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© 2014
Inertial MEMS Manufacturing Trends 2014
The shift from standalone devices to integrated inertial measurement
units will come through both optimization of current technologies and
introduction of disruptive approaches
SAMPLE REPORT
© 2014• 2
Introduction
• The inertial sensor market has been very active in the past few years and innovation is still ongoing. Those
sensors today represent the largest MEMS market – accounting for more than $3.5B in 2012 – and this should not
change in the near future.
• Several market drivers motivate current technological developments.
– For example integrators for consumer products apply a strong price pressure on component manufacturers thus
motivating die size reduction in order to lower manufacturing costs.
– Other industry requirements include low power consumption for mobile applications, better performances and higher
integration of functionalities.
• Those required improvements have not changed for quite some time now. The difference mainly lies in the way
technology adapts in order to meet these more and more stringent specifications. In the past several years, the
tendency was at increasing the number of axis for standalone components while decreasing size; now the
industry looks at complete integration of 9+ axis sensors and standardization of platforms.
• In order to have a comprehensive understanding of the most recent commercial solutions and technical trends,
more than 20 inertial MEMS components have been reverse engineered.
• A reverse costing simulation of the MEMS, ASIC and packaging parts of those devices has also been made.
Those tasks were performed by SYSTEMPlus Consulting which is a sister company from Yole Développement. A
comparison of the results has been made for performances, costs, size (MEMS, ASIC and package), ASIC
lithography node, and manufacturing approach.
• This factual analysis underlines well the previously mentioned trends and permits a concrete visualization of the
current status of different companies in term of integration
© 2014• 3
What’s new since 2011 for inertial
MEMS
• Over the past 3 years, we saw interesting technical evolutions for inertial sensors:
– The coming of 9 DOF
– The different approaches of players (STM, Bosch and Invensense) for 6 and 9 DOF:
• For accelero/gyro combos, Bosch and STM use two-dies approach while Invensense uses monolithic
integration
• For 9 axis IMUs, both STM and Invensense use integrated accelerometer and gyro on the same die
– New wafer bonding approaches for higher integration, e.g.:
• AlGe for Invensense
• Gold-Gold bonding for STM
– Players are coming with really innovating approach: e.g. mcube.
• Significant size reduction can be achieved with this new disruptive technology. Mcube has reduced
packaging cost because of no need of bond pads and eutectic bonding for reduced bonding area.
– … and more in our report!
© 2014• 4
• Inertial sensors is a $4B market in 2013!
– Growing to $5.4B soon, driven by the growth of the mobile market
• Volumes are booming: 9B units predicted in 2018!
– As combo solutions are adopted in consumer and automotive, the added value of each device is increasing
Inertial MEMS Market Forecast
2 011 2 012 2 013 2 014 2 015 2 016 2 017 2 018
Total $M 3 297 3 565 3 972 4 384 4 743 5 042 5 288 5 420
Total M units 2 553 3 544 4 607 5 709 6 668 7 585 8 398 8 946
0
1 000
2 000
3 000
4 000
5 000
6 000
7 000
8 000
9 000
10 000
0
1000
2000
3000
4000
5000
6000
Market(MUnits)
Market($M)
Global MEMS Inertial Sensor Market - 2011 - 2018 market
Yole développement © Oct. 2013
© 2014• 5
Technical solutions adopted in the inertial industry
Divergence of approaches by the main players
Techno solution
Combo sensors
become mainstream
Optimization of
front-end
manufacturing
Very specialized ASICs
New business models:
Bare die, software…
Standardization
initiatives
Market
drivers
Proliferation of
motion sensing
among a wide
range of
applications
 e.g. InvenSense (new
applications emerge with
compact 9-axis solutions
