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#WindWebinar
#WindWebinar
ROMO Wind is a technology and service company
and the exclusive provider of the patented iSpin technology.
We provide our customers with the best solutions for measuring,
monitoring and improving wind turbine performance for a
better return on their investment.
ROMO Wind at a glance
Page 2
ROMO Wind AG
Baarer Strasse 80
6300 Zug
Switzerland
sales@romowind.com
Offices in Denmark,
Germany, Italy, UK, Ireland,
Spain, Switzerland and
France.
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
Our partner in North America:
#WindWebinar
Agenda
Page 3
Create transparency in your wind park operations by monitoring3
A solution: The iSpin technology2
The problem: Inaccurate wind measurements at wind turbines1
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Illustration of why nacelle
anemometers don’t work
Page 4
Wind vane issues
•  Even very small installation errors mean large yaw misalignments
•  Sensor resolution
•  Errors with the wind sensors
•  Turbines today do not monitor and correct yaw misalignments
Site conditions differ
•  Terrain conditions
•  Turbine prototype test conditions
•  Other wind turbines
Ancillary equipment alters the nacelle flow
•  Retrofitting of e.g. new aviation lights
•  Relocation or change of wind direction sensor
•  Nacelle based lidars
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Agenda
Page 5
3
2
1
Create transparency in your wind park operations by monitoring
A solution: The iSpin technology
The problem: Inaccurate wind measurements at wind turbines
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Overcoming issues with current
wind measurements
Page 6
Control
loads
Yaw
misalignment
correction
Relative
power curve
comparisons
Improve
production
forecast
iSpin
Improve
performance
Reduce
maintenance
costs
Life time
extension
Optimise
revenues
Monitor
performance
Position of
conventional nacelle
anemometer
Position of
iSpin spinner
anemometer
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
The iSpin technology
Page 7
•  Invented and developed by DTU / RISØ in Denmark since 2004
•  Innovative application of “old” proven ultrasonic measurement technology
•  Since April 2013: IEC 61400-12-2 standard for performance measurement
•  Acquired and industrially developed by ROMO Wind since 2011
•  What iSpin measures:
-  Wind speed (rotor speed and “free” wind)
-  Yaw misalignment
-  Inclination angle
-  Turbulence intensity
-  Temperature
-  Air density (by adding an air pressure sensor)
-  Wind direction (by adding a nacelle direction sensor)
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
How the spinner anemometer
works
Page 8
38 degree yaw misalignment0 degree yaw misalignment
Measured wind speed by the 3 sensors
at wind direction 90° to rotor swept area
Measured wind speed by the 3 sensors
on a wind turbine with yaw misalignment
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Agenda
Page 9
3
2
1
Create transparency in your wind park operations by monitoring
A solution: The iSpin technology
The problem: Inaccurate wind measurements at wind turbines
Power performance3.3
Advanced wind measurements3.2
Yaw misalignments3.1
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Agenda
Page 10
3
2
1
Create transparency in your wind park operations by monitoring
A solution: The iSpin technology
The problem: Inaccurate wind measurements at wind turbines
Power performance3.3
Advanced wind measurements3.2
Yaw misalignments3.1
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Yaw misalignment measured
with iSpin
Page 11
static yaw
misalignment
range of dynamic yaw
misalignment
relevant range of
wind speeds
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Yaw misalignment monitoring is
necessary
Page 12
15o initial yaw
misalignment
Correction
Wind vane
exchange
Re-correction
Wind vane exchange Aviation lights
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Static yaw misalignments are very
frequent
Page 13
ROMO Wind’s static yaw misalignment statistics
(266 wind turbines)
Static yaw
misalignment
<4° 4°- 8° 8°-12° 12°-16° >16°
Distribution 48% 28% 14% 5% 5%
à 1,98% more AEP
by having the static yaw misalignments corrected.
Every day without yaw misalignment optimisation is a net loss.
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Yaw misalignments = loss of
production
Page 14
Yaw
misalignments
Lower
production
4° 0.5%
6° 1.1%
8° 1.9%
10° 3.0%
12° 4.3%
14° 5.9%
16° 7.6%
18° 9.5%
Relative power
curve comparison
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
All turbine types suffer yaw
misalignment – to varying degrees
Page 15
Per turbine type
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Benchmarking of yaw control (1/2)
Page 16
Bad yaw controlAverage yaw controlGood yaw control
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Yaw misalignments = higher loads*
Page 17
*report by GL Garrad Hassan, Fatigue Load Calculations for ROMO Wind to Assess Sensitivity to Changes in 10-min Mean Yaw Error, 29-11-2012,
report is publicly available on our website www.romowind.com in the “Knowledge centre” section.
