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Water Treatment Market Opportunities
in Unconventional Oil & Gas
Tyler Algeo,
Senior Research Analyst,
Head of Unconventional Fossil Fuel and Water
1
O2 Environmental Overview
O2 Environmental
(Consultancy)
BlueTech Research
(Intelligence Service)
BlueTech Forum
(Annual Conference)
May 14th, 2013
Amsterdam, The Netherlands
O2 Technology Assessment
Group (TAG)
The BlueTech Research Team
at the 2013 BlueTech Forum
Our scientists and engineers are experts in water
technologies and the global water market.
Office Locations
North AmericaEurope
Asia
(planned 2014)
What we do
Actionable Water Market Intelligence & Strategic Support
 BlueTech Innovation Tracker
 Company Reports
 Monthly Intelligence Briefings
 Insight Reports on Markets &
Technologies
 Webinars on Hot Topics
 Analyst Access
• Strategic Support
• Commercialization Support
• Acquisitions Pipeline Support
• Investment Due Diligence
• Business Development
• Custom Research
• Market Intelligence
Four Core Practice Areas
 Water Re-use and Alternative Water Sources
 Unconventional Fossil Fuels and Water
 Energy and Resource Recovery
 Smart Water
What Clients Use our Service for
 Identify new market opportunities and areas for growth
 Competitor Analysis & Technology Analysis
 Analyzing water technology patent trends and identifying
water technology licensing, investment and acquisition
opportunities
 Other Benefits:
– Educational tool for engineers and scientists in the
organization
– Identification of strategic partners
– Support in identifying R&D directions, and unique solutions
for client problems
Shale Gas in Context
Gas
Source
0%
Conventional
56%
Tight
10%
Shale
28%
Coalbed
6%
Other
44%
Remaining technically recoverable natural gas resources by
type, end-2011
Source: www.worldenergyoutlook.org
What is produced water from shale gas?
Typical depth
>3,000ft
(914m)
Frack Fluids
Flowback, mostly Frack Fluid
Produced Water
– formation water and
Frack Fluids
Initial Fracking up to a few weeks
(large volumes)
Ongoing Produced Water
(small volumes)
Flowback Ongoing Produced Water
Produced Water Volumes Over TimeProductionRate
Producing Time (up to a month)
Water
Shale Gas
By mass the primary contaminant is Salt
1
10
100
1000
10000
100000
1000000
TypicalConcnetrationRange(mg/L)
Contaminant
Technology Trends
TSS
Electrocoagulation
Sock Filter
Clarifier
Oil &
Grease
Dissolved Air Floatation
Induced Air Floatation
Walnut Filter
Bacteria
Chlorine disinfection
UV disinfection
Ozone disinfection
Primary treatment technologies are mostly generic
Metals
(Ba, Sr)
Chemical Precipitation
(Sodium-
Sulfate, Lime, etc.)
Ozone
Electrocoagulation
Hardness Lime and soda ash
Iron (Fe) Precipitation with NaOH
Sulfate
Precipitation with
BaChloride
Membrane (Nanofiltration)
Proprietary technologies tend to be
desalination technologies
Reverse Osmosis Evaporator Crystallizer
< 45,000 ppm 45,000 – 120,000 ppm 120,000 – 300,000ppm
Technology Used
TDS Concentration
Primary
Treatment
Only
50%
Primary and
Desalination
Treatment
21%
Desalination
Treatment
Only
29%
Key Market Trends in Shale Gas
Produced Water Treatment
• The route to market is through Oil & Gas Service
Providers
• Disposal of Produced Water is dominated by ‘truck and
haul’ to disposal wells
• On-site reuse for fracking instead of treatment for
discharge is resulting in reduced treatment requirements
– Reuse driven by challenges in both disposal of Produced Water
and in sourcing fresh water for fracking
• Innovative water treatment technologies in the shale gas
produced water space tend to be thermal treatment
technologies and some membranes
Water Treatment in the
Alberta Oil Sands
15
In-Situ or Mining Depends on Depth of
Overburden
Photo Source: University of Alberta
InSitu Oil Sands Production
 Cyclic Steam Stimulation (CSS)  Steam Assisted Gravity Drainage
(SAGD)
Produced Water
Treatment
(Deoiling)
Skim Tank
Induced Gas
Flotation
Depth Filter
Water Treatment
(Conventional)
Warm Lime
Softening (WLS)
Depth Filter
Weak Acid
Cation Softener
Water Treatment
(Alternative)
Evaporator
OTSG Steam
GenerationMakeup Water
SAGD Treatment Train Options
DRUM Boiler
Steam Generation
Trends in Water Treatment Technologies
in the Oil Sands
Mining
Steam Extraction
Once Through Steam
Generators
Conventional Treatment
(WLS, Filter, WAC)
In-Situ
Research into non-water based
extraction methods
DRUM Boilers
Use of Evaporators
Key Market Trends in Oil Sands
Produced Water Treatment
• The primary route to market for treatment equipment is
through selling to E&P.
– Extraction is a water based process – any setback in water
treatment is lost oil production
• The industry is interested in robust technologies that are
simple, have a small footprint, and are modular.
