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History of Chinese Pneumatics Industry

Reproduced with permission of the author. Further reproduction prohibited without permission.
Author: Peter LIU, Peter_liu2006@yahoo.com.cn


This is an excerpt from Upgrading the Competitive Advantage of Chinese Private Sector –
Challenges and Potential in the Case of Chinese Pneumatics Industry, which is downloadable at
http://www.acculine-mfg.com/literature.html

5.4 History of Chinese Pneumatics Industry

In China, pneumatics industry did not exist at all till late 1960. Before that, pneumatic units
were designed and produced by the factories that used them. Most of them were
automobile and tractor makers, using just simply pneumatic parts on production and
assembly lines. There were no professional producers and traders for pneumatic products
and systems. (Chen 2005) In June 1967, a specialist pneumatics industry meeting was
held in Beijing attended by specialists and experts from several units, focusing on
supplying The 2nd Automobile Manufacturing Factory with pneumatic products to be used
on production line. At that meeting, two R&D teams were established, staffed by people
from Jinan Casting and Forging Machinery Institute and Shanghai Mechanical-Electrical
Product Designing Institute, who later developed products including flow direction valves
and air preparation units. This meeting and the two teams were viewed as the starting of
Chinese pneumatics industry. Late 1960, only 16 categories, covering more than 80
products were developed and produced.

In 1975, the First National Professional Pneumatics Industry Meeting was held in
Zhaoqing, Guangdong. Four united designing teams were established, staffed by
specialists from academic institute and factories, focusing on R&D of flow direction valves,
flow rate controllers, air cylinders, and pneumatic logic controllers, etc. At that meeting,
development project of pneumatics industry was drafted, and manufacturing factories for
pneumatic products were designated. Up to 1978, pneumatic product supplies were
expanded to 61 categories, including 256 products.

In 1981-1985 (namely the Sixth Five Year Plan), pneumatic products were listed in the 38
Important National Scientific and Technological Projects. During that time, many technical
problems were solved, and new product or component parts were developed, including
aluminium air cylinder tube, 5/3 puppet type direction control valve, solenoid pilot valve,
etc. In 1982, Shanghai Pneumatic Units Factory introduced 4 product categories from
Herion Company in the then West Germany, incorporating air preparation units,
mechanical control valves, electrical control valves, and multi-media valves, along with
production technologies.

In 1986-1990 (i.e. the Seventh Five Year Plan), as part of the national projects, around 73
new pneumatic products were born in China, such as precision air filter, precision air
regulator, auto drainer, non-lubricator solenoid valves, digital locating cylinder, rotary
cylinder, dual rod cylinder, etc. Meanwhile, Zhaoqing Pneumatic Units General Factory, in

                                                                                                1/5
History of Chinese Pneumatics Industry

Guangdong, introduced from TAIYO IRON WORKS LTD, Japan (changed name to
TAIYO Ltd in 2007) non-lubricator cylinders; Yantai Pneumatic Units General Factory, in
Shandong, introduced from Leibfried, then West Germany, ISO standard cylinders; Wuxi
Pneumatic Units General Factory, in Suzhou, introduced from CKD Corporation, Japan,
multi-application solenoid valves; the pneumatic branch factory of Dalian Combined Lathe
Institute, in Liaoning, introduced from Martonair Germany ISO cylinder and pneumatic
valve, etc. Late 1990, Chinese pneumatic categories expanded to more than 450.

In 1991-1995 (namely the Eighth Five Year Plan), companies such as Wuxi Pneumatic
Technology Institute, Shanghai Pneumatic Units Company and Fuxin Pneumatic unit
Factory undertook state-designated R&D programs including non-lubricator puppet type
electrical pneumatic direction control valves, refrigerating type compressed air dryer,
modular air preparation units, high frequency solenoid valves, and low watt solenoid
valves, etc. On the other hand, many new products like mini air cylinder, Mickey type air
cylinder, safety air preparation modular units, automatic to-and-fro cylinder, vibrating
cylinder, air vibrator, air gripper were developed independently by firms in Jinan
Shandong, Zhaoqing Guangdong, Yantai Shangdong, Wuxi Jiangsu, and Changchu Jilin,
etc. Meanwhile, Jinan Huaneng Pneumatic Company introduced designing and
manufacturing technologies from Japan and Germany. Up to end of 1993, Chinese
pneumatic products grew to 1080 categories.

