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Nov’07 DC Power Principles
[object Object],[object Object],[object Object],[object Object],[object Object],DC Power System Principles
Types of Power Systems DC OUTPUT DC/DC   CONVERTER AC INPUT POWER SUPPLY OR RECTIFIER   BATTERY CHARGER Battery UPS INVERTER ~ = DC OUTPUT DC INPUT = = AC OUTPUT DC INPUT = ~ DC  OUTPUT AC INPUT ~ = AC OUTPUT Battery DC AC INPUT ~ = = ~
[object Object],No.  1 2 3 4 5 Battery DC OUTPUT AC INPUT ~ = ,[object Object],Why choose DC Power ?
[object Object],No.  1 2 3 4 5 ,[object Object],[object Object],Battery DC OUTPUT AC INPUT ~ = Why choose DC Power ?
[object Object],No.  1 2 3 4 5 ,[object Object],[object Object],Battery DC OUTPUT AC INPUT ~ = Why choose DC Power ?
[object Object],No.  1 2 3 4 5 ,[object Object],[object Object],Battery DC OUTPUT AC INPUT ~ = Why choose DC Power ? ~ ~ ~
[object Object],No.  1 2 3 4 5 Battery DC OUTPUT AC INPUT ~ = ,[object Object],[object Object],Why choose DC Power ?
In summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DC Power System Principles ,[object Object],[object Object],[object Object],[object Object],[object Object]
DC Power System - Components G DIESEL GENERATOR AC input Typically AC Mains between 110 – 480V, however other sources of supply can include generators, UPS etc. AC Input
DC Power System - Components G OVP MAINS FUSES DIESEL GENERATOR Input protection Can be provided by either; in-line fuses, Over Voltage Protection or other such devices.  AC Input
Rectifier #1 Rectifier  #2 Rectifier #n G OVP MAINS FUSES REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier  #n Rectifier A Power supply which converts  Alternating Current  to  Direct Current;  typical output below 60V.  AC Input DC Power System - Components
ALARM MODULE Rectifier #1 Rectifier  #2 Rectifier #n G OVP MAINS FUSES REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier  #n Monitor & Control Unit (Alarm module) Monitors the system and generates alarms if an event occurs outside of normal operation.  AC Input DC Power System - Components
ALARM MODULE Rectifier #1 Rectifier  #2 Rectifier #n G OVP MAINS FUSES BATTERY BANK REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier  #n BATTERY BANK Battery Bank / String A battery bank is 1 or more battery strings. A battery string is a number of batteries connected in series to provide the required operating voltage AC Input DC Power System - Components
ALARM MODULE Rectifier #1 Rectifier  #2 Rectifier #n G OVP MAINS FUSES LVBD BATTERY BANK REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier  #n BATTERY BANK Low Voltage Battery Disconnect To prevent deep discharging of the batteries. Operated by the MCU when a user-configured low battery voltage point is reached. AC Input DC Power System - Components
ALARM MODULE Rectifier #1 Rectifier  #2 Rectifier #n G OVP MAINS FUSES LVBD BATTERY BANK REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier  #n LVLD BATTERY BANK Low Voltage Load Disconnect Reduces the drain on the batteries by non-priority loads. Operated by the MCU when a user-configured low battery voltage point is reached. AC Input DC Power System - Components
ALARM MODULE Rectifier #1 Rectifier  #2 Rectifier #n G OVP MAINS FUSES BATTERY DISTRIBUTION BATTERY BANK REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier  #n LVLD BATTERY BANK Distribution System hardware for distributing the DC power to the load. Hardware can include; battery breakers, MCB or blade fuses. AC Input DC Power System - Components LVBD
NONE PRIORITY LOAD LOAD (pc’s or different voltage) ALARM MODULE Rectifier #1 Rectifier  #2 Rectifier #n G OVP MAINS FUSES BATTERY DISTRIBUTION BATTERY BANK DC-DC or DC/AC REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier  #n LVLD PRIORITY LOAD BATTERY BANK Load Any equipment connected to the distribution of the DC system.  AC Input DC Power System - Components LVBD
Load Any equipment connected to the output of the DC system.  NONE PRIORITY LOAD LOAD (pc’s or different voltage) ALARM MODULE Rectifier #1 Rectifier  #2 Rectifier #n G OVP MAINS FUSES LVBD BATTERY DISTRIBUTION BATTERY BANK DC-DC or DC/AC REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier  #n LVLD PRIORITY LOAD BATTERY BANK BATTERY CHARGER Battery DC  OUTPUT AC INPUT ~ = AC Input DC Power System - Overview
[object Object],[object Object],[object Object],[object Object],[object Object],DC Power System Principles
Eltek Power System Battery Bank DC OUTPUT AC INPUT DC Power System – Current Flow AC Input OK AC Input Outage AC Input restored ,[object Object],[object Object]
Eltek Power System Battery Bank DC OUTPUT AC INPUT DC Power System – Current Flow AC Input OK AC Input Outage AC Input restored ,[object Object],[object Object]
Eltek Power System Battery Bank DC OUTPUT AC INPUT DC Power System – Current Flow AC Input OK AC Input Outage AC Input restored ,[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],DC Power System Principles
[object Object],[object Object],[object Object],Terminology – Power Triangle Current (I) Power (W) Voltage (V)
Terminology – Output Characteristics Constant Power  : if the voltage is varied, the current value will be conversely adjusted to maintain a constant power output. Constant Current   : If the voltage is varied, the power output will be corresponding adjusted to maintain a constant current output. Constant Voltage : If the current is varied, the power output will be corresponding adjusted to maintain a constant voltage output.
