Your information and actions must be prioritised and communicated through the organisation to ensure pace, direction (towards objectives), and complete involvement.
2. Copyright TCMUK Limited
Strictly Private & Confidential
Obeya Room (Japanese Definition): means “Big Room” or “War Room” and refers
to a form of project management
It is based on a simple idea that we dedicate….
• Time
• Space
• & the coordination of root cause analysis and problem solving
….so that organisational barriers are removed.
Powerful Visual Management Tool
3. Copyright TCMUK Limited
Strictly Private & Confidential
The following are different types of Business Performance Rooms (not limited to):
• Product Launch: when developing a new product, managers responsible for the
decision making in design, engineering, operations gather in one place to
shorten lead-time through real-time problem resolution.
• Business Process Layout: Centralised data collection, prioritising and action
planning.
• Focused: Strategy, Project Performance, SQPDC, A3 problem solving,
continuous improvement rooms.
Observations to consider when implementing:
• Use two colours when tracking status, Red (off target) Green (on target)
• Define SMART Metrics
• Problem, follow-up and countermeasures boards are mandatory
• Meeting discipline: punctual, question/challenge, dignity and respect and
meeting should last no more than 30mins.
5. Copyright TCMUK Limited
Strictly Private & Confidential
Show associated Targets to Improve TTI(s) to the Improvement
Priority.
In the review if TTI is “red”, a countermeasure will be required
6. Copyright TCMUK Limited
Strictly Private & Confidential
Review the associated A3 for the Improvement Priority (IP)
Action Plan
Future State
Current State
HYPOTHESIS: IF we reduce set-up by 65% in
trimming, implement Point of Use tooling and
Standard Work in Sewing and Test,THEN we
expect to reduce
Kaizen Activity Accountability Schedule
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Metrics
1.
2.
3.
4.
5.
6.
7.
8.
BUSINESS CASE: The fictional Hat Company
[Hatco] is losing market share (from 33% to 22%).
It has the highest costs (Hatco internal costs =
£4.35 per hat, Competitor Hats sell for £2.99).
if “red” then review countermeasure, if “green” ensure
countermeasure will impact TTI. If not……
7. Copyright TCMUK Limited
Strictly Private & Confidential
If there is a deviation within the project it must noted on
Problem, Issue, Opportunity Board for review and
countermeasure within next 24 hours.
Repeat the process for the
next Improvement Priority