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Rebuilding Dawlish
February - April 2014
Dawlish and Teignmouth Emergency Works
/03 September 2014
APM Project Management Awards 2014
2
/
APM Project Management Awards 2014
03 September 2014 3
Points of Interest
1. Summary of the project
2. Tools and Techniques
► How you dealt with people
• The ‘Orange Army’
• Local Residents
• Media
3. Innovation
4. What went well/what didn’t go well
► Lessons learnt
/
APM Project Management Awards 2014
03 September 2014 4
Presenters
Tom Kirkham Project Manager
Rosie Majer Scheme Project Manager
Alex Evason Senior Construction Manager
/
APM Project Management Awards 2014
03 September 2014 5
1. Summary of the Project
/
APM Project Management Awards 2014
03 September 2014 6
Where is Dawlish
Paddington
Penzance
Dawlish
MLN1
206m 07c
/03 September 2014
APM Project Management Awards 2014
7
Scope of Works
Very Simple Remit:
‘Open a safe railway as
soon as possible’
In Reality:
►Unclear and expanding
scale of damage
►Unknown solutions
►Unknown programme
►Very challenging
environment
/
APM Project Management Awards 2014
03 September 2014 8
Scale of Works
Dawlish
Warren to
Teignmouth
= 3.7 miles
Teignmouth Station
Dawlish Station
Dawlish Warren Station
Kennaway Tunnel
Woodlands Avenue
Landslip
Riviera Terrace Breach
Exmouth
/03 September 2014
APM Project Management Awards 2014
9
The scale of the job
► Network Rail’s army of 300-strong team, working 24/7 for over 50 days This
translates as over 130000 man hours to first train
► Rebuilt and fortified the breach with more than 6000 tonnes of concrete and
150 tonnes of steel (large proportion stainless)
► Rebuilt half of Dawlish station with a new platform, new canopy and
repainting throughout
► Installed over 13 miles of new cables, designed and installed a temporary
signalling scheme from scratch and renewed over 700m of new railway track
and ballast
/03 September 2014
APM Project Management Awards 2014
10
Before the storm on 14 February
11 No Units
Filled and
Cable Tied
to Concrete
Foundation
Concrete
VCB ready
to build
permanent
shutter
Scaffold in
place ready for
cable pulling
Sat 15 02 2014
Formation level
95% trimmed
and ready for
shutter and first
concrete pour
Breach
Length 80m
(top)
/03 September 2014
APM Project Management Awards 2014
11
After the storm on 14 February
11 No Units
in place, but
distorted/di
slodged
and require
filling and
strapping
Breach Length
100m (top) – A
volume increase of
25% - 30%
Additional
20m of
Higher
Level Sea
Wall and
Parapet
Lost
Additional
20m – 40m
of Track
panels
require
removing
on both
sides and
access
ramp
reforming
Scaffold
cable
bridge
required
checking
for safety
and
associated
remedial
work
Concrete
spray
generally
sound with
some minor
washout
Four more
containers
have been
filled and
placed in
this gap –
with eight
more
ordered for
placement
after 14 Feb
/03 September 2014
APM Project Management Awards 2014
12
After the storm on 14 February
As well as the Riviera Terrace Breach…
525m of Parapet
Walls…
256m of Main Sea Wall (from
missing areas to cracking and
voiding)…
(Location of potential second
breach)
/03 September 2014
APM Project Management Awards 2014
13
After the storm on 14 February
275m of Walkways…
32 Locations of Landslips…
Woodlands Avenue pre 02
March 2014
/
APM Project Management Awards 2014
03 September 2014 14
Programme Overview and factors
Pre Rail Open Post Rail Open
04 February 2014 – 04 April 2014*
*Original date publically declared 14 April
(pre-woodlands)
04 April 2014 – 19 August 2014 (Sea
Wall)
Woodlands Phase 1 – November
Woodlands Phase 2 - TBC
24/7 Access and Working
High Street Environment
Limited to ‘Rail Critical Works’
Day Time Working (unless rail access
required)
Lineside Rules Reinstated
Majority of works interface with Marine
or Cliff environments
Pre Rail Open – Progress and Interface meetings held Twice Daily. Programme update meetings held twice weekly with a shared
programme managed by the principal contractor. Critical path evolved by the day, if not the hour. Sharing resources and prioritising
activities was critical to the success.