– New technologies must be proven through extensive piloting
– Primarily targeting oil removal (as well as silica, hardness, and
dissolved organics)
• Innovative water treatment technologies in the oil sands
tend to be thermal treatment technologies and some
membranes
Research into Alternative Treatment
Trains
 Veolia CeraMem has been piloting Ceramic Membranes
 COSIA has been piloting Ceramic Membranes
 Testing of membranes as pre-treatment for RO
Pre-Treatment Reverse Osmosis Steam Generator
Evaporator
100% 75%
25%
25%
Evaporative and Membrane
Technologies
22
Ceramic Membranes in Water and Wastewater
are Predominantly Monoliths/Multichannel
Elements
Ceramic Membrane
Materials in order of
Prevalence
- Al2O3
Alpha-
Alumina
TiO2 Titania
SiC
Silicon
Carbide
ZrO2 Zirconia
SiO2 Silica
ɣ - Al2O3
Gama -
Alumina
Ceramic Membrane Advantages to Oil and
Gas Industry
Robust
High Effluent Quality
Simple Process
Modular
Ability to handle high temperature and
pressure
Can feed advanced treatment
(RO, IX, Evap)
Reduced number of unit
processes, footprint
Reduced Installation cost, easy
expansion, suitable for offshore
Companies offering or piloting Ceramic
Membranes for the Oil and Gas Industry
 Veolia CeraMem (SiC)
 LiqTech (SiC)
 Hyflux (alumina)
 Purifics (SiC)
 KSM Water (Alumina)
(formerly 3C Membranes)
 Meidensha (alumina)
Desalination Technologies
 Most evaporative technologies appear to be
based on Mechanical Vapor Recompression
 Alternative desalination technologies include:
– Membrane Distillation
– Electro-chemical
– Humidification-Dehumidification
Examples of Early Stage ZLD Companies
in the BlueTech Research Innovation Tracker
Company Technology Type Development Stage
Memsys Clearwater
Membrane
Distillation
Commercial
Altela
Humidification-
Dehumidification
Demonstration
Scale
Saltworks
Technologies
Humidification-
Dehumidification
Demonstration
Scale
Saltworks
Technologies
Electro-Chemical
Demonstration
Scale
Atlantis Electro-Chemical Pilot Scale
Thank you!
www.bluetechresearch.com
tyler.algeo@bluetechresearch.com
28

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Produced Water | Session VI - Tyler Algeo

  • 1. Water Treatment Market Opportunities in Unconventional Oil & Gas Tyler Algeo, Senior Research Analyst, Head of Unconventional Fossil Fuel and Water 1
  • 2. O2 Environmental Overview O2 Environmental (Consultancy) BlueTech Research (Intelligence Service) BlueTech Forum (Annual Conference) May 14th, 2013 Amsterdam, The Netherlands O2 Technology Assessment Group (TAG)
  • 3. The BlueTech Research Team at the 2013 BlueTech Forum Our scientists and engineers are experts in water technologies and the global water market.
  • 5. What we do Actionable Water Market Intelligence & Strategic Support  BlueTech Innovation Tracker  Company Reports  Monthly Intelligence Briefings  Insight Reports on Markets & Technologies  Webinars on Hot Topics  Analyst Access • Strategic Support • Commercialization Support • Acquisitions Pipeline Support • Investment Due Diligence • Business Development • Custom Research • Market Intelligence
  • 6. Four Core Practice Areas  Water Re-use and Alternative Water Sources  Unconventional Fossil Fuels and Water  Energy and Resource Recovery  Smart Water
  • 7. What Clients Use our Service for  Identify new market opportunities and areas for growth  Competitor Analysis & Technology Analysis  Analyzing water technology patent trends and identifying water technology licensing, investment and acquisition opportunities  Other Benefits: – Educational tool for engineers and scientists in the organization – Identification of strategic partners – Support in identifying R&D directions, and unique solutions for client problems
  • 8. Shale Gas in Context Gas Source 0% Conventional 56% Tight 10% Shale 28% Coalbed 6% Other 44% Remaining technically recoverable natural gas resources by type, end-2011 Source: www.worldenergyoutlook.org
  • 9. What is produced water from shale gas? Typical depth >3,000ft (914m) Frack Fluids Flowback, mostly Frack Fluid Produced Water – formation water and Frack Fluids Initial Fracking up to a few weeks (large volumes) Ongoing Produced Water (small volumes) Flowback Ongoing Produced Water
  • 10. Produced Water Volumes Over TimeProductionRate Producing Time (up to a month) Water Shale Gas
  • 11. By mass the primary contaminant is Salt 1 10 100 1000 10000 100000 1000000 TypicalConcnetrationRange(mg/L) Contaminant
  • 12. Technology Trends TSS Electrocoagulation Sock Filter Clarifier Oil & Grease Dissolved Air Floatation Induced Air Floatation Walnut Filter Bacteria Chlorine disinfection UV disinfection Ozone disinfection Primary treatment technologies are mostly generic Metals (Ba, Sr) Chemical Precipitation (Sodium- Sulfate, Lime, etc.) Ozone Electrocoagulation Hardness Lime and soda ash Iron (Fe) Precipitation with NaOH Sulfate Precipitation with BaChloride Membrane (Nanofiltration)