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Agenda
Page 18
3
2
1
Create transparency in your wind park operations by monitoring
A solution: The iSpin technology
The problem: Inaccurate wind measurements at wind turbines
Power performance3.3
Advanced wind measurements3.2
Yaw misalignments3.1
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Advanced wind measurements:
wind speed
Page 1921 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 20
24% turbulence
intensity
21% turbulence
intensity
20% turbulence
intensity
20% turbulence
intensity
Enables comparison of the original site evaluation
with measured data for turbulence intensity and flow
inclination.
IEC 61400:
•  Turbulence intensity A < 18%; B < 16%
•  Flow inclination < 8°
Turbulence intensity and flow
inclination
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Advanced wind measurements:
turbulence intensity
Page 2121 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 22
Advanced wind measurements:
flow inclination
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Agenda
Page 23
3
2
1
Create transparency in your wind park operations by monitoring
A solution: The iSpin technology
The problem: Inaccurate wind measurements at wind turbines
Power performance3.3
Advanced wind measurements3.2
Yaw misalignments3.1
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Power Curve Measurements
Page 2421 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 25
High correlation between met mast
and iSpin
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 26
Power curve comparison (1/2)
Met mast
Nacelle based
LiDAR
Nacelle
anemometer
iSpin
Filtered for wake, air density and wind sector according to IEC standard.
iSpin shows 30% less variation on wind speeds than met-mast and LiDAR
Forward looking wind measurement Local wind measurement
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 27
Power curves and scatter (std.
dev.) in undisturbed inflow
101 – 229 deg
0
500
1000
1500
2000
2500
0 5 10 15 20 25
Power[kW]
Wind speed [m/s]
Manufacturer
SA
Lidar
Met-mast
0
20
40
60
80
100
120
140
160
180
0 5 10 15 20
Standarddeviation[kW]
Wind speed [m/s]
SA
Lidar
Met-mast
Comparison with the IEC met mast measurement:
iSpin 2 IEC: Δ = 0,4 %
Lidar 2 IEC: Δ = -7,7 %
Comparison with the warrantied power curve:
IEC 2 PCw: Δ = 1,2 %
iSpin 2 PCw: Δ = 1,6 %
Lidar 2 PCw: Δ = -6,5 %
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 28
Power curves – undisturbed inflow
101 – 229 deg
Power curves for turbines
2,3,4,5,6,10,11,12,13
Turbines 7,8,9 running in noise
reduced mode – different power
curves.
Turbine 1 with different installation
mode.
Data
#2,3,4,5,6: 7 Sep -> 22 Oct 2015
#1,10,11,12: 23 Sep -> 22 Oct 2015
0
500
1000
1500
2000
2500
Power[kW]
Wind speed [m/s]
Power curves - undisturbed inflow
NKE02, AEP=9.196 GWh, 1.10% w.r.t
MF
NKE03, AEP=9.189 GWh, 1.02% w.r.t
MF
NKE04, AEP=9.244 GWh, 1.63% w.r.t
MF
NKE05, AEP=9.260 GWh, 1.81% w.r.t
MF
NKE06, AEP=9.077 GWh, -0.20%
w.r.t MF
NKE10, AEP=9.198 GWh, 01.12%
w.r.t MF
NKE11, AEP=9.130 GWh, 0.38% w.r.t
MF
NKE12, AEP=9.292 GWh, 2.16% w.r.t
MF
NKE13, AEP=9.0167 GWh, -0.88%
w.r.t MF
Manufacturer (MF) power curve
Comparison with the IEC met mast measurement:
iSpin 2 IEC: Δav. = 0,4 %; Δmax = 1,0 %
Comparison with the warranted power curve:
iSpin 2 PCw: Δav. = 1,3 %; Δmax = 2,2 %
(except for NKE01 where sensor mounting was slightly different, 4.7%)
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 29
Power curve comparison (2/2)
Met mast
Nacelle based
LiDAR
Nacelle
anemometer
iSpin
Forward looking wind measurement Local wind measurement
No filtering for wind sector or wake. The nacelle anemometer power curve as seen in SCADA system.
