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Mechanical Joint Butt Fusion Joint Electro Fusion Joint Push the pin POLYETHYLENE PIPE JOINTING SYSTEM PT. RUSLI VINILON SAKTI By. Edward
MECHANICAL JOINT
1 4 4 3 3 2 2 Component of a typical Compression Fitting Body Locking Nut Clinching ring Rubber ‘O’ ring
1 Cut the pipe at an angle 90  To the length of pipe with a proper pipe cutter. Clean the burr at the pipe end ASSEMBLY PROCEDURES
2 Insert the locking nut follow by clinching ring ASSEMBLY PROCEDURES
3 Feed the 0-ring on the pipe end ASSEMBLY PROCEDURES
4 Push along the pipe axis to the body of the fitting ASSEMBLY PROCEDURES
5 The locking nut can be tightly fastened by hand maximum up to size 32 mm in diameter, it is advisable to use a strap wrench or other proper tools. ASSEMBLY PROCEDURES
6 To ensure the fitting is fully fastened, ascertain that the locking nut exceed the last thread of the body ASSEMBLY PROCEDURES Click here
 
BUTT FUSION  JOINT
PT. RUSLI VINILON SAKTI Principles of butt fusion joint Principles regarding to PTt Diagram P r o c e d u r e s I n f l u e n c e s Preparation for fusion M a c h I n e I n s t a l l a t I o n Butt Fusion Fittings
Principles  of  butt  fusion  joint Click here finished fusion pipe pipe heater plate pipe pipe
Equalisation pressure pressure (N/mm²) 0,01 Equalisation time Heating time Heating pressure Fusion and cooling and pressure Fusion and cooling time time Principles  regarding  to  PTt  diagram Click here
Butt  fusion  procedure Planing process PT. RUSLI VINILON SAKTI
Cutting process Butt  fusion  procedure
PT. RUSLI VINILON SAKTI Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Cutting process Butt  fusion  procedure
Butt  fusion  procedure
Butt  fusion  procedure
Butt  fusion  procedure
Butt  fusion  procedure
Equalisation process Butt  fusion  procedure
Equalisation process Butt  fusion  procedure
Equalisation process Butt  fusion  procedure
Equalisation process Equalisation time Heating time Heating pressure Butt  fusion  procedure
Equalisation process Equalisation time Heating time Heating pressure Butt  fusion  procedure
Equalisation time Heating time Heating pressure Heating process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Change over process Butt  fusion  procedure
Dwelling process Fusion and cooling pressure Dwelling time Fusion  and cooling time Butt  fusion  procedure
Fusion process Fusion and cooling pressure Dwelling time Fusion  and cooling time Butt  fusion  procedure
Cooling process Fusion and cooling pressure Dwelling time Fusion  and cooling time Butt  fusion  procedure
Positioning  Jointing and cooling Alignment and heating Jointing check  Butt  fusion  procedure
Pressure   / Time  diagram Equalisation pressure pressure (N/mm²) 0,01 Equalisation time Heating time Heating pressure Fusion and cooling and pressure Fusion and cooling time time 0,15 Change-over time Dwelling time Click here
Butt  fusion  influences Main parameters Pressure  P Temperature  T Time  t Human factor Fusion joint strength Secondary parameters Equalization pressure Heating pressure Fusion  and  cooling  pressure Temperature of the heater plate  Ambient temperature Heating,  equalisation,  change over, fusion  and  cooling  time Pipe storage and handling, cutting, facing, pipe support, cleaning, alignment check, machine maintenance Click here
Preparation  for  fusion ,[object Object],[object Object],e d d e = SDR incorrect correct
Preparation  for  fusion ,[object Object],[object Object],[object Object],max. wall offset: 10% of wallthickness  max. gap: 0,5 mm
[object Object],[object Object],[object Object],[object Object],Preparation  for  fusion
[object Object],[object Object],[object Object],[object Object],Preparation  for  fusion
[object Object],Example  fusion  table
Guidelines ,[object Object],[object Object],[object Object],Click here K fusion quality control
MACHINE Plastic Welding Technology   With high product quality standard
Machine  types,  DELTA 160 Pipe Diameter 40 mm up to 160 mm
Machine  types,  DELTA 250 Pipe Diameter 75mm up to 250 mm
Machine  types,  DELTA 315 Pipe Diameter  90 mm up to 315 mm
Machine  types,  DELTA 500 Click here Pipe Diameter 200 mm up to 500 mm
BUTT FUSION FITTING
[object Object],[object Object],[object Object],[object Object],BUTT FUSION FITTING
Click here BUTT FUSION FITTING SEGMENTED FITTING  * PE 100 * diameter 40 mm up to 500 mm * SDR 11 until SDR 21
INSTALLATION
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Click here
ELECTRO FUSION
[object Object],Subordinate parameters Pressure Fitting tolerances Pipe tolerances Fusion zone design of the fitting Shrinkage behaviour of the fitting Temperature Initial temperature Supplied energy Time Human  Factors Fusion joint strength Heating time Cooling time Maintenance  of  machines Pipe  preparation PE pipe joints (electrofusion)
Fitting identification PE 100/SDR Fusion indicator 4 mm terminal Integrated pipe fixation Centre stop (removable)  Cold centre zone Smooth fusion surfaces Optimised marginal zones Structured surface Electro Fusion Coupler
Technical Features melt indicator protection hood conical entrance fusion zone (dynamic thread) cold zone centre stop winding preform “ Mage Mate” connection d 4 mm pin terminal
Modern electro fusion fitting
 
Screw cap or Electro fusion cap 360° rotatable outlet Large tapping diameter One top saddle for many applications Heating wire not in contact with medium; optimized fusion zone PE 100 4 mm pin Extra-long fusion outlet Integrated cutter, leaktight in end  position Electro Fusion Tapping saddles
Printing of joint data
How do  you  overcome this problem? ?
Tapping tools designed for use with PE
Many possibilities...
Manufacturer Info. for manual fusion Traceability bar code Fitting can be fused with pipes SDR 9 -11 Cooling time in minutes Recycling symbol Magnetic card no. Serial no.. Fusion code Product symbol Product symbol Trade name
ELECTRO FUSION EQUIPMENT Polyweld Manual Polyweld 2230
ELECTRO FUSION EQUIPMENT
 
 
Quality of  fusion joint
We are your preferred partner for high quality PE piping system
Thank You

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