In 1996-2000 (namely the Ninth Five Year Plan), the national centralization of pneumatic
product development was reduced, with only two projects being carried out. On the other
hand, Chinese pneumatic companies intensify investment in R&D, successfully
developing new products such as oval tube cylinder, parallel dual-rod cylinder, multistage
telescopic cylinder, new type gas liquid damping cylinder, Energy-saving Gas-liquid
Pressurized Cylinder, new type air gripper, pneumatic pilot air regulator, low watt solenoid
valve, and valve terminal, etc, and a great number of new products for applications for
automobile exhaust cleaning system, Environmental automobile fuel system, automobile
air brake system, textile, printing, rail train, petrochemical, and non-ferrous metal, etc.
Even breakthrough was achieved at pneumatic applications in areas like mechatronics
and automation. In late 2000, pneumatic product categories grew to around 1480.

Up to now, Chinese pneumatics industry went through the process of united R&D under
national central coordination, technology introduction from developed countries, and self
innovation and development. After around 40 years for development, Chinese pneumatics
industry grew rapidly, with more than 1100 companies, more than 50,000 employees,
sales of 1.1 billion USD in 2009, about 2000 product categories (CHPSA 2010).

In the recent two decades, in addition to just exporting products to China as they had been
doing for many years, foreign companies FDI (foreign direct investment) in China
pneumatics market witnessed steady growth, many foreign companies opening branches
or factories such as SMC and CKD from Japan, FESTO and Bosch Rexroth from
Germany, Camozzi and Metal Work from Italy, Parker Hannifin from USA. Among them,

                                                                                         2/5
History of Chinese Pneumatics Industry

SMC invested 300 million USD in production centre in Beijing in 1994 (SMC 2010), Airtac
from Taiwan investing 50 million USD in production centre in Fenghua, Zhejiang in 2002
(Airtac 2010), Bosch Rexroth acquired major stock share of Chinese pneumatics
company Easun in 2008 (AutomationWorld 2008), FESTO purchased 100% share of
Jinan Huaneng Pneumatics Company in 2007 (Qilu Evening News 2007) who was one of
the largest Chinese pneumatics company.


5.5 Summary

Thanks to the economic reform, through the past decades, Chinese pneumatics industry
developed rapidly, with favorable factor conditions (abundant cheap labor, lands and
electricity, etc), fast developing domestic market, steady growth of foreigners’ interest in
using Chinese pneumatic products for trial, and spill-over through imitation, learning, and
hiring former foreign employees. But the situation changes very fast, with rising costs of
labor, land and energy, increasing inbound FDI by foreign competitors seeking to take
larger share of Chinese market and to take advantage of the cheap local labor, and
increasingly demanding foreign and domestic customers. Chinese pneumatics products
are still 2-3 generation behind leading western foreign competitors. As the domestic
market demand grows in sophistication, if Chinese pneumatics companies fail to catch up
and grasp the chance of upgrading the products and service, they would be left only with
the lest profitable market segments.