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 30
Power curves and scatter (std.
dev.) in undisturbed inflow
0 – 360 deg
0
500
1000
1500
2000
2500
0 5 10 15 20 25
Power[kW]
Wind speed [m/s]
Manufacturer
SA
Lidar
Met-mast
0
100
200
300
400
500
600
0 5 10 15 20 25
Standarddeviation[kW]
Wind speed [m/s]
SA
Lidar
Met-mast
Comparison with the IEC power curve measurement:
iSpin 2 IEC*: Δ = 0,1 %
*… IEC compliant in the free wind sectors only
Comparison with the warrantied power curve:
iSpin 2 PCw*: Δ = 1,63 %
*… IEC compliant in the free wind sectors only
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 31
Power curves 0–360 deg including
wakes
Power curves for turbines
2,3,4,5,6,10,11,12,13
Turbines 7,8,9 running in noise
reduced mode – different power
curves (not shown)
Turbine 1 – different installation
mode
Data
#2,3,4,5,6: 7 Sep -> 22 Oct 2015
#1,10,11,12: 23 Sep -> 22 Oct
2015
0
500
1000
1500
2000
2500
Power[kW]
Wind speed [m/s]
Power curves 0-360 deg including wakes
NKE02, AEP=9.179 GWh, 0.92%
w.r.t MF
NKE03, AEP=9.158 GWh, 0.69%
w.r.t MF
NKE04, AEP=9.214 GWh, 1.30%
w.r.t MF
NKE05, AEP=9.203 GWh, 1.18%
w.r.t MF
NKE06, AEP=9.056 GWh, -0.43%
w.r.t MF
NKE10, AEP=9.135 GWh, 0.43%
w.r.t MF
NKE11, AEP=9.079 GWh, -0.18%
w.r.t MF
NKE12, AEP=9.237 GWh, 1.56%
w.r.t MF
NKE13, AEP=8.967 GWh, -1.41%
w.r.t MF
Manufacturer (MF) power curve
Comparison with the IEC met mast measurement:
iSpin 2 IEC: Δav. = -0,3 %; Δmax = 0,4 %
Comparison with the warranted power curve:
iSpin 2 PCw: Δav. = 0,9 %; Δmax = 1,6 %
(except for NKE01 where sensor mounting was slightly different, 4.7%)
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Summary: iSpin brings tangible
and large benefits
Page 32
Increased annual energy production:
•  Possible to measure and correct static yaw alignments (~2.0 % AEP increase)
•  Enables improved turbine operation to account for sector wise characteristics based on actual
measurements (turbulence intensity, flow inclination, etc.)
•  Enables assessment and documentation of the effects of other optimisation technologies by accurately
measuring relative power curve changes
•  Enables intervention if the wind turbine underperforms
•  Some turbines can further increase the AEP by 0.2-1.5% by improving dynamic yaw problems. Requires
collaboration with turbine manufacturer
Prolonged turbine life time and reduced maintenance costs
•  Correcting yaw misalignment reduces loads; stop decreasing life time and increasing maintenance costs of
major components (rotor, drivetrain, gearbox)
•  Optimised turbine operation resulting from measurement of damaging wind conditions (flow inclinations and
turbulence intensity) in all wind sectors can also prolong life time and reduce maintenance costs
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Questions?
