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Laminated Rubber Bearings




Heavy Duty Composites for
    Aerospace and
Undersea
Laminated Rubber Bearings
     (Elastomeric Bearings)
• Composite of elastomer and metal layers

• Support massive structures
     -Permit thermal expansion
     -Isolate bulidings from earthquakes
     -Big, maybe 1/2 inch thin

• Small & dynamic
    -Helicopters
    -Undersea
(Seen from above,
moving up on picture)
Heavy Duty for a Thrust Bearing
 • Tons of CF while oscillating
        +/- a few degrees
 • Early failure of ball / roller bearings
      -spalling, fretting corrosion

 A New Idea was needed ---
 Laminated Rubber Bearings
(Seen from above,
moving up on picture)
Laminated Rubber /
          Elastomeric Bearings

•Easily handle tons of CF
•Oscillate at high frequency
•No lubrication
•NR for high resilience

Used on most helicopters now
Enstrom – First with Elastomeric Bearings
Enstrom Bearing Design

         • 2-1/4" in diameter
         • More than100 rubber
           & brass layers each
         • All layers 0.002” thick
         • 18,000 lbs. CF
Small Wind Turbines


      • Blade pitch angle
        variable with wind

      • Increase efficiency
Compression Very Slight

• At 10,000 psi pressure on bearing
     - thinner by a few sheets of paper
     - about .010 of an inch

• Rubber layers can’t squeeze out
    - because rubber layers are very thin
    -only .002 of an inch thick

• Compression due to volume decrease
One-inch Square Laminate
          Pads
                • 40 layers
                   .002’ brass
                • 39 layers
                   .002” NR

                • Bendable

                • RIGID
• RRC specializes in laminates with
    very thin layers
• Small helicopters
• Chemical bond of NR to hi-tensile
brass
• Lack of adhesive reduces thickness

• Larger helicopters use thicker,
    fewer layers
Planar & Chevron



• Planar
     - angular oscillation & lateral movement
     - easier to make – no metal forming
• Chevron
     - precludes lateral shifting
     - permits taller bearing for given load
Conical

• Combined radial & thrust
  loads

• Angular motion about axis
Cylindrical (Radial) Bearing

          • Circular & axial motion
          • Wrapped around shaft
          • Axial thermal expansion
            of shaft
          • Silicone rubber for heat
Spherical Bearings




• 3D angular motion about center
   - rotation about longitudinal axis
   - tilting L/R and in/out of screen
Helicopter Spherical Bearing

       • Many large helicopters

       • Ordinary pitch oscillation

       • Also lead-lag & flapping
Design Factors
•   Diametral dimensions
•   Height
•   Load forces
•   Torsional stiffness
•   Oscillatory torsional shear strain
•   Fatigue life
•   Angular range.
Some Relationships
• Torsional Stiffness
    - prop. to 4th power of diameter
    - inverse with height
• Torsional Shear Strain for given angle
    - prop. to diameter
    - inverse with height
• Fatigue Life
    - Max oscillatory torsional shear strain
    - internal pressure
    - other factors
Bearing-Seals

• A more recent development by RRC

• New design opportunities
    for undersea craft
Undersea Bearing-Seal

                     It’s the same thing!



-An ordinary laminated rubber bearing
     - Top and bottom enclosed
•Circular body makes a hermetic seal
     - Seawater outside can't penetrate
     - Solid barrier around central hole
Undersea Bearing-Seal

                      It’s the same thing!



• Seals against immense pressure
    -tested to 17,000 psi
• No flimsy sliding surfaces like lip or face
• Immune to sand and grit
• Torque remains constant with depth
What can we do with a
           bearing-seal?
• Suppose we have a pressure vessel
     - like a submarine
• And suppose we want to have a sealed
  shaft that extends from the inside of it to
  the outside
     - like a diving plane shaft

• We can do that with a bearing-seal.
AUV
• Small autonomous robotic submarine
• Looks like a torpedo, but leisurely
• Loaded with sensors
        - pressure, temps, sonar, guidance
• Pre-programmed for a mission over area
• Military, Scientific, Offshore Oil & Gas
       - mine-hunting for the Navy
       - sensing ocean variables
       - inspect underwater oil & gas pipelines.
Application of Bearing-Seals
• Mount & seal external hydrofoils that can
             control AUV:
     - direction by rudder
     - climb/descent by diving planes
• Even “fishtail” propulsion
     - swivelling tail fin back & forth
• Advantage of actuation in air environment
     - low cost, off shelf actuators
     - no worries about seawater corrosion
Typical Bearing-Seal
   •    OD = 2.06", ID = 1", ht. = 1/2“
   •   80 hi-tensile brass + 78 natural
       rubber layers, both .002" thick
   •   10,000 psi water pressure
       outside
   •    +/- 15 degrees for 1,000,000
       cycles
   •   Also cycled at max sea depth,
       17,000 psi
Bearing-Seal application similar to
         helicopter use

• Bearing - as well as hermetic seal
• Angular movement/oscillation
      +/-15 degrees
• High force -intense hydrostatic pressure
    instead of centrifugal force
• Millions of cycles
Laminated Rubber Bearing
           Technology