Terminology - Abbreviations PR   : Power Rack; a shelf where rectifiers are inserted. MCB : Miniature Circuit Breaker BB :  Battery Breaker  MTBF : Mean Time Before Failure; Calculated value of the probability of failure rates
[object Object],[object Object],[object Object],[object Object],[object Object],DC Power System Principles
NONE PRIORITY LOAD Rectifier #1 Rectifier  #2 Rectifier #n LVBD BATTERY BANK Rectifier  #n PRIORITY LOAD BATTERY BANK ALARM MODULE MAINS FUSES BATTERY DISTRIBUTION LVLD AC Input Provisioning : 6 Key Questions 1. System Voltage ? (+24/-48/-60/other) Rectifier #1 Rectifier  #2 Rectifier #n Rectifier  #n 3. No. of Outputs ? NONE PRIORITY LOAD PRIORITY LOAD 2. Max Load ? BATTERY BANK BATTERY BANK 5. Back-up Time ? Rectifier #1 Rectifier  #2 Rectifier #n Rectifier  #n 4. Rectifier  Recharge time / Redundancy ? LVBD 6. End Voltage ?
System in normal operation Provisioning - Redundancy 100A Battery Charging Capacity approx 150A, thus “N + 1” Load 100A
System has no redundancy Increased recharge time Provisioning - Redundancy Load 100A Can the batteries charge ? 100A Capacity approx 120A ?
System has no redundancy and reduced standby time Provisioning - Redundancy 10A Load 100A Discharging the batteries 100A Capacity approx 90A
Provisioning – Battery Breakers 800Ah Battery bank Capacity approx 150A Load 100A LVBD What is the most suitable rating of the BB  ? Too small and it will trip during normal operation; but too big and you waste money ? Charging  : 150A – 100A = 50 A max Discharging : 100A load max Thus  150A  will suit, though  125A  is possible if nec.
Provisioning – Earthing Types Clean Earth CABINET Exchange Link CABINET
End of Presentation Let’s us know if you found this presentation useful or would like more information. Eltek values your feedback. Thank you

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Dc Principal

  • 1. Nov’07 DC Power Principles
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  • 3. Types of Power Systems DC OUTPUT DC/DC CONVERTER AC INPUT POWER SUPPLY OR RECTIFIER BATTERY CHARGER Battery UPS INVERTER ~ = DC OUTPUT DC INPUT = = AC OUTPUT DC INPUT = ~ DC OUTPUT AC INPUT ~ = AC OUTPUT Battery DC AC INPUT ~ = = ~
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  • 11. DC Power System - Components G DIESEL GENERATOR AC input Typically AC Mains between 110 – 480V, however other sources of supply can include generators, UPS etc. AC Input
  • 12. DC Power System - Components G OVP MAINS FUSES DIESEL GENERATOR Input protection Can be provided by either; in-line fuses, Over Voltage Protection or other such devices. AC Input
  • 13. Rectifier #1 Rectifier #2 Rectifier #n G OVP MAINS FUSES REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier #n Rectifier A Power supply which converts Alternating Current to Direct Current; typical output below 60V. AC Input DC Power System - Components
  • 14. ALARM MODULE Rectifier #1 Rectifier #2 Rectifier #n G OVP MAINS FUSES REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier #n Monitor & Control Unit (Alarm module) Monitors the system and generates alarms if an event occurs outside of normal operation. AC Input DC Power System - Components
  • 15. ALARM MODULE Rectifier #1 Rectifier #2 Rectifier #n G OVP MAINS FUSES BATTERY BANK REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier #n BATTERY BANK Battery Bank / String A battery bank is 1 or more battery strings. A battery string is a number of batteries connected in series to provide the required operating voltage AC Input DC Power System - Components
  • 16. ALARM MODULE Rectifier #1 Rectifier #2 Rectifier #n G OVP MAINS FUSES LVBD BATTERY BANK REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier #n BATTERY BANK Low Voltage Battery Disconnect To prevent deep discharging of the batteries. Operated by the MCU when a user-configured low battery voltage point is reached. AC Input DC Power System - Components