such as wearable
electronics: Google
Glass…)
 e.g. AKM, Melexis (for 9-
axis solutions: InvenSense
partners with AKM and
Melexis for magnetometer
die)
Component
size still
decreasing
 e.g. ST (3x3.5mm² 6-
axis IMU integrated in
Samsung Galaxy S4)
 e.g. ST (gold eutectic
bonding instead of glass
frit for smaller sealing
frame)
 e.g. ICSense (very small
capacitance need to be
detected. ST partners with
ICSense)
Price dropping
quarter after
quarter
 e.g. Murata (ESC
combo now cheaper
than discrete accel +
gyro)
 e.g. ST (smaller
sensing area to have
more sensors per wafer)
 e.g. Kionix / Aichi MI
(new business models as
only few players can
sustain price competition)
 e.g. Qualcomm and
Intel (working on sensor
parameter
standardization for
datasheets)
Low power
consumption
 e.g. Kionix (6-axis e-
compass + software to
simulate the gyro
function with low power)
 e.g. Bosch Sensortec
(intelligent power
management with the
IMUs)
Better inertial
performance
 Dalsa (single crystal
silicon, use of TSV in
MIDIS platform…)
 e.g. Epson (calibrations
for high-end applications)
Sensor fusion
adopted by the
market
 e.g. Bosch Sensortec
(Application Specific
Sensor Nodes include
sensors and sensor
fusion in a single
package)
 e.g. InvenSense (MPU
line of product integrates
smart functions at the ASIC
level)
 e.g. Movea (delivers
software solution for indoor
navigation…)
 e.g. Khronos
(« Stream Input » sensor
fusion API expected to be
offered for augmented
reality)
© 2014• 6
Combo sensors become mainstream
Combo sensor roadmap for mobile devices
Level of integration
2011 2012 2013 2014 2015 2016 2017 2018
+ RF
+ sensor fusion
+…
© 2014• 7
Accelerometer MEMS size evolution
2008 2009 2010 2011
MEMSSize(mm²)
4
2
3
$0.05-0.075
$0.075-0.1
>$0.1
ST
LIS331DLH
ST LIS3DH
BOSCH
BMA180
BOSCH
BMA250 /
BMC050
Kionix
KXTE9
5
ADI
ADXL346
VTI
CMA3000
n.a.
All are 3-axis accelerometers
US$ values are Production Cost
2007
ST
LIS3L02AE12
2012 2013
ADI
ADXL362
ST LIS302DL
MCube BI3L
BOSCH
SMI540
ST
LSM330 ST
LSM303D
AUTO
CONSUMER
© 2014• 8
Combo package size
2010 2011
ComboSize(mm²)
10
15
150
50
SensorDynamics
SD746
InvenSense
MPU-6000
VTI
SCC1300
2012
Bosch
SMI540
InvenSense
MPU-6500
Bosch
Sensortec
BMC050
ST
LSM303D
InvenSense
MPU-9150
ST
LSM333D
ST
LSM330
$0.5
$1
$3
US$ Production Cost
Auto /
Industrial
IMU
6-axis
consumer
IMU
6-axis e-
compass
9-axis
© 2014• 9
• Information in this report can be
completed with the companion report
“ Inertial MEMS Manufacturing Trends –
ANALYSIS”.
© 2014• 10
InvenSense MPU-9150 9-Axis IMU (2012)
Overview
• Specificities of this component:
– Small package: 4x4mm²
– MEMS part is single chip: single ASIC & MEMS monolithic structure bonded to the
ASIC
– Single die for magnetometer. Rather large: 3.76mm²
– Accelerometer: separate structures for the 3 axis. Gyro: single structure for the 3 axis
(smaller than accel part)
– Advanced ASIC technology node (MEMS): 0.18um
– Rather old ASIC technology node (Magnetometer): 0.35um
© 2014• 11
MEMS Cross-Section
• The mechanical layer of the
MEMS accelerometer is
constituted of a silicon layer
fusion bonded on top of the
metal layers of the CMOS IC.
The silicon layer is patterned by
DRIE to form the mechanical
structure.
 MEMS silicon thickness:
30µm
• The electrical connection
between the MEMS silicon layer
and the IC metal layers is
realized with tungsten.
Monolithic CMOS-MEMS Cross-Section – SEM View
mCube single-chip 3D silicon MEMS cross-section (source:
mCube)
IC substrate
(Silicon)
Cap
MEMS Sensor
(Silicon)
W via
IC Metal Layers
Cavity
© 2014• 12
Available MEMS Reports
MEMS Cosim+
MEMS Manufacturing
Cost Simulation Tool
Ferro-Electric
Thin Films
MEMS
Microphone
Thin Wafer
Handling
Technology Trends
for Inertials MEMS
RF Filters, PAs,
Antenna Switches &
Tunability for Cellular
Handsets
Trends in MEMS
Manufacturing &
Packaging
Ferro-Electric
Thin Films
Motion Sensors for
Consumer & Mobile
applications
Uncooled Infrared
Imaging Techology &
Market Trends
IMU & Gyro for
Defense, Aerospace
& Industrial
Status of the
CMOS Image
Sensors
New!New!
