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a technological platform dedicated to
Advanced Galenic
Why GALA®?
The pharmaceutical
development
Pharmaceu)cal	
  dosage	
  
form	
  example	
  
Auxiliary	
  substances	
  
Ac)v	
  
drug	
  
+	
  
Pharmaceutical
Development Process
Drug	
  Discovery	
  
Preformula2on	
  Research	
  
Analy2cal	
  Development	
  
Process	
  Research	
  
Formula2on	
  Development	
  
Bioavailability	
  
Phisyco-­‐chemical	
  	
  
Characteriza2on	
  
Pharmaceu2cal	
  form	
  
	
  concep2on	
  
=	
  
+	
  
API	
  
EXCIPIENTS	
  
Pharmaceutical dosage
forms
~ 40% of pharmaceutical
products never reach the
clinical level due to a bad
absorption by the human
body
Increasing difficulty since
last 15 years
REASONS	
  FOR	
  DRUG	
  FAILURE	
  
Why GALA®?
Advanced Galenic is seen as a market of
major importance in the field of drug
delivery
Engineered particle
for drug delivery
The galenic improvement of the existing
products also constitutes one possibility
to avoid the high cost of the
development of new molecular entities.
What is GALA®?
1. A network of competences
Chemical	
  	
  
synthesis	
  
Physico-­‐chemistry	
  
of	
  powders	
  
Galenic	
  	
  
formula2on	
  
	
  Processes	
  
engineering	
  
	
  
	
  
Physico-­‐chemistry	
  
of	
  colloidal	
  	
  
systems	
  
	
  	
  
SPCMIB	
  
UMR	
  CNRS	
  5068	
  
LGC	
  
UMR	
  CNRS	
  5503	
  	
  
CIRIMAT	
  
UMR	
  CNRS	
  5085	
  
	
  	
  	
  	
  RAPSODEE	
  
UMR	
  CNRS	
  5302	
  
IMRCP	
  
UMR	
  CNRS	
  	
  5623	
  
GALA®,	
  an	
  Advanced	
  Galenic	
  	
  
Technology	
  PlaSorm	
  	
  	
  
Associated laboratories:
•  RAPSODEE, UMR CNRS 5302
•  CIRIMAT, UMR 5085 CNRS/INPT/UPS (Equipe PPB)
•  LGC, UMR 5503 CNRS/INPT/UPS
•  I.M.R.C.P., UMR 5623 CNRS/UPS (Groupe S.M.O.D.D.)
•  LSPCMIB , UMR 5068 CNRS/UPS
Other funding members:
•  Communauté d’agglomération de Castres-Mazamet Technopole
What is GALA®?
dedicated	
  equipment	
  and	
  lab	
  
space	
  for	
  manipula3on	
  of	
  API	
  in	
  
compliance	
  with	
  safety	
  rules	
  and	
  
in	
  GMP	
  condi3ons	
  
•  Laboratories	
  area	
  	
  
-­‐ 1	
  area	
  for	
  small	
  equipments	
  	
  
-­‐ 1	
  area	
  for	
  analysis	
  and	
  
characterisa3on	
  
•  Area	
  for	
  produc2on	
  
	
  	
  	
  	
  	
  -­‐	
  2	
  pilot	
  areas	
  
2. An innovative infrastructure
• 	
  Development	
  of	
  oral	
  dosage	
  forms	
  
• 	
  Development	
  of	
  monodispersed	
  microcapsules	
  
• 	
  Characterisa2on	
  of	
  pharmaceu2cal	
  dosage	
  forms	
  
§ 	
  Laboratory	
  Area	
  I	
  	
  (42	
  m2)	
  
§ 	
  Laboratory	
  Area	
  II	
  (29	
  m2)	
  
§ 	
  Weight	
  Area	
  (5,2	
  m2)	
  
§ 	
  Laundry	
  (5	
  m2)	
  
§ 	
  Storage	
  Area	
  (12	
  m2)	
  
§ 	
  Pilotes	
  Areas	
  ISO	
  7	
  (29	
  m2;	
  36	
  m2)	
  
§ 	
  Weight	
  Areas	
  ISO	
  7	
  	
  (6,2	
  m2;	
  4,4	
  m2)	
  
§ 	
  Equipments	
  Storage	
  Area	
  ISO	
  8	
  (11m2)	
  
§ Laundry	
  ISO	
  8	
  (	
  11m2)	
  
