Perancangan Sistem Refrigerasi PSR wortel
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Perancangan Sistem Refrigerasi PSR wortel
- 1. PERANCANGAN COLD STORAGE DAN ANTEROOM UNTUK PENYIMPANAN 9 TON WORTEL Ahmad Hadi Syahid Anggi Andini Permata Putri Fuad Bafadli
- 3. Produk Temperatur awal produk 21°C Temperatur akhir produk 1°C Massa produk pada cold storage 9000 kg Massa produk pada anteroom 3000 kg Massa produk/box Chilling rate factor ( RF ) 30 kg 0,8 ( Cp ) 3,89 kJ/Kg.K Lama penyimpanan 10 hari
- 4. Rak Cold Storage Bahan Dimensi Daya tampung Jumlah Anteroom Stainless steel 640 x 90x 147cmᵌ 100 keranjang (3000kg ) 3 unit Bahan Dimensi Daya tampung Jumlah Stainless steel 322 x 90x 147 cmᵌ 50 keranjang ( 1500 kg ) 2 unit
- 5. Wadah Bahan Berat wadah Plastik 500 gram Dimensi luar 60x 40x 23 cmᵌ Dimensi dalam 58x 38x 20 cmᵌ Kapasitas 30 kg Jumlah wadah pada cold storage 300 keranjang Jumlah wadah pada anteroom 100 keranjang Cp wadah 1,3 kJ / Kg.K
- 6. Ruangan Bahan yang digunakan pada dinding cold storage dan anteroom Bahan Menempel Tidak atap lantai pada menempel Tembok pada tembok Plat besi √ √ √ √ Poliuretan √ √ √ √ Alumunium - - - √ Ruangan Bagian Panjang ( m ) Lebar ( m ) Tinggi ( m ) Volume ( m³ ) Cold Storage Dinding luar 8 6 3 144 Dinding dalam 7,796 5,796 2,794 126,25 Dinding luar 5 4 3 60 Anteroom Dinding dalam 4,796 3,796 2,794 50,866 Cold Storage + Anteroom Pintu 0,9 0,15 1,9 0,26
- 7. Pintu Bahan Standart operational Ukuran (single leaf ) Polyurethane foam inject -60 °C s/d 65°C 900x 150 x 1900 cmᵌ
- 8. Kondisi Cold Storage dan Anteroom Lokasi Bandung Temperatur Lingkungan 31°C Temperatur ruangan 28°C Temperatur Cold Storage 0°C RH Cold Storage 85% Temperatur Anteroom 20°C RH Anteroom 70% Temperatur produk keluar cold stroge 1°C Temperatur produk masuk cold storage / keluar anteroom 21°C Temperatur produk masuk anteroom 29°C
- 10. BEBAN DINDING Dinding yang menempel pada tembok Susunan Bahan X = Tebal lapisan (mm) K= Konduktivitas Bahan (W/m.K) Plester 10 0,72 Common brick 100 0,72 Plat besi 1 48,5 Poliuretan 100 0,025 Plat Besi 1 48,5 X = Tebal lapisan (mm) K= Konduktivitas Bahan (W/m.K) Plat besi 1 48,5 Poliuretan 100 0,025 1 48,5 Plat Besi X = Tebal lapisan (mm) K= Konduktivitas Bahan (W/m.K) Plester Dinding yang tidak menempel pada tembok Susunan Bahan Lantai Susunan Bahan 10 0,72 Common brick 200 0,72 Plat besi 1 48,5 Poliuretan 100 0,025 Plat Besi 1 48,5 Alumunium bordes 2 237
- 11. Cold Storage Plat Besi Poliuretan Besi Plat Common Brick Plester Dinding Cold Storage dan Anteroom yang Menempel pada Tembok Anteroom
- 12. Plat Besi Poliuretan Plat Besi Dinding Cold Storage dan Anteroom yang Tidak Menempel pada Tembok Cold Storage Anteroom
- 14. Beban Total Kalor Melalui Dinding pada Cold Storage dan Anteroom Cold Storage Anteroom
- 15. BEBAN PERTUKARAN UDARA Cold Storage Infiltration rate 11,28 L/s Δ H = 0,0713 kJ/L Anteroom Infiltration rate 7,56 L/s Δ H = 0,0357 kJ/L
- 16. BEBAN TOTAL PRODUK Cold Storage Anteroom
- 17. BEBAN LAIN - LAIN Cold Storage Anteroom
- 20. Cold Storage
- 21. Anteroom
- 22. Condensing Unit Cold Storage Anteroom Merk Bitzer Merk Bitzer Tipe LH114/4CES-9Y-40S Tipe LH32/2JES-07Y-40S Kapasitas 17,41 kW Kapasitas 3,26 kW Refrigeran R-404a Refrigeran R-134a Connection inlet 9/8” Connection inlet 5/8” Connection outlet 5/8” Connection outlet 3/8”
- 23. Evaporator Cold Storage Anteroom Merk Guntner Merk Guntner Tipe GHN 050.2F/17ANS50.M Tipe S-CAL 0066. 0X0A Kapasitas evaporator 3,3 kW Kapasitas evaporator 17,4 kW Kapasitas motor 0,24 kW Refrigeran R-404a Kapasitas motor 0,0037kW Jumlah fan 1buah Refrigeran R-134a Jumlah fan 1 buah
- 24. TXV dan Pipa Kapiler Cold Storage Anteroom Merk Danfoss Tipe TE 5 Kapasitas 17,41 kW Refrigeran R-404a Orifice size 3 Connection outlet 5/8” x 3/8” Merk Length Danfoss 107 1/8 in Inner Diameter 0,098 in Refrigeran R-134a
