Group Mechatronics is India's Largest CNC Machine Manufacturer. It has got three divisions- Prasad NC Machine Systems- Specializes in design and manufacturing of Large size CNC Turning and Machining Centers, Water Jet Germany- Specializes in design and Manufacturing of CNC Abrasive Water Jet Cutting Machines, and VHS Mechatronics- Specializes in Retrofitting and reconditioning of CNC Machines. This presentation gives more insight on the Group Mechatronics.

2. PRASAD NC MACHINE SYSTEMS
STRENGTH . PRECISION . RELIABILITY

3. Assembly Unit in Chennai
Manufacturing Unit Chennai, India
Established In 1993
No of Skilled Employees 74
Specializes in the design and manufacturing of Large Size CNC Machines.
Manufactured CNC SPM’s up to 8 axes
First to manufacture 5 meter dia CNC Drilling machine in India.
First and the largest manufacturer of 5 METER CNC TURNMILL VTL’S IN INDIA..
Manufacturer of the largest CNC Lathe in India (3M x 12 M)
Manufacturer of the largest Gantry Type Machining Center in India( 14Mx6Mx7m)

4. List of PNC Standard CNC Machines
Single Column Vertical Turret Type Turning Centre
Single Column Vertical RAM Type Turning Centre
Double Column Vertical RAM Type Turning Centre
Gantry Turning Machining Centre
Travelling Column Machining Centre
Gantry Machining Centre
Gantry Drilling Centre
Roll Turning Centre
Floor Boring Centre
Rotary Table

5. Single Column Vertical Turret Type Turning Centre
Technical Parameters Range
Maximum Turning Diameter 700 mm – 1600 mm
Chuck/ Face Plate Diameter 300 mm – 1100 mm
Max. Height Turret Face to
Chuck
500 mm – 750 mm
Max Weight of Job 300 Kg – 1250 Kg
Turret Station 8 – 12 Tool Station
Optional Features
Live Tool ( Turn Mill)
“C” Axis Indexing / Separate “C” Axis
Moving Column

6. Single Column Vertical RAM Type Turning Centre
Technical Parameters Range
Maximum Turning Diameter 820 mm – 2300 mm
Chuck/ Face Plate Diameter 630 mm – 1800 mm
Max. Height Turret Face to
Chuck
700 mm – 2600 mm
Max Weight of Job 1250 Kg – 17000 Kg
Automatic Tool Changer 8 – 20 Tool
Optional Features
Live Tool ( Turn Mill)
“C” Axis Indexing / Separate “C” Axis
Moving Cross rail

7. Double Column Vertical RAM Type Turning Centre
Technical Parameters Range
Maximum Turning Diameter 2500 mm – 6000 mm
Chuck/ Face Plate Diameter 2000 mm – 5500 mm
Max. Height Turret Face to Chuck 1600 mm – 3000 mm
Max Weight of Job 20 Tons – 100 Tons
Table and Slides Hydrostatic
Optional Features
Live Tool ( Turn Mill)
Double Ram
“C” Axis Indexing / Separate “C” Axis
Moving Cross rail up to 4 Meters

8. Gantry Turning Machining Centre
Technical Parameters Range
Distance Between Column 1200 mm – 2000 mm
Dia of Table/ Chuck 800 mm – 1800 mm
Gantry Travel 1200 mm – 200 mm
Ram Travel- Z Axis 550 mm – 800 mm
Optional Features
Separate ATC for Milling and Turning Tools
“C” Axis Indexing / Separate “C” Axis
Moving Cross rail

9. Gantry Turning Machining Centre
Technical Parameters Range
Distance Between Column 2500 mm – 6000 mm
Dia of Table/ Chuck 2000 mm – 5000 mm
Gantry Travel 2500 mm – 15000 mm
Max Height under Cross Rail 1200 mm – 4000 mm
Max Weight of Job 60 Tons – 180 Tons
Optional Features
Separate ATC for Milling and Turning Tools
“C” Axis Indexing / Separate “C” Axis
Moving Cross rail

