4. EMS – good for business
good for the environment
Howard D Belton: President Philippine Business for the Environment
5. BUSINESS DEPENDS ON
EFFECTIVE SYSTEMS
EMS APPLIES THOSE
SYSTEMS TO REDUCE
ENVIRONMENTAL IMPACT
KEY ADDED INGREDIENT =
MOTIVATION
6. WHY IS MOTIVATION SO
IMPORTANT?
Too many business priorities
Under pressure environment can
lose priority to current issues.
Motivation keeps it in priority
7. THREE LEVELS OF MOTIVATION
Support from the top
Part of regular business and
personal targets.
Passion amongst ordinary
employees.
9. ULP Environment Sustainability
ULP’s Commitment MDG Framework
1. Ensure our operations
do not pollute
2. Encourage our
neighbours not to Core Business
pollute
Social Investment
3. Encourage wider Policy Advocacy
participation to
support the agenda
10. Waste Reduction History in ULP
On-site Solid Waste Transfer Station
BEFORE Improvements
NOW a PARKING LOT!
Impressive performance:
20-fold reduction from
1994 to 2000...
… But increased in
2003 due to entry
of 3P on site
11. 2003: Launch of Project Eliminate
Eliminate Factory Landfill by end 2004 NO MORE
LANDFILL
DISPOSE
IMPACT
TREAT
REUSE/ RECYCLE
REDUCE
AVOID
Focus on Reduction / avoidance,
2003 Reuse/ Recycling, Segregation TARGET
Avoid Disposal.
12. Project Eliminate Methodology
PLAN • Waste Profiling
• Impact Assessment
•Team Responsibility
• Documentation
• System Review
• Documentation
Continuous
ACT Improvement DO
Cycle
• Program Implementation
• Operational Control
• Training & Awareness
• Documentation
• Performance Monitoring
• Documentation
CHECK
13. Waste Generation Flow
PACO SITE WASTE STREAMS
Sulphonation
By Product
Factories
Sachets Landfill
Offices Scrap Materials
Solid Waste
Biodegradables
Laboratories Recycling
Other
Recyclables
15. Priority Area and Approach
Priority Areas:
1) Recyclables but un-segregated
2) Not Recyclable – Sulphonation By-product & Sachets
16. Action Plan
1. ZERO SULPHONATION LANDFILL ROADMAP
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
ESP SEGREGATION
1. Install 3-way valve at ESP
2. Characterization Study 80% Sulphonation
3. Set Changeover protocol Landfill Reduction
LAS ESP RECYCLING
4. Install recycle loop
5. Trial incorporations
6. Observe effect on LAS quality
USE OF CALCITE IN PAS/SLS ESP ACID NEUTRALIZATION
7. Trial Neutralization
8. Analyze of neutralization product quality
De-stocking started and stop
9. Update ISO docs
LAS/PAS Recycling
REWORKING NEUTRALIZED PAS/SLS ESP TO BARS
10. Trial incorporation
11. Determine optimal incorporation ratio
12. Product Evaluation
13. Product Storage Tests
14. Early Management ZERO Sulphonation
15. Implement Landfill
RECYCLING NEUTRALIZED ESP THROUGH UCC-CKC TECHNOLOGY
16. Trial run using fresh ESP and neutralized
ESP
17. Determine economics
18. Finalize contract
19. Long-term trial
18. I3RS in Unilever Philippines
BEFORE AFTER
Segregation of Damaged Segregation of Recyclables
Offices Flow Wraps at NSD Bars at PC Plant
Factory Cristobal Segregated Recyclables at the Factory to be sold
Segregation bins in the offices Segregation in the canteen
PC NSD Bars (Residuals, Recyclables and
Biodegradable)
19. I3RS in Offices
It is a practice that
used papers will
never be thrown
away.
They are re-
Color coded trash cans
printed on the
are placed in offices
other side or re-
and factories in order to
used as board
separate wastes that
decorations.
are recyclable (green)
and non recyclable
(blue).
20. I3RS in Offices – Assorted Wastes
COMPOSTING OF
BIODEGRADABLES
SEGREGATTION AT SMOKEY
Unsegregated Wastes MOUNTAIN RESOURCE RECOVERY
CENTER (SMRRC)
SELL RECYCLABLES
RECOVERED RECYCLABLES ARE SOLD, PROVIDING PROCEEDS GO TO SMRRC
COOP.
LIVELIHOOD TO PARISH COOPERATIVE AT SMOKEY
MOUNTAIN
22. I3RS in Production Sites – PC Plant
BEFORE AFTER
Major liquid raw materials were • ISO tankers (20 tons capacity) are
contained in drums (150 kg used as containers.
capacity). Drums were disposed • Low probability of dirt
after use. contamination
• Bigger capacity and reusable
23. I3RS in Production Sites – NSD Bars
BEFORE AFTER
Major solid raw materials were • Big bags (1 ton capacity) are used
contained in sacks (50 kg capacity). as containers.
Sacks were disposed after use. • Durable and re-used many times
24. I3Rs in Production Sites - Sulphonation
CONVERSION OF SULPHONATION BY PRODUCT WASTE TO HOLLOW BLOCKS
45% of By Products are Converted to Hollow Blocks
By Product Segregation Neutralized
Neutralization By Product
Hollow Block Technology
25. I3Rs in Production Sites - HITW
Sachets can be
recycled!
Energy Recovery
(Holcim)
Shredding
Hollow Block
Segregation into unfilled (Mizuhotech)
and filled sachets
The Great Sachet M adness SALE!!!