Technical	
  center	
  in	
  CASTRES	
  
Plateforme	
  GALA	
  ®	
  	
  :	
  	
  innova3ve	
  equipments	
  available	
  to	
  
experiment	
  and	
  characterize	
  processes	
  and	
  materials	
  and	
  manipulate	
  
pharmaceu3cal	
  ac3ve	
  drugs	
  in	
  safety	
  condi3ons	
  
What is GALA®?
Innovative	
  technologies in galenic
•  Hot-­‐Melt	
  Extrusion	
  Line	
  in	
  GMP	
  configura3on	
  	
  
•  Prilling	
  microencapsula3on	
  machine	
  (from	
  
liquid	
  phase)	
  
•  Spray	
  Dryer	
  
	
  
• Raman	
  confocal	
  –AFM	
  Microscope	
  	
  
CHARACTERISATION MEANS
PROCESSES
Spheronisator M
BRACE
Extrudeuse Pharma 16
THERMOFISHER
Atomiseur de séchage
B-290 - BUCHI
Microscope Alpha 300AR
WITEC
10	
  
21/02/201
4	
  
What is GALA®?
Solid dispersion (HME)
Modular	
  concept	
  with	
  screw	
  and	
  Sheath	
  
Flow:	
  0,5	
  to	
  5	
  kg/h	
  
Gravimetrics	
  Feeders:	
  	
  
Flexwall	
  single	
  screw	
  ;	
  flow	
  from	
  0,5	
  to	
  10	
  kg/h	
  
MiniTwin	
  twin	
  screw;	
  flow	
  from	
  0,05	
  to	
  2,5	
  kg/h	
  
Twin	
  screw	
  Extruder	
  
Pharma	
  16	
  Thermofisher	
  
Solid dispersion (HME)
MEB	
  Images	
   Raman	
  Images	
  
Red	
  =	
  no	
  material	
  
Blue	
  =	
  material	
  
Solid dispersion (HME):
Characterisation
Spray drying	
  
From	
  liquid	
  …to	
  powder	
  
...	
  In	
  few	
  
seconds!	
  
Ini3al	
  state:	
  liquid	
  product	
  	
  
(‘pumpable’	
  product)	
  
Final	
  State:	
  pulverulent	
  product	
  
(powder	
  with	
  uniform	
  quality)	
  
Solid dispersion (SD)
From liquid to powder with
controled properties…
Aims:	
  	
  
ü  Control	
  the	
  solid’s	
  proper2es	
  
ü  Protec2on	
  with	
  encapsula2on	
  
Solid dispersion (SD)
Aim	
  of	
  the	
  project:	
  	
  
Improve	
  the	
  flowability	
  
Pharmaceutical product (industriel R&D project)
Exemple	
  of	
  Applica3on	
  
Solid dispersion (SD)
Diagram of the liquid flow through an opening,
function of the speed flow
PRILLING SPRAY DRYING
Vitesse du jet
laminaire turbulent
Prilling
Diagram of the
Prilling principle
•  Microspheres or Microparticules with spherical
geometry and narrow granulometric distribution
•  Process Comparison
Prilling:
Spheronisator M- Brace
Alimenta3on	
  du	
  noyau	
  
Prilling:
Microsphere exemples
Microcapsule exemples
GALA®: scientific
meetings
Meeting Place and exchange between Academic world
and industrials actors
1st	
  MEETING	
  (déc	
  2009)	
  –	
  
théma2c	
  workshop	
  	
  
• Formula3on/Galénic/	
  
Coa3ng/Encapsula3on	
  
• Analyse	
  and	
  Characterisa3on	
  
2nde	
  MEETING	
  	
  (déc	
  2011)	
  
How	
  to	
  improve	
  the	
  biodisponibility	
  of	
  
the	
  bioac3ves	
  molecules	
  few	
  soluble	
  
in	
  aqueous	
  solu3on	
  ?	
  	