                                                                                         3/5
History of Chinese Pneumatics Industry


REFERENCE
Airtac (2010), Ningbo Airtac Corporate Overview, Accessed 17 August 2010, from
http://www.airtacworld.com/newEbiz1/EbizPortalFG/portal/html/GeneralContentShow.html?Gen
eralContentShow_DocID=c373e91ab8b8ece68fff377a47502800

AutomationWorld (2008), Bosch Rexroth Set to Acquire Chinese Pneumatics Company, Accessed
02 August 2010, from http://www.automationworld.com/news-4420

Chen, Ming (2005), Zhongguo Qidong Hangye de Fazhan he Zhanwang, Accessed 15 August
2010, from http://www.pneumatics.cn/news_view.asp?newsid=10354

CHPSA (2010), Fenghua Guojia Qidong Changye Jiqun Shifan Jidi Jianjie, Accessed 10 August,
2010, from http://www.chpsa.org.cn/News/NewsWeb/ViewNews.aspx?NewsId=K4RDAJM8

Qilu Evening News (2007), Jinan State Owned Star Enterprise Purchased by Foreign Giant,
Accessed 15 August 2010,
from http://www.sd.xinhuanet.com/news/2007-01/22/content_9105329.htm

SMC (2010), SMC Corporate Overview, Accessed 15 August 2010,
from http://www.smc.com.cn/gaikuang/gaikuang.htm




                                                                                          4/5
History of Chinese Pneumatics Industry


Author        Peter LIU

Is the founder of Acculine Precision Manufacturing Company, a full package sourcing
solution provider for mechanical component parts. With bachelor degree of Material
Science and Technology at Central South University in Changsha, China and master
degree of International Business at University of Nottingham Ningbo China, he has over
10 years experience in Chinese manufacturing sector at positions of production engineer,
domestic and foreign sales, and supply chain management.


Acculine Precision Manufacturing Company

                                                  Room306, Bldg#22, Yaduxincun District
               My LinkedIn Profile                888# Yinxiandadao Ave West, Ningbo
Email:info@acculine-mfg.com                       Zhejiang Province, 315153, P.R.China
Web:www.acculine-mfg.com                          Tel:0086-574-28887315
                                                  Fax:0086-574-28875303



Acculine Precision Manufacturing Company is a Chinese professional supplier of
mechanical component parts including aluminum die casting, zinc die casting, precision
machining, sheet metal stamping, sheet metal punching, sheet metal deep drawing,
plastic injection, metal sintering and plastic sintering, etc.

Besides our leading knowledge about products and production, another important power
which help Acculine outperform the Chinese competitors is our strict quality management
system. We have been in long term cooperation with many professional and demanding
customers in Europe and North America many years. Through years of communication
and emulation, Acculine developed the unique quality management based on western
mentality of quality and service. The system ensures Acculine's leadership in the market
and customers' needs to be met constantly. For details of the quality management, please
visit

http://www.acculine-mfg.com/literature/Acculine_Product_Quality_Management_Procedu
re_Flowchart.pdf, and view the copy.




    China sourcing Mechanical component parts Aluminum die casting Zinc die
         casting Die Casting Precision Machining CNC machining Metal
   stamping Precision metal stamping Sheet Metal Stamping Sheet Metal Deep
Draw Porous Plastic Sintering Metal Sintering Filter element Plastic Injection Plastic
                                      Moulding

                                                                                       5/5

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History of chinese pneumatics industry