Karl Fatrdla
Head of Sales
Romo Wind AG
619.606.8797
kf@romowind.com
Michelle Froese
Editor - Moderator
Windpower Engineering
mfroese@wtwhmedia.com
@Windpower_Eng
#WindWebinar
cos² relationship
Page 34
Turbine
comparison
Relative power
curve comparison
Documented
proof
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
All turbine types suffer yaw
misalignment – to varying degrees
Page 35
Per turbine type
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Yaw misalignment measured with
iSpin vs. lidar
Page 3621 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Yaw misalignment measured with
iSpin vs. lidar open sectors*
Page 37
*Wind sectors with wake effects or terrain obstacles filtered out
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
EFFECT OF O&M RE-
CALIBRATION OF WIND SENSORS
Page 3821 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
RE-CALIBRATION OF WIND
SENSORS
Page 39
YM measured
(degrees)
YM after OEM
recalibration
Delta YM after
recalibration
Turbine #1 7,8 11,0 3,2
Turbine #2 1,8 4,6 2,8
Turbine #3 4,2 6,8 2,6
Turbine #4 3,8 4,8 1
Turbine #5 6,7 7,2 0,5
Turbine #6 8,7 8,3 -0,4
Turbine #7 8,6 7,8 -0,8
Turbine #8 7,9 7,0 -0,9
Turbine #9 11,9 11,0 -0,9
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 40
Relative power curve monitoring
For 6m/s annual wind
speed with Rayleigh
wind distribution the
increase would be
around 5.5%
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar Page 41
iSpin measurements not affected
by vortex generator installation or
yaw misalignment correction
iSpin vs met mast Nacelle anemometer vs met mast
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
iSpin Basic
Page 42
Designed for:
•  Turbine owners and operators who want to
maximise the revenue from their installed base
•  Permanent installation
Data included in the quarterly reports:
•  Static yaw misalignment
Power supply:
•  Fixed power supply in hub: 230 VAC, 24 VDC
or 24 VAC (other by request)
Service technician interface:
•  SMS via mobile phone
•  LEDs on the iSMB HW
Requirements:
•  Local SIM card for SMS and dial up data
(2G or 3G GSM coverage)
3 x Spinner
Anemometer
Sensor Control
Unit (Metek Box)
Hub/rotor Nacelle
Power supply
Data Collection and
Communication Unit
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
iSpin Advanced
Page 43
3 x Spinner
Anemometer
Sensor Control
Unit (Metek Box)
Hub/rotor Nacelle
Power supply
Data Collection and
Communication Unit
Designed for:
•  Turbine owners and operators
•  Permanent installation
Data included in the quarterly reports:
•  All values from iSpin Basic
•  Wind speed
•  Turbulence intensity
•  Flow inclination
•  Temperature
Customer data interface:
•  Modbus/TCP for online data
•  FTP for historical data (10 min. avr.)
ROMO data interface:
•  Mita-Teknik Gateway
Power supply:
•  Fixed power supply in hub: 230 VAC, 24 VDC
or 24 VAC (other by request)
Service technician interface:
•  Web browser with Java
Requirements:
•  Internet access via Broadband or local SIM
card for 3G data (3G GSM coverage on site)
Nacelle position Sensor
(GPS) option 1*
ROMO Wind Data
Centre via Internet
Nacelle power
supply 230 VAC
Nacelle
position
Sensor/
option 2*
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
iSpin Advanced Plus
Page 44
3 x Spinner
Anemometer
Sensor Control
Unit (Metek Box)
Hub/rotor Nacelle
Power supply
Data Collection and
Communication Unit
ROMO Wind Data
Centre via Internet
Nacelle power
supply 230 VAC
Nacelle
position
Sensor/
option 2*
Nacelle position sensor
(GPS) option 1* and
Air pressure sensor
Designed for:
•  Turbine owners and operators
•  Permanent installation
Data included in the quarterly reports:
•  All values from iSpin Advanced
•  Air density
•  Relative power curve
Customer data interface:
•  Modbus/TCP for online data
•  FTP for historical data (10 min. avr.)
ROMO data interface:
•  Mita-Teknik Gateway
Power supply:
•  Fixed power supply in hub: 230 VAC, 24 VDC
or 24 VAC (other by request)
Service technician interface:
•  Web browser with Java
Requirements:
•  Internet access via Broadband or local SIM
card for 3G data (3G GSM coverage on site)
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Installation of iSpin in the spinner
Page 45
•  Installed from the inside of the spinner in all
kinds of weather conditions (120 degrees spacing)
•  Spinner anemometer(s) aligned with the centre line
•  Completed within 2 to 5 hours
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
Installation of iSpin Advanced in the nacelle
Page 46
•  Installation is independent of all other
equipment in the wind turbine except for
power in the spinner for iSpin Basic and
power in the nacelle for iSpin Advanced /
iSpin Advanced Plus.
Collector
Ring
Fuse box Transformer
21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
#WindWebinar
q  This webinar will be available at
www.windpowerengineering.com & email
q  Tweet with hashtag #WindWebinar
q  Connect with Windpower Engineering & Development
q  Discuss this on EngineeringExchange.com
Don’t Forget!