Post Rail Open – Managed more ‘traditionally’, with weekly progress meetings and fortnightly programme updates.
/
APM Project Management Awards 2014
03 September 2014 15
2. Tools and Techniques
•How you dealt with people
The ‘Orange Army’
Local Residents
Media
/
APM Project Management Awards 2014
03 September 2014 16
The Orange Army – the ‘BAMCO’ effect
Principal Contractors
Main Contractors
Design Consultants
Sub-Contractors and other support
/
APM Project Management Awards 2014
03 September 2014 17
Working Conditions
How do you work safely in
this environment?
-Storm Warning Systems
-Site Wide Communications
-Tag systems (from Mine and
Demolition Projects)
-Proximity Warning Systems for
Plant Operations
-Keep it simple
All by communicating and
sharing best practise
/
APM Project Management Awards 2014
03 September 2014 18
The Orange Army
Network Rail Dedicated resource
essential
Collaborative attitude essential
Managing work and progress- managed
by areas, disciplines, specific skills
Project Manager to manage overall
progress, interface decisions, prioritise
resource and access
Wider team to support project team
Twice Daily meetings with all parties, one
message, all decisions made - all input to
decision making process with PM having
final say
COMMUNICATION IS KEY
Time
Cost Quality
/
APM Project Management Awards 2014
03 September 2014 19
Local Residents – ‘love-bombing’
Project team on site 24/7, used this to provide
direct face-to-face communication
- Dedicated mobile number
- Letter drops informing on works and
restrictions during works
- Drop-in centres held every other day
-Weekly group meetings held with residents
and Teignbridge DC
-- Trust and relationships built up between NR
and residents on individual level
Difficult but important to manage expectations,
NR honest, answers not always what residents
wanted to hear, NR provided the WHY answer
So, do you
come here
often?
/
APM Project Management Awards 2014
03 September 2014 20
Media – something missing?
/
APM Project Management Awards 2014
03 September 2014 21
3. Innovation
/
APM Project Management Awards 2014
03 September 2014 22
Inspiration for containers
/
APM Project Management Awards 2014
03 September 2014 23
Other Innovations
/
APM Project Management Awards 2014
03 September 2014 24
But then… 2 weeks to fix this…
Safety Considerations:
-Restricted working areas at Crest
and Toe
-Not safe for Plant to be on or under
slip mass
-Very restricted access due to sea
and properties
-Needed to find a quick way to make
safe
Gathered a meeting of minds:
-Mass Regrade
-Explosives
-Army Equipment
-No idea was a bad idea
/
APM Project Management Awards 2014
03 September 2014 25
Water Saturation – Induce a landslide
/
APM Project Management Awards 2014
03 September 2014 26
Water Bombing
/
APM Project Management Awards 2014
03 September 2014 27
4. What went well? (Lessons Learnt)
Positive Negative
Safety Highstreet Environment
Multiple Contractors working in
relatively confined area
Trying to lock down site as
practicably possible and site
responsibility - first 48 hours
response
Technical
Identifying scope, creating
solutions, approval and build-ability
QUALITY
A: Collaborative working between
client, contractor & designer
B: Innovation: Temporary sea wall,
drones, pipex moulds, initiating slip,
depositing slip material into sea =
all innovative
Design evolution was effective.