  • 1. History of Chinese Pneumatics Industry Reproduced with permission of the author. Further reproduction prohibited without permission. Author: Peter LIU, Peter_liu2006@yahoo.com.cn This is an excerpt from Upgrading the Competitive Advantage of Chinese Private Sector – Challenges and Potential in the Case of Chinese Pneumatics Industry, which is downloadable at http://www.acculine-mfg.com/literature.html 5.4 History of Chinese Pneumatics Industry In China, pneumatics industry did not exist at all till late 1960. Before that, pneumatic units were designed and produced by the factories that used them. Most of them were automobile and tractor makers, using just simply pneumatic parts on production and assembly lines. There were no professional producers and traders for pneumatic products and systems. (Chen 2005) In June 1967, a specialist pneumatics industry meeting was held in Beijing attended by specialists and experts from several units, focusing on supplying The 2nd Automobile Manufacturing Factory with pneumatic products to be used on production line. At that meeting, two R&D teams were established, staffed by people from Jinan Casting and Forging Machinery Institute and Shanghai Mechanical-Electrical Product Designing Institute, who later developed products including flow direction valves and air preparation units. This meeting and the two teams were viewed as the starting of Chinese pneumatics industry. Late 1960, only 16 categories, covering more than 80 products were developed and produced. In 1975, the First National Professional Pneumatics Industry Meeting was held in Zhaoqing, Guangdong. Four united designing teams were established, staffed by specialists from academic institute and factories, focusing on R&D of flow direction valves, flow rate controllers, air cylinders, and pneumatic logic controllers, etc. At that meeting, development project of pneumatics industry was drafted, and manufacturing factories for pneumatic products were designated. Up to 1978, pneumatic product supplies were expanded to 61 categories, including 256 products. In 1981-1985 (namely the Sixth Five Year Plan), pneumatic products were listed in the 38 Important National Scientific and Technological Projects. During that time, many technical problems were solved, and new product or component parts were developed, including aluminium air cylinder tube, 5/3 puppet type direction control valve, solenoid pilot valve, etc. In 1982, Shanghai Pneumatic Units Factory introduced 4 product categories from Herion Company in the then West Germany, incorporating air preparation units, mechanical control valves, electrical control valves, and multi-media valves, along with production technologies. In 1986-1990 (i.e. the Seventh Five Year Plan), as part of the national projects, around 73 new pneumatic products were born in China, such as precision air filter, precision air regulator, auto drainer, non-lubricator solenoid valves, digital locating cylinder, rotary cylinder, dual rod cylinder, etc. Meanwhile, Zhaoqing Pneumatic Units General Factory, in 1/5
  • 2. History of Chinese Pneumatics Industry Guangdong, introduced from TAIYO IRON WORKS LTD, Japan (changed name to TAIYO Ltd in 2007) non-lubricator cylinders; Yantai Pneumatic Units General Factory, in Shandong, introduced from Leibfried, then West Germany, ISO standard cylinders; Wuxi Pneumatic Units General Factory, in Suzhou, introduced from CKD Corporation, Japan, multi-application solenoid valves; the pneumatic branch factory of Dalian Combined Lathe Institute, in Liaoning, introduced from Martonair Germany ISO cylinder and pneumatic valve, etc. Late 1990, Chinese pneumatic categories expanded to more than 450. In 1991-1995 (namely the Eighth Five Year Plan), companies such as Wuxi Pneumatic Technology Institute, Shanghai Pneumatic Units Company and Fuxin Pneumatic unit Factory undertook state-designated R&D programs including non-lubricator puppet type electrical pneumatic direction control valves, refrigerating type compressed air dryer, modular air preparation units, high frequency solenoid valves, and low watt solenoid valves, etc. On the other hand, many new products like mini air cylinder, Mickey type air cylinder, safety air preparation modular units, automatic to-and-fro cylinder, vibrating cylinder, air vibrator, air gripper were developed independently by firms in Jinan Shandong, Zhaoqing Guangdong, Yantai Shangdong, Wuxi Jiangsu, and Changchu Jilin, etc. Meanwhile, Jinan Huaneng Pneumatic Company introduced designing and manufacturing technologies from Japan and Germany. Up to end of 1993, Chinese