2. Are the things needed to produce
output/ products
Major part of total cost & is one of the
most important assets
3. Is a system to ensure that material is
purchase at the right quality for the right
quantity at the right time & price
Needed to:-
› Prevent wastage, production delay &
obsolescene
5. Handling and keeping records of
materials in store
Centralized store = HQ buys n handles
material
Decentralized store= BRANCH buys n
handles material
6. Objectives:
› Speedy receipts & issue of materials
› Labelling material for identification
› Maintain correct level of stock
› Efficient use of storage space
7. To maintain optimum level of stock in
hand
To control investment in stock
Method:
› ABC analysis
› Stock levels
› EOQ
› Stock recording
› Stock taking
8. Stocks are analyzed according to their
value
Category Type of value Control
A Highest value Maximum
B Medium value Medium
C Lowest value minimum
9. Control & monitoring can be done by
using the formulas:
› Re-order level
› MAX stock level
› MIN stock level
› R-order qtty
› Ave. stock level
› Stock turnover ratio
10. Enables an org to control investments in
materials
Is used to determine how much material
should be order
Minimizes the total cost of stock
12. EOQ = √ 2DO⁄C
D= total demand
O = ordering cost
C = carrying cost
13. At reorder level, stock will be ‘0’ and
when replenished the stock will be the
maximum level, Q.
At constant demand, average stock is
Q/2.
If the total annual demand is D and the
order quantity is Q, then the number of
orders for stock in a year will be D/Q.
If the cost per order is O, then the total
ordering costs will be D/Q xO
15. You are required to determine the EOQ
based on the following data:
Forecasted demand = 2,000 units per
month
Ordering cost = RM450.00
Unit costs = RM10.00
Carrying cost = RM15% per annum
16. Perpetual inventory system
› Reflect physical movement of stock & the
balance at all times
› Is checked against continuos stock taking
Periodic inventory system
› Recording are done by doing stock taking at
a given time
17. To charge to production on a consistent
and realistic basis of the cost of materials
used and also to provide a satisfactory
basis of valuation for inventory on hand
18. 3 methods to value stock in hand
› LIFO
› FIFO
› WAM
19. Materials are used in chronological order
Ensures materials are issued at actual
cost
Closing stock valuation is higher
20. The latest materials received are used
first.
Ensures materials are issued at actual
cost
Lower valuation for closing stock
21. Average price is used
Price is calculated by dividing the total
cost of material in stock by the total
quantity of material in stock.
A new price needs to be calculated
each time new material are received
22. Calculate the value of 30 units of material A
closing stock using:
a) FIFO method
b) LIFO method
c) Weighted Average method
1 july opening stock 20 units @rm14
4 july receipts 40 units @rm15
14 july receipts 50 units @rm18
10 july issues 40 units
17 july issues 40 units
23. Attempts to overcome EOQ. It affects the
way purchasing is carried out.
It requires:
› The buyer to identify the suppliers
› The buyer enter into a contract with the suppliers
to supply materials move frequently
› Buyer give a copy of production schedule to
supplier
› Supplier carries out quality control
› Supplier delivers just in time
› Materials used in production immediately
24. Reducing waste and increasing
efficiency of the material usage
Reduce or eliminate inventories at every
stage of production
25. Key features:
› Smooth, uniform production rate
› Pull method of production
› Purchase in small lot size
› Quick inexpensive setups
› High quality of materials
› Effective preventive maintenance
› Teamwork
› Multi skilled workers