  • 17. ALARM MODULE Rectifier #1 Rectifier #2 Rectifier #n G OVP MAINS FUSES LVBD BATTERY BANK REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier #n LVLD BATTERY BANK Low Voltage Load Disconnect Reduces the drain on the batteries by non-priority loads. Operated by the MCU when a user-configured low battery voltage point is reached. AC Input DC Power System - Components
  • 18. ALARM MODULE Rectifier #1 Rectifier #2 Rectifier #n G OVP MAINS FUSES BATTERY DISTRIBUTION BATTERY BANK REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier #n LVLD BATTERY BANK Distribution System hardware for distributing the DC power to the load. Hardware can include; battery breakers, MCB or blade fuses. AC Input DC Power System - Components LVBD
  • 19. NONE PRIORITY LOAD LOAD (pc’s or different voltage) ALARM MODULE Rectifier #1 Rectifier #2 Rectifier #n G OVP MAINS FUSES BATTERY DISTRIBUTION BATTERY BANK DC-DC or DC/AC REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier #n LVLD PRIORITY LOAD BATTERY BANK Load Any equipment connected to the distribution of the DC system. AC Input DC Power System - Components LVBD
  • 20. Load Any equipment connected to the output of the DC system. NONE PRIORITY LOAD LOAD (pc’s or different voltage) ALARM MODULE Rectifier #1 Rectifier #2 Rectifier #n G OVP MAINS FUSES LVBD BATTERY DISTRIBUTION BATTERY BANK DC-DC or DC/AC REDUNDANT RECTIFIER SYSTEM AC/DC DIESEL GENERATOR Rectifier #n LVLD PRIORITY LOAD BATTERY BANK BATTERY CHARGER Battery DC OUTPUT AC INPUT ~ = AC Input DC Power System - Overview
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  • 27. Terminology – Output Characteristics Constant Power : if the voltage is varied, the current value will be conversely adjusted to maintain a constant power output. Constant Current : If the voltage is varied, the power output will be corresponding adjusted to maintain a constant current output. Constant Voltage : If the current is varied, the power output will be corresponding adjusted to maintain a constant voltage output.
  • 28. Terminology - Abbreviations PR : Power Rack; a shelf where rectifiers are inserted. MCB : Miniature Circuit Breaker BB : Battery Breaker MTBF : Mean Time Before Failure; Calculated value of the probability of failure rates
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  • 30. NONE PRIORITY LOAD Rectifier #1 Rectifier #2 Rectifier #n LVBD BATTERY BANK Rectifier #n PRIORITY LOAD BATTERY BANK ALARM MODULE MAINS FUSES BATTERY DISTRIBUTION LVLD AC Input Provisioning : 6 Key Questions 1. System Voltage ? (+24/-48/-60/other) Rectifier #1 Rectifier #2 Rectifier #n Rectifier #n 3. No. of Outputs ? NONE PRIORITY LOAD PRIORITY LOAD 2. Max Load ? BATTERY BANK BATTERY BANK 5. Back-up Time ? Rectifier #1 Rectifier #2 Rectifier #n Rectifier #n 4. Rectifier Recharge time / Redundancy ? LVBD 6. End Voltage ?
  • 31. System in normal operation Provisioning - Redundancy 100A Battery Charging Capacity approx 150A, thus “N + 1” Load 100A
  • 32. System has no redundancy Increased recharge time Provisioning - Redundancy Load 100A Can the batteries charge ? 100A Capacity approx 120A ?
  • 33. System has no redundancy and reduced standby time Provisioning - Redundancy 10A Load 100A Discharging the batteries 100A Capacity approx 90A
  • 34. Provisioning – Battery Breakers 800Ah Battery bank Capacity approx 150A Load 100A LVBD What is the most suitable rating of the BB ? Too small and it will trip during normal operation; but too big and you waste money ? Charging : 150A – 100A = 50 A max Discharging : 100A load max Thus 150A will suit, though 125A is possible if nec.
  • 35. Provisioning – Earthing Types Clean Earth CABINET Exchange Link CABINET
  • 36. End of Presentation Let’s us know if you found this presentation useful or would like more information. Eltek values your feedback. Thank you