The Great Sachet M adness SALE!!!
Improved Sachet Su n si l k , Cr eam Si l k , V asel i n e
Su n si l k , Cr eam Si l k , V asel i n e
an d Lu x ab so l u t el y 50 % o f f
an d Lu x ab so l u t el y 50 % o f f
Segregation – On-line ordering begins on Week 1 July
On-line ordering begins on Week 1 July
Baratillo Sale begins on Week 2 July
Baratillo Sale begins on Week 2 July
45% reduction in Recovery
Sachet Wastes!
26. Hollow Block Technology
FEEDSTOCKS PROCESSING PRODUCTS
Sulphonation By product
Laminates Hollow blocks/Bricks
• Solids e.g. laminates and plastics are ground into 16 mm pieces.
Process removes elasticity of plastics.
LDPE Plastics
•Process is claimed to produce zero waste, all by-products are
brought back to the process.
27. Outputs of Recipients
Smokey Mountain’ MRF Building Smokey Mountain’ Church
Basement – Coop Offices
G.K. Foundation
28. ULP ENVIRONMENT ROADMAP (2007-2011)
Last Update: October 2007
Status
Done
Greening the Community
On-going
SOCIAL INVESTMENT
VISION Run
PILOT COMMUNITY
To become the industry lead & role Greening the Supply Chain GHG reduction
model for SLOWING, STOPPING & then
REVERSING the growth of greenhouse (OUTER) CORE BUSINESS Run
emission in our country. Greening UP Run
Awareness
Campaign
PILOT CHAIN to Neighbors
(INNER) CORE GHG reduction
BUSINESS
Run ROLL-OUT
Awareness All Chains
• Join BPG of Campaign GHG Reduction
PHILGARP Train Team on to Partners
Run
• Train on Climate Change
GHG PILOT SITE
Basics & GHG
CURRENT
Accounting
• Echo
workshop to
Accounting
GHG reduction
ROLL-OUT
DESIRED
ULP-wide
REALITY
Pilot Team • Choose
pilot
• GHG
•Scoping
•Data
• Define •Reductio
KPI’s
Gathering • Target
n
Activiti
GHG Reduction FUTURE
worksh Setting es
•Calculate KICK-OFF ROLL-OUT
op Baseline • Define
Agree • Scoping •Reduction KICK-OFF
Organiz Develop Emission KICK-OFF KPI’s With Neighbors
Craft on (Phase 0) (Phase 1) (Phase 2) (Phase 3) • Data
Activities
With Partners
e Climate ULP-wide Targe
- Energy Neighbors GHG Reduction
Climate Guiding
Gatherin t Climate Climate Change
Change
Climate Change Pilot Steps Climate Change g Settin - Mobile
Initiative
ACTIVIST
PASSIVE Principle Change Roadma Initiative • Calculat g - Process Change
Vision s Team p e Initiative CARBON
CARBON Baseline
NEUTRAL
Emission
EMITTER • Draft
vision
• Define
roles Run Run • Develop
(Phase 1)
tracking (Phase 2) (Phase 3)
• Debate • Nominate Awareness Awareness system Hot on
Cold on and core team Campaign Campaign Climate Change
agree (1st leg) (2nd leg)
Climate Change with
• Agree with
board
board Inconvenient
sponsors
Low Carbon Diet OFFSET
• Share and Truth Campaign
agree Campaign ACTIVITIES OFFSET
(What is Climate School Roadshow
roles with
Change & How will it
ACTIVITIES
team Water for Life
Affect Me?) (What Can I CLEAR Youth
Do?)
MEDIA
CAMPAIGN
1M People MEDIA
Awareness CAMPAIGN
10M People
Awareness
20% GHG 30% GHG
Reduction Reduction
Greening Philippines
MILESTONES POLICY ADVOCACY
Agreed 1 M People 10 M People CARBON
Agreed Established 5% GHG 15% GHG 25% GHG
Climate Awareness Awareness NEUTRAL
Climate Baseline Reduction Reduction Reduction
Change
Change Emission
Vision
Roadmap
Q2 Q3 Q4
2007 2008 2009 2010 2011
29. Expanding Unilever’s work on solid waste to
the community
Study solid waste in the community
1) Pier 18 (15 tons characterised)
2) Pampanga isolated villages
3) Street sweepers in Divisoria
4) Estero de Paco floating waste
30. Expanding Unilever’s work on solid waste to
the community
Lessons from the waste studies
1) Detergent and cosmetic waste 0.5% total.
2) Paper, metal and many plastics recycled.
3) Flexibles packaging 0.1% total (Plastic bags 9%)
4) Flexibles small but visible – can now be recycled –
the key issue is how to collect.
Project Eliminate continues!
31. EXAMPLE FROM PBE
We aim to help business help
the environment
…spread best practice
…synergy between businesses
Clean Fleet Management
programme – a great example
32. CLEAN FLEET MANAGEMENT
Group together businesses with
fleets: share and compete
Pilot group led by Meralco
UNEP calculation tool pioneered.
Partnership with Clean Air Asia
33. CLEAN FLEET MANAGEMENT
…THE SELLING STORY
It costs us a fortune to pollute…
especially by burning fossil fuels.
Cleaner fleets use less fuel.
36. EMS – KEY CONCLUSIONS
• Motivation is key: Top management
support: make it a passion for everyone.
• Understand the economics: More
efficiency=less pollution= lower cost.
• Good systems needed: part of normal
business – import what you need but
avoid alien systems.
• Spread the benefits: to business
partners: to the community.
37. Howard D Belton: President Philippine Business for the Environment