  
From	
  the	
  molecule	
  to	
  the	
  drug	
  :	
  	
  
Part	
  of	
  genera3on	
  and	
  shaping	
  of	
  
solids	
  
3rd	
  MEETING	
  (june	
  
2013)	
  
Co-­‐organised	
  with	
  	
  the	
  SFGP	
  
Solides	
  Divisés	
  group	
  
17&18	
  APRIL	
  2013	
  	
  
GALA&WITEC	
  Days	
  
Confocal	
  Raman-­‐AFM	
  Microscopy	
  	
  05	
  APRIL	
  2013	
  
APGI	
  –	
  SANOFI	
  –	
  GALA	
  	
  
Day	
  
Industrial	
  Drying	
  
23&24	
  APRIL	
  2014	
  
2nd	
  GALA&WITEC	
  DAYS	
  
Confocal	
  Raman-­‐AFM	
  
Microscopy	
  
ü  	
  A	
  network	
  of	
  competences	
  in	
  innova3ve	
  galenic	
  that	
  gathers	
  various	
  	
  	
  
laboratories	
  with	
  complementary	
  exper3se	
  and	
  that	
  relies	
  on	
  an	
  equipped	
  
new	
  laboratory	
  dedicated	
  to	
  the	
  manipula3on	
  of	
  ac3ve	
  pharmaceu3cal	
  
ingredients...	
  
	
  
There	
  is	
  no	
  other	
  exis2ng	
  Galenic	
  Technology	
  PlaSorm	
  of	
  this	
  type	
  
(market	
  survey	
  performed	
  by	
  ALCIMED,	
  April	
  2009)	
  
ü 	
  	
  	
  A	
  support	
  plakorm	
  of	
  	
  the	
  Cancer-­‐Bio-­‐Santé	
  Cluster	
  	
  	
  
	
  	
  	
  	
  	
  	
  in	
  Midi-­‐Pyrénées	
  (project	
  labelled	
  in	
  April	
  2009)	
  
	
  
In	
  summary,	
   is	
  
www.plateforme-gala.com
Thanks for your attention

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Laurène Haurie / GALA®, a technology platform on advanced galenic