Sensor fusion of
acceleros, gyros &
magnetometers
Infrared Detectors
Technology &
Market Trends
New!
New!
MEMS Front-End
Manufacturing
Trends
MEMS for Cell
Phones and Tablets
MEMS Pressure
Sensor
Status of the
MEMS Industry
New!
New!
Emerging MEMS
New!
© 2014• 13
Yole activities in MEMS
www.yolefinance.com
YOLE FINANCE
M&A/ Due Diligence/ Fundraising/
Technology brokerage
PARTNERS
CONSULTING
Market research/Technology
& Strategy/Patent Investigation/
Reverse costing
www.yole.fr
MEDIA
News portal/Technology magazines/
Webcasts/Communication services
REPORTS
Market & technology/Patent
Investigation/Reverse costing
Status of the
MEMS Industry
© 2014• 14
Our Offices & Contact Information
USA Office
• Michael McLaughlin, Business Development Manager, Phone: (650) 931 2552 - Cell: (408) 839 7178 -
Email: mclaughlin@yole.fr
• Jeff Edwards, Sales Associate, Yole Inc., Cell: (972) 333 0986- Email: edwards@yole.fr
Japan Office
• For custom research: Yutaka Katano, General Manager, Yole Japan & President, Yole K.K.
Phone: (81) 362 693 457 - Cell : (81) 80 3440 6466 - Fax: (81) 362 693 448 - Email: katano@yole.fr
• For reports business: Takashi Onozawa, Sales Asia & General Manager, Yole K.K.
Email: onozawa@yole,fr
European Office
• Yves Devigne, Europe Business Development Manager, Cell : +33 6 75 80 08 25 - Email :
devigne@yole.fr
• Yole Développement Headquarter, France: David Jourdan, Sales Coordination & Customer
Service, Tel: +33 472 83 01 90, Email: jourdan@yole.fr
Korea Office
• Hailey Yang, Business Development Manager, Phone : (82) 2 2010 883 - Cell: (82) 10 4097 5810
- Fax: (82) 2 2010 8899 – Email: yang@yole.fr
© 2014• 15
For More Information…
Take a look at our websites
www.yole.fr
Yole Développement corporate website
www.i-micronews.com
News Portal - online free registration to our publications
www.systemplus.fr
Sister company expert in teardown & reverse costing analysis
www.yolefinance.com
Separate business unit of Yole dedicated to financial services
Follow us on

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Inertial MEMS Manufacturing Trends 2014 Report by Yole Developpement

  • 1. © 2014 Inertial MEMS Manufacturing Trends 2014 The shift from standalone devices to integrated inertial measurement units will come through both optimization of current technologies and introduction of disruptive approaches SAMPLE REPORT
  • 2. © 2014• 2 Introduction • The inertial sensor market has been very active in the past few years and innovation is still ongoing. Those sensors today represent the largest MEMS market – accounting for more than $3.5B in 2012 – and this should not change in the near future. • Several market drivers motivate current technological developments. – For example integrators for consumer products apply a strong price pressure on component manufacturers thus motivating die size reduction in order to lower manufacturing costs. – Other industry requirements include low power consumption for mobile applications, better performances and higher integration of functionalities. • Those required improvements have not changed for quite some time now. The difference mainly lies in the way technology adapts in order to meet these more and more stringent specifications. In the past several years, the tendency was at increasing the number of axis for standalone components while decreasing size; now the industry looks at complete integration of 9+ axis sensors and standardization of platforms. • In order to have a comprehensive understanding of the most recent commercial solutions and technical trends, more than 20 inertial MEMS components have been reverse engineered. • A reverse costing simulation of the MEMS, ASIC and packaging parts of those devices has also been made. Those tasks were performed by SYSTEMPlus Consulting which is a sister company from Yole Développement. A comparison of the results has been made for performances, costs, size (MEMS, ASIC and package), ASIC lithography node, and manufacturing approach. • This factual analysis underlines well the previously mentioned trends and permits a concrete visualization of the current status of different companies in term of integration
  • 3. © 2014• 3 What’s new since 2011 for inertial MEMS • Over the past 3 years, we saw interesting technical evolutions for inertial sensors: – The coming of 9 DOF – The different approaches of players (STM, Bosch and Invensense) for 6 and 9 DOF: • For accelero/gyro combos, Bosch and STM use two-dies approach while Invensense uses monolithic integration • For 9 axis IMUs, both STM and Invensense use integrated accelerometer and gyro on the same die – New wafer bonding approaches for higher integration, e.g.: • AlGe for Invensense • Gold-Gold bonding for STM – Players are coming with really innovating approach: e.g. mcube. • Significant size reduction can be achieved with this new disruptive technology. Mcube has reduced packaging cost because of no need of bond pads and eutectic bonding for reduced bonding area. – … and more in our report!