Administration could have been
better
Programme and Methodology
TIME
Paul Hills - Possession Planner/Rail
Environment Expert On Site
Scope and priority to be identified
early on and owned by the client
(NR)
Commercial and Contracts
COST
6 main contractors sharing
resource, contacts etc - value for
money
Contract Administration - recording
of instructions, plant, material etc
Community Relations and Media Positive media and community
impression - collaborative aspects
Site presence of PR/Comms staff in
future
/
APM Project Management Awards 2014
03 September 2014 28
Woodlands Avenue & Riviera Terrace
/
APM Project Management Awards 2014
03 September 2014 29
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Swwe300615 presentation

  • 1. / Rebuilding Dawlish February - April 2014 Dawlish and Teignmouth Emergency Works
  • 2. /03 September 2014 APM Project Management Awards 2014 2
  • 3. / APM Project Management Awards 2014 03 September 2014 3 Points of Interest 1. Summary of the project 2. Tools and Techniques ► How you dealt with people • The ‘Orange Army’ • Local Residents • Media 3. Innovation 4. What went well/what didn’t go well ► Lessons learnt
  • 4. / APM Project Management Awards 2014 03 September 2014 4 Presenters Tom Kirkham Project Manager Rosie Majer Scheme Project Manager Alex Evason Senior Construction Manager
  • 5. / APM Project Management Awards 2014 03 September 2014 5 1. Summary of the Project
  • 6. / APM Project Management Awards 2014 03 September 2014 6 Where is Dawlish Paddington Penzance Dawlish MLN1 206m 07c
  • 7. /03 September 2014 APM Project Management Awards 2014 7 Scope of Works Very Simple Remit: ‘Open a safe railway as soon as possible’ In Reality: ►Unclear and expanding scale of damage ►Unknown solutions ►Unknown programme ►Very challenging environment
  • 8. / APM Project Management Awards 2014 03 September 2014 8 Scale of Works Dawlish Warren to Teignmouth = 3.7 miles Teignmouth Station Dawlish Station Dawlish Warren Station Kennaway Tunnel Woodlands Avenue Landslip Riviera Terrace Breach Exmouth
  • 9. /03 September 2014 APM Project Management Awards 2014 9 The scale of the job ► Network Rail’s army of 300-strong team, working 24/7 for over 50 days This translates as over 130000 man hours to first train ► Rebuilt and fortified the breach with more than 6000 tonnes of concrete and 150 tonnes of steel (large proportion stainless) ► Rebuilt half of Dawlish station with a new platform, new canopy and repainting throughout ► Installed over 13 miles of new cables, designed and installed a temporary signalling scheme from scratch and renewed over 700m of new railway track and ballast
  • 10. /03 September 2014 APM Project Management Awards 2014 10 Before the storm on 14 February 11 No Units Filled and Cable Tied to Concrete Foundation Concrete VCB ready to build permanent shutter Scaffold in place ready for cable pulling Sat 15 02 2014 Formation level 95% trimmed and ready for shutter and first concrete pour Breach Length 80m (top)
  • 11. /03 September 2014 APM Project Management Awards 2014 11 After the storm on 14 February 11 No Units in place, but distorted/di slodged and require filling and strapping Breach Length 100m (top) – A volume increase of 25% - 30% Additional 20m of Higher Level Sea Wall and Parapet Lost Additional 20m – 40m of Track panels require removing on both sides and access ramp reforming Scaffold cable bridge required checking for safety and associated remedial work Concrete spray generally sound with some minor washout Four more containers have been filled and placed in this gap – with eight more ordered for placement after 14 Feb
  • 12. /03 September 2014 APM Project Management Awards 2014 12 After the storm on 14 February As well as the Riviera Terrace Breach… 525m of Parapet Walls… 256m of Main Sea Wall (from missing areas to cracking and voiding)… (Location of potential second breach)
  • 13. /03 September 2014 APM Project Management Awards 2014 13 After the storm on 14 February 275m of Walkways… 32 Locations of Landslips… Woodlands Avenue pre 02 March 2014
  • 14. / APM Project Management Awards 2014 03 September 2014 14 Programme Overview and factors Pre Rail Open Post Rail Open 04 February 2014 – 04 April 2014* *Original date publically declared 14 April (pre-woodlands) 04 April 2014 – 19 August 2014 (Sea Wall) Woodlands Phase 1 – November Woodlands Phase 2 - TBC 24/7 Access and Working High Street Environment Limited to ‘Rail Critical Works’ Day Time Working (unless rail access required) Lineside Rules Reinstated Majority of works interface with Marine or Cliff environments Pre Rail Open – Progress and Interface meetings held Twice Daily. Programme update meetings held twice weekly with a shared programme managed by the principal contractor. Critical path evolved by the day, if not the hour. Sharing resources and prioritising activities was critical to the success. Post Rail Open – Managed more ‘traditionally’, with weekly progress meetings and fortnightly programme updates.