#WindWebinar

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Increase AEP by 2% With Improved Wind Measurement

  • 2. #WindWebinar ROMO Wind is a technology and service company and the exclusive provider of the patented iSpin technology. We provide our customers with the best solutions for measuring, monitoring and improving wind turbine performance for a better return on their investment. ROMO Wind at a glance Page 2 ROMO Wind AG Baarer Strasse 80 6300 Zug Switzerland sales@romowind.com Offices in Denmark, Germany, Italy, UK, Ireland, Spain, Switzerland and France. 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin Our partner in North America:
  • 3. #WindWebinar Agenda Page 3 Create transparency in your wind park operations by monitoring3 A solution: The iSpin technology2 The problem: Inaccurate wind measurements at wind turbines1 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 4. #WindWebinar Illustration of why nacelle anemometers don’t work Page 4 Wind vane issues •  Even very small installation errors mean large yaw misalignments •  Sensor resolution •  Errors with the wind sensors •  Turbines today do not monitor and correct yaw misalignments Site conditions differ •  Terrain conditions •  Turbine prototype test conditions •  Other wind turbines Ancillary equipment alters the nacelle flow •  Retrofitting of e.g. new aviation lights •  Relocation or change of wind direction sensor •  Nacelle based lidars 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 5. #WindWebinar Agenda Page 5 3 2 1 Create transparency in your wind park operations by monitoring A solution: The iSpin technology The problem: Inaccurate wind measurements at wind turbines 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 6. #WindWebinar Overcoming issues with current wind measurements Page 6 Control loads Yaw misalignment correction Relative power curve comparisons Improve production forecast iSpin Improve performance Reduce maintenance costs Life time extension Optimise revenues Monitor performance Position of conventional nacelle anemometer Position of iSpin spinner anemometer 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 7. #WindWebinar The iSpin technology Page 7 •  Invented and developed by DTU / RISØ in Denmark since 2004 •  Innovative application of “old” proven ultrasonic measurement technology •  Since April 2013: IEC 61400-12-2 standard for performance measurement •  Acquired and industrially developed by ROMO Wind since 2011 •  What iSpin measures: -  Wind speed (rotor speed and “free” wind) -  Yaw misalignment -  Inclination angle -  Turbulence intensity -  Temperature -  Air density (by adding an air pressure sensor) -  Wind direction (by adding a nacelle direction sensor) 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 8. #WindWebinar How the spinner anemometer works Page 8 38 degree yaw misalignment0 degree yaw misalignment Measured wind speed by the 3 sensors at wind direction 90° to rotor swept area Measured wind speed by the 3 sensors on a wind turbine with yaw misalignment 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 9. #WindWebinar Agenda Page 9 3 2 1 Create transparency in your wind park operations by monitoring A solution: The iSpin technology The problem: Inaccurate wind measurements at wind turbines Power performance3.3 Advanced wind measurements3.2 Yaw misalignments3.1 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 10. #WindWebinar Agenda Page 10 3 2 1 Create transparency in your wind park operations by monitoring A solution: The iSpin technology The problem: Inaccurate wind measurements at wind turbines Power performance3.3 Advanced wind measurements3.2 Yaw misalignments3.1 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 11. #WindWebinar Yaw misalignment measured with iSpin Page 11 static yaw misalignment range of dynamic yaw misalignment relevant range of wind speeds 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 12. #WindWebinar Yaw misalignment monitoring is necessary Page 12 15o initial yaw misalignment Correction Wind vane exchange Re-correction Wind vane exchange Aviation lights 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 13. #WindWebinar Static yaw misalignments are very frequent Page 13 ROMO Wind’s static yaw misalignment statistics (266 wind turbines) Static yaw misalignment <4° 4°- 8° 8°-12° 12°-16° >16° Distribution 48% 28% 14% 5% 5% à 1,98% more AEP by having the static yaw misalignments corrected. Every day without yaw misalignment optimisation is a net loss. 