  • 4. © 2014• 4 • Inertial sensors is a $4B market in 2013! – Growing to $5.4B soon, driven by the growth of the mobile market • Volumes are booming: 9B units predicted in 2018! – As combo solutions are adopted in consumer and automotive, the added value of each device is increasing Inertial MEMS Market Forecast 2 011 2 012 2 013 2 014 2 015 2 016 2 017 2 018 Total $M 3 297 3 565 3 972 4 384 4 743 5 042 5 288 5 420 Total M units 2 553 3 544 4 607 5 709 6 668 7 585 8 398 8 946 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 9 000 10 000 0 1000 2000 3000 4000 5000 6000 Market(MUnits) Market($M) Global MEMS Inertial Sensor Market - 2011 - 2018 market Yole développement © Oct. 2013
  • 5. © 2014• 5 Technical solutions adopted in the inertial industry Divergence of approaches by the main players Techno solution Combo sensors become mainstream Optimization of front-end manufacturing Very specialized ASICs New business models: Bare die, software… Standardization initiatives Market drivers Proliferation of motion sensing among a wide range of applications  e.g. InvenSense (new applications emerge with compact 9-axis solutions such as wearable electronics: Google Glass…)  e.g. AKM, Melexis (for 9- axis solutions: InvenSense partners with AKM and Melexis for magnetometer die) Component size still decreasing  e.g. ST (3x3.5mm² 6- axis IMU integrated in Samsung Galaxy S4)  e.g. ST (gold eutectic bonding instead of glass frit for smaller sealing frame)  e.g. ICSense (very small capacitance need to be detected. ST partners with ICSense) Price dropping quarter after quarter  e.g. Murata (ESC combo now cheaper than discrete accel + gyro)  e.g. ST (smaller sensing area to have more sensors per wafer)  e.g. Kionix / Aichi MI (new business models as only few players can sustain price competition)  e.g. Qualcomm and Intel (working on sensor parameter standardization for datasheets) Low power consumption  e.g. Kionix (6-axis e- compass + software to simulate the gyro function with low power)  e.g. Bosch Sensortec (intelligent power management with the IMUs) Better inertial performance  Dalsa (single crystal silicon, use of TSV in MIDIS platform…)  e.g. Epson (calibrations for high-end applications) Sensor fusion adopted by the market  e.g. Bosch Sensortec (Application Specific Sensor Nodes include sensors and sensor fusion in a single package)  e.g. InvenSense (MPU line of product integrates smart functions at the ASIC level)  e.g. Movea (delivers software solution for indoor navigation…)  e.g. Khronos (« Stream Input » sensor fusion API expected to be offered for augmented reality)
  • 6. © 2014• 6 Combo sensors become mainstream Combo sensor roadmap for mobile devices Level of integration 2011 2012 2013 2014 2015 2016 2017 2018 + RF + sensor fusion +…
  • 7. © 2014• 7 Accelerometer MEMS size evolution 2008 2009 2010 2011 MEMSSize(mm²) 4 2 3 $0.05-0.075 $0.075-0.1 >$0.1 ST LIS331DLH ST LIS3DH BOSCH BMA180 BOSCH BMA250 / BMC050 Kionix KXTE9 5 ADI ADXL346 VTI CMA3000 n.a. All are 3-axis accelerometers US$ values are Production Cost 2007 ST LIS3L02AE12 2012 2013 ADI ADXL362 ST LIS302DL MCube BI3L BOSCH SMI540 ST LSM330 ST LSM303D AUTO CONSUMER
  • 8. © 2014• 8 Combo package size 2010 2011 ComboSize(mm²) 10 15 150 50 SensorDynamics SD746 InvenSense MPU-6000 VTI SCC1300 2012 Bosch SMI540 InvenSense MPU-6500 Bosch Sensortec BMC050 ST LSM303D InvenSense MPU-9150 ST LSM333D ST LSM330 $0.5 $1 $3 US$ Production Cost Auto / Industrial IMU 6-axis consumer IMU 6-axis e- compass 9-axis
  • 9. © 2014• 9 • Information in this report can be completed with the companion report “ Inertial MEMS Manufacturing Trends – ANALYSIS”.
