminum
  • 15. The thermal contact conductance is highest (and thus the contact resistance is lowest) for soft metals with smooth surfaces at high pressure. 15
  • 16. GENERALIZED THERMAL RESISTANCE NETWORKS Thermal resistance network for two parallel layers. 16
  • 17. Two assumptions in solving complex multidimensional heat transfer problems by treating them as one- dimensional using the thermal resistance network are (1) any plane wall normal to the x-axis is isothermal (i.e., to assume the temperature to vary in the x-direction only) (2) any plane parallel to the x-axis is adiabatic (i.e., to assume heat transfer Thermal resistance network for to occur in the x-direction only) combined series-parallel Do they give the same result? 17 arrangement.
  • 18. HEAT CONDUCTION IN CYLINDERS AND SPHERES Heat transfer through the pipe can be modeled as steady and one-dimensional. The temperature of the pipe depends on one direction only (the radial r-direction) and can be expressed as T = T(r). The temperature is independent of the azimuthal angle or the axial distance. This situation is approximated in practice in long cylindrical Heat is lost from a hot-water pipe to pipes and spherical the air outside in the radial direction, containers. and thus heat transfer from a long pipe is one-dimensional. 18
  • 19. A long cylindrical pipe (or spherical shell) with specified inner and outer surface temperatures T1 and T2. Conduction resistance of the cylinder layer 19
  • 20. A spherical shell with specified inner and outer surface temperatures T1 and T2. Conduction resistance of the spherical layer 20
  • 21. for a cylindrical layer for a spherical layer The thermal resistance network for a cylindrical (or spherical) shell subjected to convection from both the inner and the outer sides. 21
  • 22. Multilayered Cylinders and Spheres The thermal resistance network for heat transfer through a three-layered composite cylinder subjected to convection on both sides. 22
  • 23. Once heat transfer rate Q has been calculated, the interface temperature T2 can be determined from any of the following two relations: 23
  • 24. CRITICAL RADIUS OF INSULATION Adding more insulation to a wall or to the attic always decreases heat transfer since the heat transfer area is constant, and adding insulation always increases the thermal resistance of the wall without increasing the convection resistance. In a a cylindrical pipe or a spherical shell, the additional insulation increases the conduction resistance of the insulation layer but decreases the convection An insulated cylindrical pipe exposed to resistance of the surface because convection from the outer surface and of the increase in the outer surface the thermal resistance network area for convection. associated with it. The heat transfer from the pipe may increase or decrease, depending on which effect dominates. 24
  • 25. The critical radius of insulation for a cylindrical body: The critical radius of insulation for a spherical shell: The largest value of the critical radius we are likely to encounter is We can insulate hot-water or steam pipes freely without The variation of heat transfer worrying about the possibility of rate with the outer radius of the increasing the heat transfer by insulation r2 when r1 < rcr. insulating the pipes. 25