- 25. Check Valve Cold Storage Anteroom Merk Danfoss Merk Danfoss Tipe NRV19 Tipe NRV6 Min.kapasitas 9,05 kW Min.kapasitas 1,34 kW
- 26. Filter Drier Cold Storage Anteroom Merk Danfoss Merk Danfoss Tipe DCL 165 Tipe DCL 163 Code 023Z0011 Code 023Z5008 Refrigeran R-404a Refrigeran R-134a Connection type Flare x flare Connection type Flare x flare Connection size 5/8” x 5/8” Connection size 3/8” x 3/8”
- 27. Sight Glass Cold Storage Anteroom Merk Danfoss Merk Danfoss Tipe SGI 15 Tipe SGI 10 Code 014-0024 Code 014-0008 Connection type Flare x flare Connection type Flare x flare Connection size 5/8” x 5/8” Connection size 3/8” x 3/8”
- 28. High – low Pressure Cold Storage Anteroom Merk Danfoss Merk Danfoss Tipe KP15 Tipe KP15 Code 060-124566 Code 060-124566 Connection type flare Connection type flare High – low Reset Manual High – low Reset Manual Low pressure range -0,9 - 7 bar Low pressure range -0,9 - 7 bar High pressure range 8 - 32 bar High pressure range 8 - 32 bar
- 29. Oil Separator Cold Storage Anteroom Merk Emerson Merk Danfoss Tipe A-W 55877 Tipe OUB 1 Code 060931 Code 040B0010 Connection size 5/8 in Connection size 3/8 in Rated capacity 23 kW Rated capacity 3,5 kW
- 30. Solenoid Valve Cold Storage Anteroom Merk Danfoss Merk Danfoss Tipe EVR 10 Tipe EVR H 3 Code 032F8098 Code 032F8098 Connection size 5/8 x 5/8 in Connection size 5/8 x 5/8 in Connection type Flare x flare Connection type Flare x flare
- 31. Thermostat Cold Storage Anteroom Merk Danfoss Merk Danfoss Tipe RT8L Tipe RT14L Code 017L003066 Code 017L003466 Diff.low temperature 1,5 - 4,4 K Diff.low temperature 1,5 - 5,0 K Diff.high temperature 1,5 - 4,9 K Diff.high temperature 1,5 - 5,0 K Max.sensor temperatur 145°C Max.sensor temperatur 150°C
- 32. Akumulator Cold Storage Anteroom Merk Emerson Merk Emerson Tipe A-AS-5179 Tipe A-AS-3125 Refrigeran Connection size R-404a 9/8” Refrigeran Connection size R-134a 5/8”
- 33. Pressure Gauge Cold Storage Anteroom Low Pressure High Pressure Low Pressure High Pressure Merk Refco Refco Merk Refco Refco Tipe M2-250-DS M2-500-DS Tipe M2-250-DS M2-500-DS Code 7462426 7462396 Code 9389062 9385865 Refrigeran R-404a R-404a Refrigeran R-134a R-134a Scale Bar / psi Bar / psi Scale Bar / psi Bar / psi 1/8” 1/8” 1/8” 1/8” Bottom connection Bottom connection
- 36. Cold Storage
- 37. Anteroom
- 38. Kontaktor Cold Storage Anteroom Kompresor Evaporator & Defrost Heater Kompresor Evaporator & Defrost Heater Merk Schneider Schneider Merk Schneider Schneider Tipe LC1D1156M7 LC1D096M7 Tipe LC1D183M7 LC1D096M7 Max.Current 115 Ampere 9 Ampere Max.Current 18 Ampere 9 Ampere No of poles 3 NO 3 NO No of poles 3 NO 3 NO Coil Voltage 220 V ( AC ) 220 V ( AC ) Coil Voltage 220 V ( AC ) 220 V ( AC )
- 39. Miniature Circuit Breaker Cold Storage Anteroom Kompresor Evaporator & Defrost Heater Merk Schneider Schneider Tipe QOU1205283 QOU110HM 20 Ampere 10 Ampere 120-240V 120-240V Evaporator & Defrost Heater Merk Schneider Tipe QOU110HM Max.Current 10 Ampere Voltage 120 - 240V Max.Current Voltage
- 40. Lampu indikator Colour of cap Yellow Red Blue Merk Schneider Schneider Schneider Tipe XB4BVM5 XB4BVM4 XB4BVM6 220V 220V 220V voltage
- 41. Push Button Colour of cap Red ( NC ) Green ( NO ) Merk Schneider Schneider Tipe XB4BL42 XB4BP31
- 43. Molded Case Circuit Breaker Merk Paragon Type 208-240 Load ampere 60 A – 400 A
- 44. Time Delay Relay Merk Paragon Type 208-240 Load ampere 60 A – 400 A
- 45. Door Heater Cold Storage Merk Supco Tipe SH 283 Length Watts / ft Voltage 36’ 3 220 V
- 47. Cabel Terminal Blok Beban Power Kontrol Merk Multy Merk Supreme Supreme Supreme Type ABIVV435U Type NYA - NYAF NYAF NYAF
- 48. Cable shoe Cable duct Merk Size Multy 29x4x2,5 cm3 Merk Hongda Size All size
- 50. Mantel Merk Model : Kairos : Celana + Jaket Memakai tutup kepala ( hood ) Bahan water repellent Reflector keliling tangan dan paha Tempat ID card di dada kiri
- 51. Daftar harga