  • 10. © 2014• 10 InvenSense MPU-9150 9-Axis IMU (2012) Overview • Specificities of this component: – Small package: 4x4mm² – MEMS part is single chip: single ASIC & MEMS monolithic structure bonded to the ASIC – Single die for magnetometer. Rather large: 3.76mm² – Accelerometer: separate structures for the 3 axis. Gyro: single structure for the 3 axis (smaller than accel part) – Advanced ASIC technology node (MEMS): 0.18um – Rather old ASIC technology node (Magnetometer): 0.35um
  • 11. © 2014• 11 MEMS Cross-Section • The mechanical layer of the MEMS accelerometer is constituted of a silicon layer fusion bonded on top of the metal layers of the CMOS IC. The silicon layer is patterned by DRIE to form the mechanical structure.  MEMS silicon thickness: 30µm • The electrical connection between the MEMS silicon layer and the IC metal layers is realized with tungsten. Monolithic CMOS-MEMS Cross-Section – SEM View mCube single-chip 3D silicon MEMS cross-section (source: mCube) IC substrate (Silicon) Cap MEMS Sensor (Silicon) W via IC Metal Layers Cavity
  • 12. © 2014• 12 Available MEMS Reports MEMS Cosim+ MEMS Manufacturing Cost Simulation Tool Ferro-Electric Thin Films MEMS Microphone Thin Wafer Handling Technology Trends for Inertials MEMS RF Filters, PAs, Antenna Switches & Tunability for Cellular Handsets Trends in MEMS Manufacturing & Packaging Ferro-Electric Thin Films Motion Sensors for Consumer & Mobile applications Uncooled Infrared Imaging Techology & Market Trends IMU & Gyro for Defense, Aerospace & Industrial Status of the CMOS Image Sensors New!New! Sensor fusion of acceleros, gyros & magnetometers Infrared Detectors Technology & Market Trends New! New! MEMS Front-End Manufacturing Trends MEMS for Cell Phones and Tablets MEMS Pressure Sensor Status of the MEMS Industry New! New! Emerging MEMS New!
  • 13. © 2014• 13 Yole activities in MEMS www.yolefinance.com YOLE FINANCE M&A/ Due Diligence/ Fundraising/ Technology brokerage PARTNERS CONSULTING Market research/Technology & Strategy/Patent Investigation/ Reverse costing www.yole.fr MEDIA News portal/Technology magazines/ Webcasts/Communication services REPORTS Market & technology/Patent Investigation/Reverse costing Status of the MEMS Industry
  • 14. © 2014• 14 Our Offices & Contact Information USA Office • Michael McLaughlin, Business Development Manager, Phone: (650) 931 2552 - Cell: (408) 839 7178 - Email: mclaughlin@yole.fr • Jeff Edwards, Sales Associate, Yole Inc., Cell: (972) 333 0986- Email: edwards@yole.fr Japan Office • For custom research: Yutaka Katano, General Manager, Yole Japan & President, Yole K.K. Phone: (81) 362 693 457 - Cell : (81) 80 3440 6466 - Fax: (81) 362 693 448 - Email: katano@yole.fr • For reports business: Takashi Onozawa, Sales Asia & General Manager, Yole K.K. Email: onozawa@yole,fr European Office • Yves Devigne, Europe Business Development Manager, Cell : +33 6 75 80 08 25 - Email : devigne@yole.fr • Yole Développement Headquarter, France: David Jourdan, Sales Coordination & Customer Service, Tel: +33 472 83 01 90, Email: jourdan@yole.fr Korea Office • Hailey Yang, Business Development Manager, Phone : (82) 2 2010 883 - Cell: (82) 10 4097 5810 - Fax: (82) 2 2010 8899 – Email: yang@yole.fr
  • 15. © 2014• 15 For More Information… Take a look at our websites www.yole.fr Yole Développement corporate website www.i-micronews.com News Portal - online free registration to our publications www.systemplus.fr Sister company expert in teardown & reverse costing analysis www.yolefinance.com Separate business unit of Yole dedicated to financial services Follow us on