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Ensuring Quality in civil Construction

         Presented by :
       AKASH MANDAL
       10/FET/C(S)/2006
         99999-2-4321.
       Under the guidance of


         ER. AKASH
       CIVIL ENGINEER
                                         2
Definition of Quality
             Quality means excellence.

 It is thus a philosophy rather than a mere attribute.

        The difference between two objects
             is judged by their qualities.

           We set some standards which
         determine the level of acceptability.
                                                    3
Quality control:-

 Quality control means rational use of resources.
   Quality control procedures implement:-
               appropriate mixing,
              proper compaction,
             correct placement and
                adequate curing.
 Quality control prevents temptation of over
                     design.

                                                 4
Quality Controls-----
 Quality control ensures:-
   strict monitoring of every stage of
    concrete production and
   rectification of faults.
   Quality control reduces maintenance
          costs.



                                          5
Plan, Do, Check and Act cycle
      for assuring quality Plan :-quality

                                 Do :- Working
                                 systematically

                                 Check:-
                                 checking with

                                 non
                                 conformance

                                 Act :-Upon
                                 the result


                                         6
Knowing the 20 No mistakes occurr during
     construction phase ( for planning purpose )


The cement sand mix in the mortar and brick
masonry is made quite early, prior to its use and in
           larger quantities than required.

 The construction materials like sand, bricks,
     Aggregate etc are not washed and are full of
            deleterious material and dust.

                                                   7
construction mistakes

Compaction of bottom strata in foundation
            work is not carried out.
During concreting of footing, the concrete is
   poured at a height greater than 1m.

Generally, trapezoidal footings are resorted
   to where concrete is never vibrated.


                                            8
construction mistakes
 Reinforced concrete column, being an
  important part of the structure are neither
  mechanically vibrated nor machine mixed.

 They are cast in short lifts with increased
  number of joints.
 Cover to reinforcement in column, beams
  and slabs is insufficient.

                                            9
construction mistakes
 No cover to reinforcement in contact of the
  ground
 Misalignment of column at foundation level
  and rectification at higher level, leading to
  eccentric loading.

 Reinforced coping at plinth level being an
  important barrier to dampness is never
  densely cast.
                                            10
construction mistakes

    The plinth filling is never carried out
  in layers nor compacted.
 At the joints of Reinforced concrete
  and brick masonry, either :-
 the RC surface is not roughned
 or filling of mortar at the joint is not
  evident.


                                          11
construction mistakes


 The joint of brick masonry at larger
  height are improperly racked.

     Mixing ratio in plaster and brick
    masonry is not maintained.



                                     12
construction mistakes
 In the case where beams are cast prior
  to slabs :
 In large slabs, the concrete in beams
  starts setting before casting of RC slab.

 The concrete spilled on the sides of
  beams while casting is never removed
  which gets set subsequently

                                          13
construction mistakes

 Reinforcement of RC column is kept
  exposed above RC slab.
 Hacking to concrete surface is poorly
  done prior to Plastering.


 Bearing to lintels on both the ends is not
    sufficient.
                                           14
construction mistakes

In load bearing structure ,secondary beams
  are resting directly on the walls giving
 point loading.

Proper care for uplift pressure in black
  cotton soil is not taken in by proving with
    ground beam
 Combined footing

                                           15
Result of mistakes.
The above 20 no construction mistakes may result
in

Cracks in concrete.
Improper bonding between concrete and
brick masonry.
Spillage of plaster.
Dampness of walls.
Leakage of slabs.
Cracks in brick masonry.
Settlement of foundation and walls.
                                                   16
Causes of mistakes
Causes for poor quality can be summarized
 as ignorance, poor materials, poor design,
     poor detailing, poor workmanship,
  improper quantity of cement, improper
   concrete mix, excess water, inadequate
compaction, substandard forms, inadequate
curing, inadequate cover, poor construction
 practices, poor supervision and above all
        lack of technical knowledge.

                                              17
Description of     Frquency of   Applicable    % frequency
deficiency         occurrence    application   occurrence

Inadequate
suspended
                        6             13           46%
reinf conc beam
depth
missing column
reinf                   1             17           6%
retaining wall
reinf on wrong
side of wall           11             1           100%
inadequate
cantilever reinf
anchorage               1             1           100%



                                                             19
Effectiveness of the Existing system in quality
             vulnerability reduction
        Entity                                       Comments

Block Development Officer                      Check only the progress


   Assistant Engineer       Monitor progress,Check quality,encourage public participation

           JE                      Estimate,Execute,Check only during his presence

    Executive Officer                           Does not Check quality

       Executant               only interested in profit as 10%, profit is not in estimate


        Sanjojaka                         Can't be believed,not accountable




                                                                                        20
Relation between Quality and Cost
With the
increase of
quality of
design, cost
increase is
exponential but
value addition
initially
increases, but
starts saturating
at of some point.
Hence the
optimum cost is
arrived when
slope of both the
curves is same .
                                              21
Economics of Quality of Conformance
 One can note
that with the
increase of
quality of
construction,
cost of quality
control gets
saturated.
Thus we can
arrive at
optimum
quality for
minimum cost
from total cost
of the
construction.