10. Travelling Column Machining Centre
Travelling Column Vertical Machining Centre
Technical Parameters Range
Fixed Table Size 600 mm x 2500 mm to
600 mm x 6000 mm
Column Travel “X” Axis 2500 mm – 6000 mm
Cross Travel of Ram Head “Y” Axis 600 mm
RAM Travel- Vertical “Z” Axis 500 mm
No. of Tools on ATC 20
Optional Features
Right Angle Milling Heads
Travelling Column Horizontal Machining Centre
Technical Parameters Range
Fixed Table Size 750 mm x 2500 mm to
750 mm x 6000 mm
Column Travel “X” Axis 2500 mm – 6000 mm
Vertical Travel of Ram Head “Y”
Axis
1200 mm
RAM Travel- Horizontal “Z” Axis 750 mm
No. of Tools on ATC 20

11. Gantry Machining Centre
Technical Parameters Range
Distance Between Column 2500 mm – 7000 mm
Axis Travel of Gantry- X Axis 2500 mm – 15000 mm
Y Axis Cross Travel of Vertical
RAM
3000 mm – 7000 mm
Z Axis Vertical Travel of RAM 1000 mm – 2000 mm
Distance Between Spindle Nose
to Floor Plate
1500 mm – 6000 mm
Optional Features
5 Axis Milling Heads Attachments
Right Angle Milling Head Attachments

12. Gantry Drilling/ Vertical Machining Centre
Gantry Drilling Centre- GDC
Technical Parameters Range
Work Area of Fixed Table 2000 mm – 800 mm to
6000 mm – 2000 mm
Gantry Travel - Y Axis 2000 mm- 6000 mm
Cross Travel RAM Head – X Axis 1100 mm – 2300 mm
Vertical Travel of RAM – Z Axis 450 mm
Distance from Spindle Table to
Spindle Nose
600 mm
Optional Features
5 Axis Milling Head- GVMC
Angular Milling Head- GVMC
Gantry Vertical Machining Centre- GVMC
Technical Parameters Range
Work Area of Fixed Table 2000 mm – 800 mm to
7000 mm – 3000 mm
Gantry Travel - Y Axis 2000 mm- 6000 mm
Cross Travel RAM Head – X Axis 1100 mm – 4200 mm
Vertical Travel of RAM – Z Axis 1500 mm
Distance from Spindle Table to
Spindle Nose
1700 mm

13. Heavy Duty Roll Turning Lathe
Technical
Parameters
Range
Swing Over Bed 2200 mm to 3100 mm
Swing Over
Carriage
1600 mm to 2500 mm
Distance Between
centres
5000 mm – 15000 mm
No. of Guide ways 4
Width of Guide
ways
2500 mm

14. Floor Type Boring Machine
Technical
Parameters
Range
Boring Spindle Diameter 110 mm to 200 mm
Column Travel – X Axis 2000 mm – 15000
mm
Spindle Head Travel – Y
Axis
1500 mm – 4000
mm
Boring Spindle Travel- W
Axis
600 mm – 1000 mm
Ram Travel – Z Axis 0 – 1000 mm
Total Travel (W + Z) 0 – 2000 mmm

15. Heavy Duty Rotary Table
Technical Parameters Range
Standard Table Dimension 2000 mm x 2000 mm to
4000 mm x 4000 mm
Maximum Centre Loading 25 Tons to 100 Tons

16. Recent Machines built by PNC
Biggest CNC Gantry Type Vertical Machining Centre Made in India
Under assembly at TOSHIBA JSW, Chennai…
14 M Gantry travel, 7 M Between Column,6.5 M under Cross Rail.

17. Recent Machines built by PNC
5 M CNC Vertical Turning & Boring Mill
With C Axis and Live Spindle.

18. Recent Machines built by PNC
Largest Roll Turning Lathe made in India
3.1 m Swing, 2.5 m x 12. 5 m between Centre

19. Recent Machines built by PNC
Gantry Type Twin Table Turing and Machining Centre
(under Assembly)

20. Recent Machines built by PNC
Largest Manufactured CNC Turning and Machining Centre made in India
4.5 m Table Dia, 10 m Gantry Travel, 2.4 m under Cross Rail.