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 14. #WindWebinar Yaw misalignments = loss of production Page 14 Yaw misalignments Lower production 4° 0.5% 6° 1.1% 8° 1.9% 10° 3.0% 12° 4.3% 14° 5.9% 16° 7.6% 18° 9.5% Relative power curve comparison 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 15. #WindWebinar All turbine types suffer yaw misalignment – to varying degrees Page 15 Per turbine type 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 16. #WindWebinar Benchmarking of yaw control (1/2) Page 16 Bad yaw controlAverage yaw controlGood yaw control 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 17. #WindWebinar Yaw misalignments = higher loads* Page 17 *report by GL Garrad Hassan, Fatigue Load Calculations for ROMO Wind to Assess Sensitivity to Changes in 10-min Mean Yaw Error, 29-11-2012, report is publicly available on our website www.romowind.com in the “Knowledge centre” section. 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 18. #WindWebinar Agenda Page 18 3 2 1 Create transparency in your wind park operations by monitoring A solution: The iSpin technology The problem: Inaccurate wind measurements at wind turbines Power performance3.3 Advanced wind measurements3.2 Yaw misalignments3.1 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 19. #WindWebinar Advanced wind measurements: wind speed Page 1921 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 20. #WindWebinar Page 20 24% turbulence intensity 21% turbulence intensity 20% turbulence intensity 20% turbulence intensity Enables comparison of the original site evaluation with measured data for turbulence intensity and flow inclination. IEC 61400: •  Turbulence intensity A < 18%; B < 16% •  Flow inclination < 8° Turbulence intensity and flow inclination 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 21. #WindWebinar Advanced wind measurements: turbulence intensity Page 2121 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 22. #WindWebinar Page 22 Advanced wind measurements: flow inclination 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 23. #WindWebinar Agenda Page 23 3 2 1 Create transparency in your wind park operations by monitoring A solution: The iSpin technology The problem: Inaccurate wind measurements at wind turbines Power performance3.3 Advanced wind measurements3.2 Yaw misalignments3.1 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 24. #WindWebinar Power Curve Measurements Page 2421 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 25. #WindWebinar Page 25 High correlation between met mast and iSpin 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 26. #WindWebinar Page 26 Power curve comparison (1/2) Met mast Nacelle based LiDAR Nacelle anemometer iSpin Filtered for wake, air density and wind sector according to IEC standard. iSpin shows 30% less variation on wind speeds than met-mast and LiDAR Forward looking wind measurement Local wind measurement 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 27. #WindWebinar Page 27 Power curves and scatter (std. dev.) in undisturbed inflow 101 – 229 deg 0 500 1000 1500 2000 2500 0 5 10 15 20 25 Power[kW] Wind speed [m/s] Manufacturer SA Lidar Met-mast 0 20 40 60 80 100 120 140 160 180 0 5 10 15 20 Standarddeviation[kW] Wind speed [m/s] SA Lidar Met-mast Comparison with the IEC met mast measurement: iSpin 2 IEC: Δ = 0,4 % Lidar 2 IEC: Δ = -7,7 % Comparison with the warrantied power curve: IEC 2 PCw: Δ = 1,2 % iSpin 2 PCw: Δ = 1,6 % Lidar 2 PCw: Δ = -6,5 % 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 28. #WindWebinar Page 28 Power curves – undisturbed inflow 101 – 229 deg Power curves for turbines 2,3,4,5,6,10,11,12,13 Turbines 7,8,9 running in noise reduced mode – different power curves. Turbine 1 with different installation mode. Data #2,3,4,5,6: 7 Sep -> 22 Oct 2015 #1,10,11,12: 23 Sep -> 22 Oct 2015 0 500 1000 1500 2000 2500 Power[kW] Wind speed [m/s] Power curves - undisturbed inflow NKE02, AEP=9.196 GWh, 1.10% w.r.t MF NKE03, AEP=9.189 GWh, 1.02% w.r.t MF NKE04, AEP=9.244 GWh, 1.63% w.r.t MF NKE05, AEP=9.260 GWh, 1.81% w.r.t MF NKE06, AEP=9.077 GWh, -0.20% w.r.t MF NKE10, AEP=9.198 GWh, 01.12% w.r.t MF NKE11, AEP=9.130 GWh, 0.38% w.r.t MF NKE12, AEP=9.292 GWh, 2.16% w.r.t MF NKE13, AEP=9.0167 GWh, -0.88% w.r.t MF Manufacturer (MF) power curve Comparison with the IEC met mast measurement: iSpin 2 IEC: Δav. = 0,4 %; Δmax = 1,0 % Comparison with the warranted power curve: iSpin 2 PCw: Δav. = 1,3 %; Δmax = 2,2 % (except for NKE01 where sensor mounting was slightly different, 4.7%) 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 29. #WindWebinar Page 29 Power curve comparison (2/2) Met mast Nacelle based LiDAR Nacelle anemometer iSpin Forward looking wind measurement Local wind measurement No filtering for wind sector or wake. The nacelle anemometer power curve as seen in SCADA system. 