•   Simplicity
•   Low cost
•   No lubrication
•   Reliability
•   Long life

        For vehicles that
Probe the sky and depths of the sea

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Laminated Rubber Bearings, Heavy Duty Composites for Aerospace and Undersea

  • 1. Laminated Rubber Bearings Heavy Duty Composites for Aerospace and Undersea
  • 2. Laminated Rubber Bearings (Elastomeric Bearings) • Composite of elastomer and metal layers • Support massive structures -Permit thermal expansion -Isolate bulidings from earthquakes -Big, maybe 1/2 inch thin • Small & dynamic -Helicopters -Undersea
  • 3.
  • 4.
  • 5. (Seen from above, moving up on picture)
  • 6. Heavy Duty for a Thrust Bearing • Tons of CF while oscillating +/- a few degrees • Early failure of ball / roller bearings -spalling, fretting corrosion A New Idea was needed --- Laminated Rubber Bearings
  • 7. (Seen from above, moving up on picture)
  • 8. Laminated Rubber / Elastomeric Bearings •Easily handle tons of CF •Oscillate at high frequency •No lubrication •NR for high resilience Used on most helicopters now
  • 9. Enstrom – First with Elastomeric Bearings
  • 10. Enstrom Bearing Design • 2-1/4" in diameter • More than100 rubber & brass layers each • All layers 0.002” thick • 18,000 lbs. CF
  • 11. Small Wind Turbines • Blade pitch angle variable with wind • Increase efficiency
  • 12. Compression Very Slight • At 10,000 psi pressure on bearing - thinner by a few sheets of paper - about .010 of an inch • Rubber layers can’t squeeze out - because rubber layers are very thin -only .002 of an inch thick • Compression due to volume decrease
  • 13. One-inch Square Laminate Pads • 40 layers .002’ brass • 39 layers .002” NR • Bendable • RIGID
  • 14.
  • 15.
  • 16. • RRC specializes in laminates with very thin layers • Small helicopters • Chemical bond of NR to hi-tensile brass • Lack of adhesive reduces thickness • Larger helicopters use thicker, fewer layers
  • 17.
  • 18. Planar & Chevron • Planar - angular oscillation & lateral movement - easier to make – no metal forming • Chevron - precludes lateral shifting - permits taller bearing for given load
  • 19. Conical • Combined radial & thrust loads • Angular motion about axis
  • 20. Cylindrical (Radial) Bearing • Circular & axial motion • Wrapped around shaft • Axial thermal expansion of shaft • Silicone rubber for heat
  • 21. Spherical Bearings • 3D angular motion about center - rotation about longitudinal axis - tilting L/R and in/out of screen
  • 22. Helicopter Spherical Bearing • Many large helicopters • Ordinary pitch oscillation • Also lead-lag & flapping
  • 23. Design Factors • Diametral dimensions • Height • Load forces • Torsional stiffness • Oscillatory torsional shear strain • Fatigue life • Angular range.
  • 24. Some Relationships • Torsional Stiffness - prop. to 4th power of diameter - inverse with height • Torsional Shear Strain for given angle - prop. to diameter - inverse with height • Fatigue Life - Max oscillatory torsional shear strain - internal pressure - other factors
  • 25. Bearing-Seals • A more recent development by RRC • New design opportunities for undersea craft
  • 26. Undersea Bearing-Seal It’s the same thing! -An ordinary laminated rubber bearing - Top and bottom enclosed •Circular body makes a hermetic seal - Seawater outside can't penetrate - Solid barrier around central hole
  • 27. Undersea Bearing-Seal It’s the same thing! • Seals against immense pressure -tested to 17,000 psi • No flimsy sliding surfaces like lip or face • Immune to sand and grit • Torque remains constant with depth
  • 28. What can we do with a bearing-seal? • Suppose we have a pressure vessel - like a submarine • And suppose we want to have a sealed shaft that extends from the inside of it to the outside - like a diving plane shaft • We can do that with a bearing-seal.
  • 29. AUV • Small autonomous robotic submarine • Looks like a torpedo, but leisurely • Loaded with sensors - pressure, temps, sonar, guidance • Pre-programmed for a mission over area • Military, Scientific, Offshore Oil & Gas - mine-hunting for the Navy - sensing ocean variables - inspect underwater oil & gas pipelines.
  • 30.
  • 31. Application of Bearing-Seals • Mount & seal external hydrofoils that can control AUV: - direction by rudder - climb/descent by diving planes • Even “fishtail” propulsion - swivelling tail fin back & forth • Advantage of actuation in air environment - low cost, off shelf actuators - no worries about seawater corrosion
  • 32.
  • 33. Typical Bearing-Seal • OD = 2.06", ID = 1", ht. = 1/2“ • 80 hi-tensile brass + 78 natural rubber layers, both .002" thick • 10,000 psi water pressure outside • +/- 15 degrees for 1,000,000 cycles • Also cycled at max sea depth, 17,000 psi
  • 34. Bearing-Seal application similar to helicopter use • Bearing - as well as hermetic seal • Angular movement/oscillation +/-15 degrees • High force -intense hydrostatic pressure instead of centrifugal force • Millions of cycles
  • 35. Laminated Rubber Bearing Technology • Simplicity • Low cost • No lubrication • Reliability • Long life For vehicles that Probe the sky and depths of the sea