21. Partial Clients of PNC

22. Water Jet Germany
Your Partner in Water Jet Cutting Technology

23. Manufacturing Unit Chennai, India
Established In 2005
No of Skilled Employees 50
Specializes in the development and manufacturing of Water Jet Cutting system
Largest Manufacturer and Exporter of Waterjet Cutting Machine in India
Modern Manufacturing facility in Chennai, India
Machines are certified; Models ranging from size 1 m x 1 m to 4 m x 12 m
About us

24. Assembly Unit in Chennai

25. Water jet cutting technology
uses high pressure water
forced through a minute orifice
to concentrate high energy at a
minimum given area.
Water jet cutting technology is
capable of cutting through any
material soft or hard.
Softer materials could be cut
with high pressure water alone
whereas, abrasive garnet
(sand) is mixed according to
the requirement with water at
high pressure to cut through
harder materials
Technology – Over view

26. Tile and floor inlay
Water Jet Cutting - Advantages
 Environmental Friendly Cold Cutting Process
 No Mechanical Stress
 High Thickness
 High Accuracy
 Cut Virtually Any Shapes
 Cut Any Material With One Tool
 Save Raw Material
 Minimal (or) No Fixture Required

27. Team – Water Jet Germany

28. Support Team – Germany

29. Machine Models
Our strength lies in the
domain expertise by
which we understand the
customer requirements
and provide them the
best solutions.

30. Machine Models S 1010
Actual Image of the Machine

31. Machine Models S 2010
Actual Image of the Machine

32. Machine Models S 3015
Actual Image of the Machine

33. Machine Models S 3020
Actual Image of the Machine

34. Machine Models S 2030 5-AX
Actual Image of the Machine

35. Machine Models S 4020

36. Machine Models S 4030
Actual Image of the Machine

37. Machine Models S 3060
Actual Image of the Machine

38. Machine Models S 4060 Double Z axis
Actual Image of the Machine

39. Machine Models S 3080
Actual Image of the Machine

40. Machine Models S 3080 Double Gantry 5-AX
Actual Image of the Machine During Inspection

41. Machine Models S 3080 Three Cutting Heads
Actual Image of the Machine During Inspection

42. Machine Models S 30100
Actual Image of the Machine
Testing the Machine at Factory

43. Water Jet SPM – Tyre Cutting Machine (TCM 1312)
Tyre Cutting Machine Drawing

44. Components used
Ball Screw Guiding System High Precision Grounded Rack and Pinion Guiding System

45. Components used
Electrical Cabinet
CNC Controller

46. Components used
Stainless steel Catcher Tank for 3m x 10m Machine

47. Accessories
Abrasive Management System
4136 Bar (55,000 PSI)
6200 Bar (90,000 PSI)

48. Accessories
Multiple Cutting Head Option
Height Sensor
Drill Head Attachment
Three Cutting Head Machine

49. Accessories
Sand Hopper
5 Axes Attachment (5-AX)

50. Partial Client List- Water Jet Germany Pvt. Ltd.
Customer name (EUROPE) Machine size Machine Model Year Application
Germany
EMMELHEINZ Gmbh, Reinbek 4 m x 3 m S 4030 2006 Marble cutting
Wasserstrahl-Schneidetechnik GmbH 4 m x 4 m S 4040 2006 Steel cutting job shop
WIWEB (Defence), Germany 3 m x 1.5 m S 3015 2007 Defence Application
EMMELHEINZ Gmbh, Reinbek 4 m x 3 m S 4030 2007 Marble cutting
Wasserstrahl-Schneidetechnik GmbH 1 m x 1 m S 1010 2008 Metal cutting
Water Jet Global, Neustadt 3 m x 1.5 m S 3015 2008 Metal cutting
Siemens, Erlangen 2 m x 1 m S 2010 2008 Metal cutting
WST Wasserstrahlscneidetchnik GmbH 3m x 8 m S 3080 2012 Metal cutting
Holand
TUWI, Gelderland 1 m x 1 m S 1010 2008 Steel cutting job shop
TUWI, Gelderland 3 m x 1.5 m S 3015 2009 Steel cutting job shop
Italy
DITTA TM DI SOMMAGIO, 4 m x 2 m S 4020 2006 MS and SS cutting
ZENDRINI METALLICA, Mozzecane 4 m x 6 m S 4060 2006 Metal cutting
TITALIA SRL, Brugherio 3 m x 8 m S 3080 2007 MS, SS and Titanium cutting
VFR SRL 3 m x 1.5 m S 3015 2007 Steel cutting job shop
Chezh Republic
Waterjet Plzen 3 m x 1.5 m S 3015 2011 Steel cutting job shop
Partial client list – Water Jet Germany

