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Developing Biodegradable Plastics from Starch

The diversity and ubiquity of plastic        biodegradable synthetic polymer like
products substantially testify to the        polylactic acid (PLA) with varying
versatility of the special class of          results. Starch is typically plasticised,
engineering      materials    known     as   destructured, and/or blended with other
polymers.       However,       the    non-   materials to form useful mechanical
biodegradability of these petrochemical-     properties.
based materials has been a source of
environmental concerns and hence, the        Experimental studies have demonstrated
driving force in the search for green        that cassava starch could be used for
alternatives for which starch remains the    making various types of packaging
frontliner. Starch is a natural biopolymer   products. As a major source of starch in
consisting predominantly of two              tropical and subtropical regions, cassava
polymer types of glucose namely              is a promising raw material for the
amylose and amylopectin. The alpha           development of biodegradable plastics in
linkage of amylose starch allows it to be    these areas.
flexible and digestible.
                                             Biodegradability    of   Starch    Based
The advantages of starch for plastic         Polymer
production include its renewability, good
oxygen barrier in the dry state,             Starch     is     a    linear     polymer
abundance,        low       cost      and    (polysaccharide) made up of repeating
biodegradability. The longstanding quest     glucose groups linked by glucosidic
of         developing        starch-based    linkages in the 1-4 carbon positions. The
biodegradable plastics has witnessed the     length of the starch chains will vary with
use of different starches in many forms      plant source but in general the average
such as native granular starch, modified     length is between 500 and 2000 glucose
starch, plasticized starch and in blends     units.
with many synthetic polymers, both
biodegradable and non-biodegradable,         Starch-based biodegradable plastics may
for the purpose of achieving cost            have starch contents ranging from 10%
effectiveness      and     biodegradation    to greater than 90%. Starch based
respectively. The type of starch and         polymers can be based on crops such as
synthetic polymer as well as their           corn (maize), wheat, cassava or potatoes.
relative proportions in the blends           Starch content needs to exceed 60%
influence the properties of the resulting    before significant material breakdown
plastic blends.                              occurs. As the starch content is
                                             increased, the polymer composites
Starch has been used as fillers in starch-   become more biodegradable and leave
filled polymer blends, thermoplastic         less recalcitrant residues. Often, starch-
starch (TPS) (produced from the              based polymers are blended with high-
combination of starch, plasticizer and       performance polymers (e.g. aliphatic
thermomechanical energy), in the             polyesters and polyvinyl alcohols) to
production of foamed starch and
achieve the necessary performance             inorganic), processing conditions, all in
properties for different applications.        the hope of realizing renewable
At lower starch contents (less than 60%)      biodegradable substitutes for the
the starch particles act as weak links in     petroleum based plastics.
the plastic matrix and are sites for
biological attack. This allows the
polymer matrix to disintegrate into small
fragments, but not for the entire polymer
structure to actually bio-degrade.

Biodegradation of starch based polymers
is a result of enzymatic attack at the
glucosidic linkages between the sugar
groups leading to a reduction in chain
length and the splitting off of sugar units
(monosaccharides, disaccharides and
oligosaccharides) that are readily utilised
in biochemical pathways. High starch
content plastics are highly hydrophilic
and readily disintegrate on contact with
water. This can be overcome through
blending, as the starch has free hydroxyl
groups which readily undergo a number
of reactions such as acetylation,             Amit Singh (PG Dip Chem, BScEN, USP)
esterification and etherification.            Lecturer in Chemistry
                                              Fiji Institute of Technology
                                              Email – singh_a@fit.ac.fj
There are several categories of
biodegradable starch-based polymers
including:
Thermoplastic starch products;
Starch synthetic aliphatic polyester
blends;
Starch PBS/PBSA polyester blends; and
Starch PVOH Blends.