  • 1. a technological platform dedicated to Advanced Galenic
  • 2. Why GALA®? The pharmaceutical development Pharmaceu)cal  dosage   form  example   Auxiliary  substances   Ac)v   drug   +  
  • 3. Pharmaceutical Development Process Drug  Discovery   Preformula2on  Research   Analy2cal  Development   Process  Research   Formula2on  Development   Bioavailability   Phisyco-­‐chemical     Characteriza2on   Pharmaceu2cal  form    concep2on   =   +   API   EXCIPIENTS  
  • 4. Pharmaceutical dosage forms ~ 40% of pharmaceutical products never reach the clinical level due to a bad absorption by the human body Increasing difficulty since last 15 years REASONS  FOR  DRUG  FAILURE  
  • 5. Why GALA®? Advanced Galenic is seen as a market of major importance in the field of drug delivery Engineered particle for drug delivery The galenic improvement of the existing products also constitutes one possibility to avoid the high cost of the development of new molecular entities.
  • 6. What is GALA®? 1. A network of competences Chemical     synthesis   Physico-­‐chemistry   of  powders   Galenic     formula2on    Processes   engineering       Physico-­‐chemistry   of  colloidal     systems       SPCMIB   UMR  CNRS  5068   LGC   UMR  CNRS  5503     CIRIMAT   UMR  CNRS  5085          RAPSODEE   UMR  CNRS  5302   IMRCP   UMR  CNRS    5623  
  • 7. GALA®,  an  Advanced  Galenic     Technology  PlaSorm       Associated laboratories: •  RAPSODEE, UMR CNRS 5302 •  CIRIMAT, UMR 5085 CNRS/INPT/UPS (Equipe PPB) •  LGC, UMR 5503 CNRS/INPT/UPS •  I.M.R.C.P., UMR 5623 CNRS/UPS (Groupe S.M.O.D.D.) •  LSPCMIB , UMR 5068 CNRS/UPS Other funding members: •  Communauté d’agglomération de Castres-Mazamet Technopole
  • 8. What is GALA®? dedicated  equipment  and  lab   space  for  manipula3on  of  API  in   compliance  with  safety  rules  and   in  GMP  condi3ons   •  Laboratories  area     -­‐ 1  area  for  small  equipments     -­‐ 1  area  for  analysis  and   characterisa3on   •  Area  for  produc2on            -­‐  2  pilot  areas   2. An innovative infrastructure •   Development  of  oral  dosage  forms   •   Development  of  monodispersed  microcapsules   •   Characterisa2on  of  pharmaceu2cal  dosage  forms  
  • 9. §   Laboratory  Area  I    (42  m2)   §   Laboratory  Area  II  (29  m2)   §   Weight  Area  (5,2  m2)   §   Laundry  (5  m2)   §   Storage  Area  (12  m2)   §   Pilotes  Areas  ISO  7  (29  m2;  36  m2)   §   Weight  Areas  ISO  7    (6,2  m2;  4,4  m2)   §   Equipments  Storage  Area  ISO  8  (11m2)   § Laundry  ISO  8  (  11m2)   Technical  center  in  CASTRES   Plateforme  GALA  ®    :    innova3ve  equipments  available  to   experiment  and  characterize  processes  and  materials  and  manipulate   pharmaceu3cal  ac3ve  drugs  in  safety  condi3ons   What is GALA®?
  • 10. Innovative  technologies in galenic •  Hot-­‐Melt  Extrusion  Line  in  GMP  configura3on     •  Prilling  microencapsula3on  machine  (from   liquid  phase)   •  Spray  Dryer     • Raman  confocal  –AFM  Microscope     CHARACTERISATION MEANS PROCESSES Spheronisator M BRACE Extrudeuse Pharma 16 THERMOFISHER Atomiseur de séchage B-290 - BUCHI Microscope Alpha 300AR WITEC 10   21/02/201 4   What is GALA®?
  • 12. Modular  concept  with  screw  and  Sheath   Flow:  0,5  to  5  kg/h   Gravimetrics  Feeders:     Flexwall  single  screw  ;  flow  from  0,5  to  10  kg/h   MiniTwin  twin  screw;  flow  from  0,05  to  2,5  kg/h   Twin  screw  Extruder   Pharma  16  Thermofisher   Solid dispersion (HME)
  • 13. MEB  Images   Raman  Images   Red  =  no  material   Blue  =  material   Solid dispersion (HME): Characterisation
  • 14. Spray drying   From  liquid  …to  powder   ...  In  few   seconds!   Ini3al  state:  liquid  product     (‘pumpable’  product)   Final  State:  pulverulent  product   (powder  with  uniform  quality)   Solid dispersion (SD)
  • 15. From liquid to powder with controled properties… Aims:     ü  Control  the  solid’s  proper2es   ü  Protec2on  with  encapsula2on   Solid dispersion (SD)
  • 16. Aim  of  the  project:     Improve  the  flowability   Pharmaceutical product (industriel R&D project) Exemple  of  Applica3on   Solid dispersion (SD)
  • 17. Diagram of the liquid flow through an opening, function of the speed flow PRILLING SPRAY DRYING Vitesse du jet laminaire turbulent Prilling Diagram of the Prilling principle
  • 18. •  Microspheres or Microparticules with spherical geometry and narrow granulometric distribution •  Process Comparison Prilling: Spheronisator M- Brace
  • 19. Alimenta3on  du  noyau   Prilling: Microsphere exemples Microcapsule exemples
  • 20. GALA®: scientific meetings Meeting Place and exchange between Academic world and industrials actors 1st  MEETING  (déc  2009)  –   théma2c  workshop     • Formula3on/Galénic/   Coa3ng/Encapsula3on   • Analyse  and  Characterisa3on   2nde  MEETING    (déc  2011)   How  to  improve  the  biodisponibility  of   the  bioac3ves  molecules  few  soluble   in  aqueous  solu3on  ?     From  the  molecule  to  the  drug  :     Part  of  genera3on  and  shaping  of   solids   3rd  MEETING  (june   2013)   Co-­‐organised  with    the  SFGP   Solides  Divisés  group   17&18  APRIL  2013     GALA&WITEC  Days   Confocal  Raman-­‐AFM  Microscopy    05  APRIL  2013   APGI  –  SANOFI  –  GALA     Day   Industrial  Drying   23&24  APRIL  2014   2nd  GALA&WITEC  DAYS   Confocal  Raman-­‐AFM   Microscopy  
  • 21. ü   A  network  of  competences  in  innova3ve  galenic  that  gathers  various       laboratories  with  complementary  exper3se  and  that  relies  on  an  equipped   new  laboratory  dedicated  to  the  manipula3on  of  ac3ve  pharmaceu3cal   ingredients...     There  is  no  other  exis2ng  Galenic  Technology  PlaSorm  of  this  type   (market  survey  performed  by  ALCIMED,  April  2009)   ü       A  support  plakorm  of    the  Cancer-­‐Bio-­‐Santé  Cluster                  in  Midi-­‐Pyrénées  (project  labelled  in  April  2009)     In  summary,   is  
  • 23. Thanks for your attention