My Research Work

1. RESEARCH TITLE : APPLICATION OF WORK STUDY CONCEPTS IN APPAREL MANUFACTURING RESEARCH ASSOCIATES IQBAL AHMED – BS in Industrial Engineering NIRANJAN K. H – BS in Industrial Engineering Dr. Ambedkar Institute of Technology Bangalore University BALAJI B JAGANNATH Head Of Industrial Engineering Bombay Rayon Fashion Limited CONDUCTED AT BOMBAY RAYON FASHIONS LIMITED(UNIT-1) BANGALORE

4. ABOUT THE COMPANY-BRFL: is one of the leading garment manufacturer in India, currently operating with 7 units in Bangalore.

5. GARMENT MANUFACTURING – BLOCK DIAGRAM Fabric from stores Cutting section Sewing section Finishing section Finished garment to warehouse

7. PLANT LAYOUT & WORKSTATION DESIGN

8. CUTTING SECTION

9. CUTTING SECTION – EXISTING LAYOUT

10. CUTTING SECTION – PROPOSED LAYOUT

13. SEWING SECTION LAYOUT

14. SEWING SECTION LINE

15. FINISHING SECTION LAYOUT

16. FINISHING SECTION – EXISTING LAYOUT

17. FINISHING SECTION – PROPOSED LAYOUT

20. WORKSTATION AT SEWING BATCH- EXISTING

21. WORKSTATION- Proposed/Implemented

23. COMPARISION OF EXISTING Vs PROPOSED Calculation % Efficiency = 3168 – 2884 × 100 = 9 % 3168 20 operations 18mins 3.33*20 = 66 garments/hr 66*8 = 528 garments/day 528*6 = 3168 garments/day 20 operations 20mins 3*20 = 60 garments/hr 60*8 = 480 garments/day 480*6= 2884 garments/day No. of operations /batch To manufacture 1 garment Hourly production per batch Daily production per batch Daily production from sewing section Proposed Existing Description

24. WORK STUDY

28. METHOD STUDY WORK MEASUREMENT HIGHER PRODUCTIVITY WORK STUDY

34. Flow Process Chart – Man type Feeding helper in Sewing Section. Click to Download File Flow Process Chart – Man Type Present Click to Download File Flow Process Chart – Man Type Proposed Improvement 4.08(8%) 51.5 55.58 Time (Min) 98 (41%) 136 235 Distance (Mtrs) 2 2 - - 1 13 10 - 2 1 15 12 - 2 - Operation Transport Delay Inspection Storage Savings Proposed Present Activity SUMMARY Subject Charted : Feeding Helper in Sewing Section Activity: Feeding of all parts and trims to assembly line Location: Sewing Section – Unit – 1 - BRFL Charted by: IQBAL & NIRANJAN Approved by: Date:5-03-07

40. MAN-MACHINE CHART FOR PLACKET TRIM & JOINT OPERATION Existing condition: The operations, placket trim and placket joint were carried on by 2 different operators at different places for a single batch. Proposed condition: A single operator to perform both the operations on two machines placed front & back of the operator , providing with a rotating chair.

41. MAN-MACHINE CHART FOR PLACKET TRIM & JOINT OPERATION 0 3 4 5 Idle Placket trim operation on m/c 1 Working 6 7 Working Placket joint operation on m/c 2 Idle 7.5 (placket joint machine) (trimming machine) (mins) Machine 2 Operator 1 Machine 1 Time Date: 06/04/2007 Approved by: Charted by: Iqbal and Niranjan Charted on: Placket trim & Placket joint operations for a bundle of 10 pieces MAN MACHINE CHART : 2 M/C 1 OPERATOR

42. NUMBER OF OPERATORS WORKING ON SINGLE MACHINE

44. THANK YOU -----------------