Bajaj Allianz Life Insurance Company - Insurer Innovation Award 2024
Development of a wireless sensor network powered by energy harvesting techniques
1. DEVELOPMENT OF A WIRELESS SENSOR
NETWORK POWERED BY ENERGY
HARVESTING TECHNIQUES
Daniele Costarella
Grand Hotel Mediterraneo - Florence - July 9th, 2013
2. Outline
• Energy Harvesting Basics
• What are the benefits? Where is it useful? Important aspects.
• Piezoelectric, Thermoelectric and Solar Sources
• Selecting the Right Transducers, piezogenerator models,
capabilities, limitations
• Converting Harvested Energy into a Regulated Output
• Rectification, start-up, efficiency, and over-voltage concerns
• Integrated solution in a WSN
• Challenges Design of a EH-WSN node, prototyping
• Data analysis
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4. Energy Harvesting Basics
• Energy Harvesting is the process by which energy readily available
from the environment is captured and converted into usable electrical
energy
• This term frequently refers to small autonomous devices, or micro
energy harvesting
• Ideal for substituting for batteries that are impractical, costly, or
dangerous to replace.
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5. Common EH Sources
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Energy Source Performance
(Power Density)
Notes
Solar:
• Outdoor, direct sunlight
• Outdoor, cloudy
• Indoor
15 mW / cm2
0.15 mW /cm2
10 uW / cm2
Power per unit with a
Conversion efficiency of 15%
Mechanical
• Machinery
• Human body
• Acoustic noise
• Airflow
100-1000 uW /cm3
110 uW / cm3
1 uW / cm2 @ 100 dB
750 uW / cm2 @ 5 m/s
Ex. 800 uW / cm3 @ 2mm e 2.5
kHz
Ex. 4 uW / cm3 @ 5 mm and 1
Hz
It depends on the specific
conditions with respect to the
Betz limit
Thermic
• Temperature gradients
• EM radiation
1-1000 uW / cm3 Depends on the average
temperature.
Distance: 5 m from a 1W source
@ 2.4 GHz (free space)
6. Design challenges in conventional WSN
• Sensor node has limited energy supply
• Hard to replace/recharge nodes’ batteries once deployed, due to
• Number of nodes in network is high
• Deployed in large area and difficult locations like hostile environments,
forests, inside walls, etc
• Nodes are ad hoc deployed and distributed
• No human intervention to interrupt nodes’ operations
• WSN performances highly dependent on energy supply
• Higher performances demand more energy supply
• Bottleneck of Conventional WSN is ENERGY
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7. Energy Harvesting in Wireless Sensor
Networks
• Wireless Sensor nodes are designed to operate in a very
low duty cycle
• The sensor node is put to the sleep mode most of the time and it is
activated to perform sensing and communication when needed
• Moderate power consumption in active mode, and very
low power consumption while in sleep (or idle) mode
• Advantages:
• Recharge batteries or similar in sensor nodes using EH
• Prolong WSN operational lifetime or even infinite life span
• Growing interest from academia, military and industry
• Reduces installation and operating costs
• System reliability enhancement
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8. Wireless Sensor Node
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Power unit
Piezoelectric
generator
Solar source
TEG
Sensing
subsystem
Sensors
ADC
Computing
subsystem
MCU
• Memory
• SPI
• UART
Communication
subsystem
Radio
Main subsystems
9. Wireless Sensor Node
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25%
15%
60%
Computing Subsystem
Sensing Subsystem
Communication Subsystem
Power consumption distribution for a wireless sensor node
10. • Vibrating piezos generate an A/C output
• Electrical output depends on frequency and acceleration
• Open circuit voltages may be quite high at high g-levels
• Output impedances also quite high
Energy sources
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• TEGs are simply thermoelectric modules that convert a
temperature differential across across the device, and
resulting heat flow through it, into a voltage
• Based on Seebeck effect
• Output voltage range: 10 mV/K to 50 mV/K
• A solar cell converts the energy of light directly into
electricity by the photovoltaic effect
• The output power of the cell is proportional to the
brightness of the light landing on the cell, the total area
and the efficiency
11. Energy Storage
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Option 2: Capacitors
• Efficient charging
• Limited capacity
Option 3: Super Capacitors
• Small size
• High efficiency
• Very high capacity ( from 1 up to 5000F or so)
Option 1: Traditional Rechargeable Batteries
• Inefficient charging (lots of energy converted to heat)
• Limited numbed of charging cycles
12. Supply management: LTC3588
• The LTC3588 is a high efficiency
integrated hysteretic buck DC/DC
converter
• Collects energy from the piezoelectric
transducer and delivers regulated
outputs up to 100mA
• Integrated low-loss full-wave bridge
rectifier
• Requires 950nA of quiescent current
(in regulation) and 450nA in UVLO
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13. Anatomy of the WSN node
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14. Battery Output vs. EH Module Output
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16. Demoboard Project
• Design of a multisource Energy
Harvesting Wireless Sensor Node
• Development of a demoboard with
Energy Harvesting capabilities,
including RF communication and
Temperature sensor
• Additional supercap for longer
backup operation
• Very customizable to the end users’
needs
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17. Power supply circuit
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Piezo
Solar
TEG
Supercap
Primary Charge
18. Prototyping
On board:
• 40-Pin Flash Microcontroller
with nanoWatt XLP Technology
• Low Power 2.4GHz GFSK
Transceiver Module
• Low Power Linear Active
Thermistor
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19. Signal analysis
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Fig. A: Duty cycle Fig. B: TX pulse length (Zoom View)
20. Data analysis
• Web interface
• Real time graphics
• History
• Views
• Temperature
• Supercapacitor Voltage
• Input Voltage
• Charging
• Backup status
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21. Data analysis: examples
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Fig. A: Temperature Fig. B: Input Voltage (VIN)
Fig. C: Supercap charging Fig. D: Supercap discharge
23. Board specifications
Feature Description
Sources: Solar / TEG / Piezoelectric
Input voltage ranges: Solar: 5 ÷ 18 VDC
TEG: 20 ÷ 500 mVDC
Piezoelectric: max 18 VAC
Temperature Sensor: 0 ÷ 50 °C
Resolution: 0.4 °C
Wireless communication: 2400-2483.5 MHz ISM (GFSK)
Transmission rate: 1 and 2 Mbps support
Current/Power IDLE mode: 9 uA / 30 uW
Current/Power TX mode: 18.9 mA / 62 mW
Maximum TX distance: 100 m
Backup operation: > 24 h
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24. References
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Energy Harvesting Technologies
Springer
By Shashank Priya and Daniel J. Inman
Covers a very wide range of interesting topics
My Master Thesis
Università degli Studi di Napoli “Federico II”
By Daniele Costarella
Available online: http://danielecostarella.com
25. Thank you
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@dcostarella
http://it.linkedin.com/in/danielecostarella