  • 15. / APM Project Management Awards 2014 03 September 2014 15 2. Tools and Techniques •How you dealt with people The ‘Orange Army’ Local Residents Media
  • 16. / APM Project Management Awards 2014 03 September 2014 16 The Orange Army – the ‘BAMCO’ effect Principal Contractors Main Contractors Design Consultants Sub-Contractors and other support
  • 17. / APM Project Management Awards 2014 03 September 2014 17 Working Conditions How do you work safely in this environment? -Storm Warning Systems -Site Wide Communications -Tag systems (from Mine and Demolition Projects) -Proximity Warning Systems for Plant Operations -Keep it simple All by communicating and sharing best practise
  • 18. / APM Project Management Awards 2014 03 September 2014 18 The Orange Army Network Rail Dedicated resource essential Collaborative attitude essential Managing work and progress- managed by areas, disciplines, specific skills Project Manager to manage overall progress, interface decisions, prioritise resource and access Wider team to support project team Twice Daily meetings with all parties, one message, all decisions made - all input to decision making process with PM having final say COMMUNICATION IS KEY Time Cost Quality
  • 19. / APM Project Management Awards 2014 03 September 2014 19 Local Residents – ‘love-bombing’ Project team on site 24/7, used this to provide direct face-to-face communication - Dedicated mobile number - Letter drops informing on works and restrictions during works - Drop-in centres held every other day -Weekly group meetings held with residents and Teignbridge DC -- Trust and relationships built up between NR and residents on individual level Difficult but important to manage expectations, NR honest, answers not always what residents wanted to hear, NR provided the WHY answer So, do you come here often?
  • 20. / APM Project Management Awards 2014 03 September 2014 20 Media – something missing?
  • 21. / APM Project Management Awards 2014 03 September 2014 21 3. Innovation
  • 22. / APM Project Management Awards 2014 03 September 2014 22 Inspiration for containers
  • 23. / APM Project Management Awards 2014 03 September 2014 23 Other Innovations
  • 24. / APM Project Management Awards 2014 03 September 2014 24 But then… 2 weeks to fix this… Safety Considerations: -Restricted working areas at Crest and Toe -Not safe for Plant to be on or under slip mass -Very restricted access due to sea and properties -Needed to find a quick way to make safe Gathered a meeting of minds: -Mass Regrade -Explosives -Army Equipment -No idea was a bad idea
  • 25. / APM Project Management Awards 2014 03 September 2014 25 Water Saturation – Induce a landslide
  • 26. / APM Project Management Awards 2014 03 September 2014 26 Water Bombing
  • 27. / APM Project Management Awards 2014 03 September 2014 27 4. What went well? (Lessons Learnt) Positive Negative Safety Highstreet Environment Multiple Contractors working in relatively confined area Trying to lock down site as practicably possible and site responsibility - first 48 hours response Technical Identifying scope, creating solutions, approval and build-ability QUALITY A: Collaborative working between client, contractor & designer B: Innovation: Temporary sea wall, drones, pipex moulds, initiating slip, depositing slip material into sea = all innovative Design evolution was effective. Administration could have been better Programme and Methodology TIME Paul Hills - Possession Planner/Rail Environment Expert On Site Scope and priority to be identified early on and owned by the client (NR) Commercial and Contracts COST 6 main contractors sharing resource, contacts etc - value for money Contract Administration - recording of instructions, plant, material etc Community Relations and Media Positive media and community impression - collaborative aspects Site presence of PR/Comms staff in future
  • 28. / APM Project Management Awards 2014 03 September 2014 28 Woodlands Avenue & Riviera Terrace
  • 29. / APM Project Management Awards 2014 03 September 2014 29 Any Questions?