51. Partial client list – Water Jet Germany
Customer name (ASIA) Machine size Machine Model Year Application
Iran
Sephanan Tarsh Diar Noon Co., Najaf Abad 3 m x 2 m S 3020 2008 Steel cutting job shop
Regal Petrochemical Co., Tehran 3 m x 1.5 m S 3015 2008 MS and SS cutting
U.A.E.
Al Eiman Blacksmith Workshop, Abu Dhabi 3 m x 2 m S 3020 2008 Steel cutting job shop
Precision Machinery L.L.C., Dubai CNC system S 3015 2009 Steel cutting
Captain Engineering Turning Co. L.L.C, Sharjah 3 m x 2 m S 3020 2009 Metal cutting applications
Captain Engineering Turning Co. L.L.C, Sharjah 3 m x 2 m S 3020 2011 Metal cutting applications
H'Tis Engineering Co. LLC 2 m x 1 m S 2010 2011 Tiles Cutting
Turkey
CAN INDUSTRIES, Seyhan 4 m x 2 m S 4020 2006 Steel cutting job shop
CAN INDUSTRIES, Seyhan 3 m x 1.5 m S 3015 2007 Steel cutting job shop
Saudi Arabia
Gift Mart International 1 m x 1 m S 1010 2009 SS, Brass, Aluminium cutting
Kuwait
Basayel International 3 m x 1.5 m S 3015 2010 Steel cutting job shop
Thailand
The Siam Fibre-Cement Co. Ltd. 3 m x 1.5 m S 3015 2009
Fibre-Cement sheet cutting
The Siam Fibre-Cement Co. Ltd. 3.5 m x 1.5 m S 3515 2010 Fibre-Cement sheet cutting
The Siam Fibre-Cement Co. Ltd. 3.5 m x 1.9 m S 3519 2011 Fibre-Cement sheet cutting

52. Partial client list – Water Jet Germany
Customer name (INDIA) Machine size Machine Model Year Application
India
Elektromag Devices Pvt. Ltd., Vapi-Gujarat 4 m x 3 m S 4030 2006 MS and SS cutting
Titanium Tantalum Products Limited, Chennai 3 m x 1.5 m S 3015 2007 SS and Titanium cutting
GSC Toughened Glass Pvt Ltd, Greater Noida 3 m x 1.5 m S 3015 2008 Glass cutting
L&T, Ranoli Works, Vadodara 3 m x 6 m S 3060 2008 SS and Titanium cutting
Armet Armored Vehicles (India) Ltd., Kanpur 3.5 m x 2.5 m S 3525 2008 Armour Steel and Bullet proof glass
VSSC (ISRO), Trivandrum 3 m x 1.5 m S 3015 2009 Aerospace Applications
ALIND, Chennai 3 m x 1.5 m S 3015 2009 Steel cutting job shop
IDMC, Anand 3 m x 6 m S 3060 2009 SS cutting
Nash Robotics, Nasik 3 m x 1.5 m S 3015 2009 MS and SS cutting
Samcal Cutting Solutions, Bangalore 3 m x 1.5 m S 3015 2009 Steel cutting job shop
MTAR Technologies Ltd, Hyderabad 4 m x 3 m S 4030 2010 Aerospace & Defence applications
R.P.Products Pharma Equipments Pvt. Ltd, Mumbai 3 m x 1.5 m S 3015 2010 Pharma Equipments cutting
SBB WaterJet, Coimbatore 3 m x 1.5 m S 3015 2010 Steel cutting job shop
Suncore Engineering India., Vadodara 3 m x 10 m S 30100 2011 Steel cutting job shop
Balakrishna Industries Ltd, Mumbai SPM TCM 1312 2011 Tyre Cutting machine
Durga Intermediates Pvt Ltd, Mumbai 2 m x 3 m S 2030 2011 Steel cutting job shop
KLH Cutting Solutions, Chennai 3 m x 1.5 m S 3015 2011 Steel cutting job shop
Aswini Engineering 3 m x 1.5 m S 3015 2011 Steel cutting job shop
Ayan Water Jet cutting services, Mumbai 3 m x 1.5 m S 3015 2011 Steel cutting job shop
Excel Water Jet cutting services, Chennai 3 m x 1.5 m S 3015 2011 Steel cutting job shop
WJCC, Chennai 3 m x 1.5 m S 3015 2011 Steel cutting job shop
WJCC, Noida 3 m x 1.5 m S 3015 2011 Steel cutting job shop
Shree Gajroop Enterprises, Vadodara 3 m x 6 m S 3060 2011 Steel cutting job shop
Euro Metal, Manglore 3 m x 1.5 m S 3015 2011 Steel and Glass Cutting job shop
SASA Engineering, Pune 3 m x 1.5 m S 3015 2011 Steel and Glass Cutting job shop
Harish Marbles 3 m x 1.5 m S 3015 2011 Marble Cutting
Ordinance Factory, Ambajhari 3 m x 1.5 m S 3015 2011 Armour Steel cutting
Vehicle Factory, Jabalpur 3 m x 8 m S 3080 2011 Armour Steel cutting