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 30. #WindWebinar Page 30 Power curves and scatter (std. dev.) in undisturbed inflow 0 – 360 deg 0 500 1000 1500 2000 2500 0 5 10 15 20 25 Power[kW] Wind speed [m/s] Manufacturer SA Lidar Met-mast 0 100 200 300 400 500 600 0 5 10 15 20 25 Standarddeviation[kW] Wind speed [m/s] SA Lidar Met-mast Comparison with the IEC power curve measurement: iSpin 2 IEC*: Δ = 0,1 % *… IEC compliant in the free wind sectors only Comparison with the warrantied power curve: iSpin 2 PCw*: Δ = 1,63 % *… IEC compliant in the free wind sectors only 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 31. #WindWebinar Page 31 Power curves 0–360 deg including wakes Power curves for turbines 2,3,4,5,6,10,11,12,13 Turbines 7,8,9 running in noise reduced mode – different power curves (not shown) Turbine 1 – different installation mode Data #2,3,4,5,6: 7 Sep -> 22 Oct 2015 #1,10,11,12: 23 Sep -> 22 Oct 2015 0 500 1000 1500 2000 2500 Power[kW] Wind speed [m/s] Power curves 0-360 deg including wakes NKE02, AEP=9.179 GWh, 0.92% w.r.t MF NKE03, AEP=9.158 GWh, 0.69% w.r.t MF NKE04, AEP=9.214 GWh, 1.30% w.r.t MF NKE05, AEP=9.203 GWh, 1.18% w.r.t MF NKE06, AEP=9.056 GWh, -0.43% w.r.t MF NKE10, AEP=9.135 GWh, 0.43% w.r.t MF NKE11, AEP=9.079 GWh, -0.18% w.r.t MF NKE12, AEP=9.237 GWh, 1.56% w.r.t MF NKE13, AEP=8.967 GWh, -1.41% w.r.t MF Manufacturer (MF) power curve Comparison with the IEC met mast measurement: iSpin 2 IEC: Δav. = -0,3 %; Δmax = 0,4 % Comparison with the warranted power curve: iSpin 2 PCw: Δav. = 0,9 %; Δmax = 1,6 % (except for NKE01 where sensor mounting was slightly different, 4.7%) 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 32. #WindWebinar Summary: iSpin brings tangible and large benefits Page 32 Increased annual energy production: •  Possible to measure and correct static yaw alignments (~2.0 % AEP increase) •  Enables improved turbine operation to account for sector wise characteristics based on actual measurements (turbulence intensity, flow inclination, etc.) •  Enables assessment and documentation of the effects of other optimisation technologies by accurately measuring relative power curve changes •  Enables intervention if the wind turbine underperforms •  Some turbines can further increase the AEP by 0.2-1.5% by improving dynamic yaw problems. Requires collaboration with turbine manufacturer Prolonged turbine life time and reduced maintenance costs •  Correcting yaw misalignment reduces loads; stop decreasing life time and increasing maintenance costs of major components (rotor, drivetrain, gearbox) •  Optimised turbine operation resulting from measurement of damaging wind conditions (flow inclinations and turbulence intensity) in all wind sectors can also prolong life time and reduce maintenance costs 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 33. #WindWebinar Questions? Karl Fatrdla Head of Sales Romo Wind AG 619.606.8797 kf@romowind.com Michelle Froese Editor - Moderator Windpower Engineering mfroese@wtwhmedia.com @Windpower_Eng
  • 34. #WindWebinar cos² relationship Page 34 Turbine comparison Relative power curve comparison Documented proof 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 35. #WindWebinar All turbine types suffer yaw misalignment – to varying degrees Page 35 Per turbine type 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 36. #WindWebinar Yaw misalignment measured with iSpin vs. lidar Page 3621 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 37. #WindWebinar Yaw misalignment measured with iSpin vs. lidar open sectors* Page 37 *Wind sectors with wake effects or terrain obstacles filtered out 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 38. #WindWebinar EFFECT OF O&M RE- CALIBRATION OF