  • 13. Proprietary technologies tend to be desalination technologies Reverse Osmosis Evaporator Crystallizer < 45,000 ppm 45,000 – 120,000 ppm 120,000 – 300,000ppm Technology Used TDS Concentration Primary Treatment Only 50% Primary and Desalination Treatment 21% Desalination Treatment Only 29%
  • 14. Key Market Trends in Shale Gas Produced Water Treatment • The route to market is through Oil & Gas Service Providers • Disposal of Produced Water is dominated by ‘truck and haul’ to disposal wells • On-site reuse for fracking instead of treatment for discharge is resulting in reduced treatment requirements – Reuse driven by challenges in both disposal of Produced Water and in sourcing fresh water for fracking • Innovative water treatment technologies in the shale gas produced water space tend to be thermal treatment technologies and some membranes
  • 15. Water Treatment in the Alberta Oil Sands 15
  • 16. In-Situ or Mining Depends on Depth of Overburden Photo Source: University of Alberta
  • 17. InSitu Oil Sands Production  Cyclic Steam Stimulation (CSS)  Steam Assisted Gravity Drainage (SAGD)
  • 18. Produced Water Treatment (Deoiling) Skim Tank Induced Gas Flotation Depth Filter Water Treatment (Conventional) Warm Lime Softening (WLS) Depth Filter Weak Acid Cation Softener Water Treatment (Alternative) Evaporator OTSG Steam GenerationMakeup Water SAGD Treatment Train Options DRUM Boiler Steam Generation
  • 19. Trends in Water Treatment Technologies in the Oil Sands Mining Steam Extraction Once Through Steam Generators Conventional Treatment (WLS, Filter, WAC) In-Situ Research into non-water based extraction methods DRUM Boilers Use of Evaporators
  • 20. Key Market Trends in Oil Sands Produced Water Treatment • The primary route to market for treatment equipment is through selling to E&P. – Extraction is a water based process – any setback in water treatment is lost oil production • The industry is interested in robust technologies that are simple, have a small footprint, and are modular. – New technologies must be proven through extensive piloting – Primarily targeting oil removal (as well as silica, hardness, and dissolved organics) • Innovative water treatment technologies in the oil sands tend to be thermal treatment technologies and some membranes
  • 21. Research into Alternative Treatment Trains  Veolia CeraMem has been piloting Ceramic Membranes  COSIA has been piloting Ceramic Membranes  Testing of membranes as pre-treatment for RO Pre-Treatment Reverse Osmosis Steam Generator Evaporator 100% 75% 25% 25%
  • 23. Ceramic Membranes in Water and Wastewater are Predominantly Monoliths/Multichannel Elements Ceramic Membrane Materials in order of Prevalence - Al2O3 Alpha- Alumina TiO2 Titania SiC Silicon Carbide ZrO2 Zirconia SiO2 Silica ɣ - Al2O3 Gama - Alumina
  • 24. Ceramic Membrane Advantages to Oil and Gas Industry Robust High Effluent Quality Simple Process Modular Ability to handle high temperature and pressure Can feed advanced treatment (RO, IX, Evap) Reduced number of unit processes, footprint Reduced Installation cost, easy expansion, suitable for offshore
  • 25. Companies offering or piloting Ceramic Membranes for the Oil and Gas Industry  Veolia CeraMem (SiC)  LiqTech (SiC)  Hyflux (alumina)  Purifics (SiC)  KSM Water (Alumina) (formerly 3C Membranes)  Meidensha (alumina)
  • 26. Desalination Technologies  Most evaporative technologies appear to be based on Mechanical Vapor Recompression  Alternative desalination technologies include: – Membrane Distillation – Electro-chemical – Humidification-Dehumidification
  • 27. Examples of Early Stage ZLD Companies in the BlueTech Research Innovation Tracker Company Technology Type Development Stage Memsys Clearwater Membrane Distillation Commercial Altela Humidification- Dehumidification Demonstration Scale Saltworks Technologies Humidification- Dehumidification Demonstration Scale Saltworks Technologies Electro-Chemical Demonstration Scale Atlantis Electro-Chemical Pilot Scale

Editor's Notes

  1. Company HistoryMy backgroundBiochemist, worked in industry, operated pilot plants, always involved in start-ups and new technologies.Worked as a consultant doing process design, tendering, with technology companies and with industryStarted O2 Environmental in May 2005. Re-located in Ireland in May 2009. First BlueTech Forum 2010. Launched BlueTech Research July 2011. Currently have a team of 8 people. 3rd Annual BlueTech Forum in May 2012.
  2. emulsified oil droplets behave like particles and are rejected by the membrane.Chemically-stabilized emulsions can be removed using membranes but a physically stabilised emulsion will show a tendency to form an oil film if left standing or under pressure, and should be regarded as containing free oil