53. VHS Mechatronics Services Pvt Ltd
Reconditioning Your Machines

54. Manufacturing Unit Chennai, India
Established In 1996
No of Skilled Employees 64
Retrofitting of big machines like Horizontal borers, VTL’s, Planomillers and
large lathes
Manufacture of milling heads for Boring machines
Laser callibration of CNC machines.
Service support for new CNC machines from Europe.
About us

55. Retrofitting
We have over the years specialized in mechanical
retrofitting including complete over haul of the
manual machine. The major emphasis has been
on the following machines:
VTL’s
HMB’s
Millers
Lathes

56. VTL’s
We have re-built the maximum
number of manuals VTL’s to CNC
in India. We have incorporated the
following in various machines:
 Incorporation of Hydraulic chucks
and Magnetic chuck.
 Conversion of side head to CNC
 Manufacturing and interfacing
ATC.
 Manufacturing an add on table on
an existing VTL
 Incorporating servo turrets,
grinding attachments.
 Conversion of the cross slide to
CNC .

57. CNC Boring Machine
Modernization of
our borers include
Provision of
Hydrostatic.
Double pinion gear
boxes.
Restoring original
accuracy levels of
the machine.

58. CNC Lathes
Conversion of
machines up to 10
meters long and 4
meter swing.
Conversions with
Servo turret, grinding
attachment.
Manufacture of new
bed and cross slide

59. Plano Miller
Conversion to 5 axis
CNC
Dual table
Attachment changer
incorporated.
Conversion of manual
planer to CNC Plano
Miller.

60. Machineries
 Floor Type CNC Boring
machine of 6 meter travel
capable of machining and
grinding.
 Skoda CNC Milling machine
of 3 meter size .
 ‘Gertner’ Heavy duty bed
type milling machine.
 Heavy duty ‘TOS’ lathe
 ‘TOS’ Cylindrical and
surface grinding machines.
 Heavy duty portable drilling
machines.
 Electrical scrappers

61. Spares
Original spares for
Czech made
machines.
Documentations of
old machines.
Early delivery on
spares

62. Milling and Facing Heads
Right angle and
Universal milling
heads for heavy duty
boring machines.
Facing heads for
boring machines

63. Address
Prasad NC Machine Systems Pvt. Ltd.
F 1, SIPCOT Industrial Estate,
Irungattukottai, Sriperumbudur Taluk,
Kancheepuram District 602 105
Tamil Nadu, India
Water Jet Germany Pvt. Ltd.
F-66, (Part 2), SIPCOT Industrial Estate,
Irungattukottai, Sriperumbudur Taluk,
Kancheepuram District 602 105
Tamil Nadu, India
VHS Mechatronics Services Pvt. Ltd.
NO:F84, 8th Main Road,
4th Cross, SIPCOT Industrial Estate,
Irungattukottai, Sriperumbudur Taluk,
Kancheepuram District 602 105
Tamil Nadu, India
E Mail- sales@groupmechatronics.com