Most starch-based composites exhibit
poor material properties such as tensile
strength, yield strength, stiffness and
elongation at break, and also poor
moisture stability. This therefore
requires more scientific inquiries
towards improving the properties of
these      promising         starch-based
biocomposites        through        starch
modification, use of compatibilizers and
reinforcements (both organic and

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Developing Biodegradable Plastics from Starch

  • 1. Developing Biodegradable Plastics from Starch The diversity and ubiquity of plastic biodegradable synthetic polymer like products substantially testify to the polylactic acid (PLA) with varying versatility of the special class of results. Starch is typically plasticised, engineering materials known as destructured, and/or blended with other polymers. However, the non- materials to form useful mechanical biodegradability of these petrochemical- properties. based materials has been a source of environmental concerns and hence, the Experimental studies have demonstrated driving force in the search for green that cassava starch could be used for alternatives for which starch remains the making various types of packaging frontliner. Starch is a natural biopolymer products. As a major source of starch in consisting predominantly of two tropical and subtropical regions, cassava polymer types of glucose namely is a promising raw material for the amylose and amylopectin. The alpha development of biodegradable plastics in linkage of amylose starch allows it to be these areas. flexible and digestible. Biodegradability of Starch Based The advantages of starch for plastic Polymer production include its renewability, good oxygen barrier in the dry state, Starch is a linear polymer abundance, low cost and (polysaccharide) made up of repeating biodegradability. The longstanding quest glucose groups linked by glucosidic of developing starch-based linkages in the 1-4 carbon positions. The biodegradable plastics has witnessed the length of the starch chains will vary with use of different starches in many forms plant source but in general the average such as native granular starch, modified length is between 500 and 2000 glucose starch, plasticized starch and in blends units. with many synthetic polymers, both biodegradable and non-biodegradable, Starch-based biodegradable plastics may for the purpose of achieving cost have starch contents ranging from 10% effectiveness and biodegradation to greater than 90%. Starch based respectively. The type of starch and polymers can be based on crops such as synthetic polymer as well as their corn (maize), wheat, cassava or potatoes. relative proportions in the blends Starch content needs to exceed 60% influence the properties of the resulting before significant material breakdown plastic blends. occurs. As the starch content is increased, the polymer composites Starch has been used as fillers in starch- become more biodegradable and leave filled polymer blends, thermoplastic less recalcitrant residues. Often, starch- starch (TPS) (produced from the based polymers are blended with high- combination of starch, plasticizer and performance polymers (e.g. aliphatic thermomechanical energy), in the polyesters and polyvinyl alcohols) to production of foamed starch and
  • 2. achieve the necessary performance inorganic), processing conditions, all in properties for different applications. the hope of realizing renewable At lower starch contents (less than 60%) biodegradable substitutes for the the starch particles act as weak links in petroleum based plastics. the plastic matrix and are sites for biological attack. This allows the polymer matrix to disintegrate into small fragments, but not for the entire polymer structure to actually bio-degrade. Biodegradation of starch based polymers is a result of enzymatic attack at the glucosidic linkages between the sugar groups leading to a reduction in chain length and the splitting off of sugar units (monosaccharides, disaccharides and oligosaccharides) that are readily utilised in biochemical pathways. High starch content plastics are highly hydrophilic and readily disintegrate on contact with water. This can be overcome through blending, as the starch has free hydroxyl groups which readily undergo a number of reactions such as acetylation, Amit Singh (PG Dip Chem, BScEN, USP) esterification and etherification. Lecturer in Chemistry Fiji Institute of Technology Email – singh_a@fit.ac.fj There are several categories of biodegradable starch-based polymers including: Thermoplastic starch products; Starch synthetic aliphatic polyester blends; Starch PBS/PBSA polyester blends; and Starch PVOH Blends. Most starch-based composites exhibit poor material properties such as tensile strength, yield strength, stiffness and elongation at break, and also poor moisture stability. This therefore requires more scientific inquiries towards improving the properties of these promising starch-based biocomposites through starch modification, use of compatibilizers and reinforcements (both organic and