                                                        22
CONCLUSIONS:

100% quality in PR Deptt. can not be
controlled it can only be managed by :-
Immediate Execution of the work

Use of machinery and technology

Experienced quality engineer

Distributing quality manuals to the
people
More no. of supervision to the site      23

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Ensuring Quality in Civil Construction

  • 2. Ensuring Quality in civil Construction Presented by : AKASH MANDAL 10/FET/C(S)/2006 99999-2-4321. Under the guidance of ER. AKASH CIVIL ENGINEER 2
  • 3. Definition of Quality Quality means excellence.  It is thus a philosophy rather than a mere attribute. The difference between two objects is judged by their qualities. We set some standards which determine the level of acceptability. 3
  • 4. Quality control:-  Quality control means rational use of resources.  Quality control procedures implement:-  appropriate mixing,  proper compaction,  correct placement and  adequate curing.  Quality control prevents temptation of over design. 4
  • 5. Quality Controls-----  Quality control ensures:-  strict monitoring of every stage of concrete production and  rectification of faults.  Quality control reduces maintenance costs. 5
  • 6. Plan, Do, Check and Act cycle for assuring quality Plan :-quality Do :- Working systematically Check:- checking with non conformance Act :-Upon the result 6
  • 7. Knowing the 20 No mistakes occurr during construction phase ( for planning purpose ) The cement sand mix in the mortar and brick masonry is made quite early, prior to its use and in larger quantities than required.  The construction materials like sand, bricks, Aggregate etc are not washed and are full of deleterious material and dust. 7
  • 8. construction mistakes Compaction of bottom strata in foundation work is not carried out. During concreting of footing, the concrete is poured at a height greater than 1m. Generally, trapezoidal footings are resorted to where concrete is never vibrated. 8
  • 9. construction mistakes  Reinforced concrete column, being an important part of the structure are neither mechanically vibrated nor machine mixed.  They are cast in short lifts with increased number of joints.  Cover to reinforcement in column, beams and slabs is insufficient. 9
  • 10. construction mistakes  No cover to reinforcement in contact of the ground  Misalignment of column at foundation level and rectification at higher level, leading to eccentric loading.  Reinforced coping at plinth level being an important barrier to dampness is never densely cast. 10
  • 11. construction mistakes  The plinth filling is never carried out in layers nor compacted.  At the joints of Reinforced concrete and brick masonry, either :-  the RC surface is not roughned  or filling of mortar at the joint is not evident. 11
  • 12. construction mistakes  The joint of brick masonry at larger height are improperly racked.  Mixing ratio in plaster and brick masonry is not maintained. 12
  • 13. construction mistakes  In the case where beams are cast prior to slabs :  In large slabs, the concrete in beams starts setting before casting of RC slab.  The concrete spilled on the sides of beams while casting is never removed which gets set subsequently 13
  • 14. construction mistakes  Reinforcement of RC column is kept exposed above RC slab.  Hacking to concrete surface is poorly done prior to Plastering.  Bearing to lintels on both the ends is not sufficient. 14
  • 15. construction mistakes In load bearing structure ,secondary beams are resting directly on the walls giving point loading. Proper care for uplift pressure in black cotton soil is not taken in by proving with  ground beam  Combined footing 15
  • 16. Result of mistakes. The above 20 no construction mistakes may result in Cracks in concrete. Improper bonding between concrete and brick masonry. Spillage of plaster. Dampness of walls. Leakage of slabs. Cracks in brick masonry. Settlement of foundation and walls. 16
  • 17. Causes of mistakes Causes for poor quality can be summarized as ignorance, poor materials, poor design, poor detailing, poor workmanship, improper quantity of cement, improper concrete mix, excess water, inadequate compaction, substandard forms, inadequate curing, inadequate cover, poor construction practices, poor supervision and above all lack of technical knowledge. 17
  • 18. Description of Frquency of Applicable % frequency deficiency occurrence application occurrence Inadequate suspended 6 13 46% reinf conc beam depth missing column reinf 1 17 6% retaining wall reinf on wrong side of wall 11 1 100% inadequate cantilever reinf anchorage 1 1 100% 19
  • 19. Effectiveness of the Existing system in quality vulnerability reduction Entity Comments Block Development Officer Check only the progress Assistant Engineer Monitor progress,Check quality,encourage public participation JE Estimate,Execute,Check only during his presence Executive Officer Does not Check quality Executant only interested in profit as 10%, profit is not in estimate Sanjojaka Can't be believed,not accountable 20
  • 20. Relation between Quality and Cost With the increase of quality of design, cost increase is exponential but value addition initially increases, but starts saturating at of some point. Hence the optimum cost is arrived when slope of both the curves is same . 21
  • 21. Economics of Quality of Conformance One can note that with the increase of quality of construction, cost of quality control gets saturated. Thus we can arrive at optimum quality for minimum cost from total cost of the construction. 22
  • 22. CONCLUSIONS: 100% quality in PR Deptt. can not be controlled it can only be managed by :- Immediate Execution of the work Use of machinery and technology Experienced quality engineer Distributing quality manuals to the people More no. of supervision to the site 23