WIND SENSORS Page 3821 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 39. #WindWebinar RE-CALIBRATION OF WIND SENSORS Page 39 YM measured (degrees) YM after OEM recalibration Delta YM after recalibration Turbine #1 7,8 11,0 3,2 Turbine #2 1,8 4,6 2,8 Turbine #3 4,2 6,8 2,6 Turbine #4 3,8 4,8 1 Turbine #5 6,7 7,2 0,5 Turbine #6 8,7 8,3 -0,4 Turbine #7 8,6 7,8 -0,8 Turbine #8 7,9 7,0 -0,9 Turbine #9 11,9 11,0 -0,9 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 40. #WindWebinar Page 40 Relative power curve monitoring For 6m/s annual wind speed with Rayleigh wind distribution the increase would be around 5.5% 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 41. #WindWebinar Page 41 iSpin measurements not affected by vortex generator installation or yaw misalignment correction iSpin vs met mast Nacelle anemometer vs met mast 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 42. #WindWebinar iSpin Basic Page 42 Designed for: •  Turbine owners and operators who want to maximise the revenue from their installed base •  Permanent installation Data included in the quarterly reports: •  Static yaw misalignment Power supply: •  Fixed power supply in hub: 230 VAC, 24 VDC or 24 VAC (other by request) Service technician interface: •  SMS via mobile phone •  LEDs on the iSMB HW Requirements: •  Local SIM card for SMS and dial up data (2G or 3G GSM coverage) 3 x Spinner Anemometer Sensor Control Unit (Metek Box) Hub/rotor Nacelle Power supply Data Collection and Communication Unit 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 43. #WindWebinar iSpin Advanced Page 43 3 x Spinner Anemometer Sensor Control Unit (Metek Box) Hub/rotor Nacelle Power supply Data Collection and Communication Unit Designed for: •  Turbine owners and operators •  Permanent installation Data included in the quarterly reports: •  All values from iSpin Basic •  Wind speed •  Turbulence intensity •  Flow inclination •  Temperature Customer data interface: •  Modbus/TCP for online data •  FTP for historical data (10 min. avr.) ROMO data interface: •  Mita-Teknik Gateway Power supply: •  Fixed power supply in hub: 230 VAC, 24 VDC or 24 VAC (other by request) Service technician interface: •  Web browser with Java Requirements: •  Internet access via Broadband or local SIM card for 3G data (3G GSM coverage on site) Nacelle position Sensor (GPS) option 1* ROMO Wind Data Centre via Internet Nacelle power supply 230 VAC Nacelle position Sensor/ option 2* 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 44. #WindWebinar iSpin Advanced Plus Page 44 3 x Spinner Anemometer Sensor Control Unit (Metek Box) Hub/rotor Nacelle Power supply Data Collection and Communication Unit ROMO Wind Data Centre via Internet Nacelle power supply 230 VAC Nacelle position Sensor/ option 2* Nacelle position sensor (GPS) option 1* and Air pressure sensor Designed for: •  Turbine owners and operators •  Permanent installation Data included in the quarterly reports: •  All values from iSpin Advanced •  Air density •  Relative power curve Customer data interface: •  Modbus/TCP for online data •  FTP for historical data (10 min. avr.) ROMO data interface: •  Mita-Teknik Gateway Power supply: •  Fixed power supply in hub: 230 VAC, 24 VDC or 24 VAC (other by request) Service technician interface: •  Web browser with Java Requirements: •  Internet access via Broadband or local SIM card for 3G data (3G GSM coverage on site) 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 45. #WindWebinar Installation of iSpin in the spinner Page 45 •  Installed from the inside of the spinner in all kinds of weather conditions (120 degrees spacing) •  Spinner anemometer(s) aligned with the centre line •  Completed within 2 to 5 hours 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 46. #WindWebinar Installation of iSpin Advanced in the nacelle Page 46 •  Installation is independent of all other equipment in the wind turbine except for power in the spinner for iSpin Basic and power in the nacelle for iSpin Advanced / iSpin Advanced Plus. Collector Ring Fuse box Transformer 21 January 2016 | ROMO Wind Introducing the spinner anemometer iSpin
  • 47. #WindWebinar q  This webinar will be available at www.windpowerengineering.com & email q  Tweet with hashtag #WindWebinar q  Connect with Windpower Engineering & Development q  Discuss this on EngineeringExchange.com Don’t Forget!