pneumatic products grew to 1080 categories. In 1996-2000 (namely the Ninth Five Year Plan), the national centralization of pneumatic product development was reduced, with only two projects being carried out. On the other hand, Chinese pneumatic companies intensify investment in R&D, successfully developing new products such as oval tube cylinder, parallel dual-rod cylinder, multistage telescopic cylinder, new type gas liquid damping cylinder, Energy-saving Gas-liquid Pressurized Cylinder, new type air gripper, pneumatic pilot air regulator, low watt solenoid valve, and valve terminal, etc, and a great number of new products for applications for automobile exhaust cleaning system, Environmental automobile fuel system, automobile air brake system, textile, printing, rail train, petrochemical, and non-ferrous metal, etc. Even breakthrough was achieved at pneumatic applications in areas like mechatronics and automation. In late 2000, pneumatic product categories grew to around 1480. Up to now, Chinese pneumatics industry went through the process of united R&D under national central coordination, technology introduction from developed countries, and self innovation and development. After around 40 years for development, Chinese pneumatics industry grew rapidly, with more than 1100 companies, more than 50,000 employees, sales of 1.1 billion USD in 2009, about 2000 product categories (CHPSA 2010). In the recent two decades, in addition to just exporting products to China as they had been doing for many years, foreign companies FDI (foreign direct investment) in China pneumatics market witnessed steady growth, many foreign companies opening branches or factories such as SMC and CKD from Japan, FESTO and Bosch Rexroth from Germany, Camozzi and Metal Work from Italy, Parker Hannifin from USA. Among them, 2/5
  • 3. History of Chinese Pneumatics Industry SMC invested 300 million USD in production centre in Beijing in 1994 (SMC 2010), Airtac from Taiwan investing 50 million USD in production centre in Fenghua, Zhejiang in 2002 (Airtac 2010), Bosch Rexroth acquired major stock share of Chinese pneumatics company Easun in 2008 (AutomationWorld 2008), FESTO purchased 100% share of Jinan Huaneng Pneumatics Company in 2007 (Qilu Evening News 2007) who was one of the largest Chinese pneumatics company. 5.5 Summary Thanks to the economic reform, through the past decades, Chinese pneumatics industry developed rapidly, with favorable factor conditions (abundant cheap labor, lands and electricity, etc), fast developing domestic market, steady growth of foreigners’ interest in using Chinese pneumatic products for trial, and spill-over through imitation, learning, and hiring former foreign employees. But the situation changes very fast, with rising costs of labor, land and energy, increasing inbound FDI by foreign competitors seeking to take larger share of Chinese market and to take advantage of the cheap local labor, and increasingly demanding foreign and domestic customers. Chinese pneumatics products are still 2-3 generation behind leading western foreign competitors. As the domestic market demand grows in sophistication, if Chinese pneumatics companies fail to catch up and grasp the chance of upgrading the products and service, they would be left only with the lest profitable market segments. 3/5
  • 4. History of Chinese Pneumatics Industry REFERENCE Airtac (2010), Ningbo Airtac Corporate Overview, Accessed 17 August 2010, from http://www.airtacworld.com/newEbiz1/EbizPortalFG/portal/html/GeneralContentShow.html?Gen eralContentShow_DocID=c373e91ab8b8ece68fff377a47502800 AutomationWorld (2008), Bosch Rexroth Set to Acquire Chinese Pneumatics Company, Accessed 02 August 2010, from http://www.automationworld.com/news-4420 Chen, Ming (2005), Zhongguo Qidong Hangye de Fazhan he Zhanwang, Accessed 15 August 2010, from http://www.pneumatics.cn/news_view.asp?newsid=10354 CHPSA (2010), Fenghua Guojia Qidong Changye Jiqun Shifan Jidi Jianjie, Accessed 10 August, 2010, from http://www.chpsa.org.cn/News/NewsWeb/ViewNews.aspx?NewsId=K4RDAJM8 Qilu Evening News (2007), Jinan State Owned Star Enterprise Purchased by Foreign Giant, Accessed 15 August 2010, from http://www.sd.xinhuanet.com/news/2007-01/22/content_9105329.htm SMC (2010), SMC Corporate Overview, Accessed 15 August 2010, from http://www.smc.com.cn/gaikuang/gaikuang.htm 4/5
  • 5. History of Chinese Pneumatics Industry Author Peter LIU Is the founder of Acculine Precision Manufacturing Company, a full package sourcing solution provider for mechanical component parts. With bachelor degree of Material Science and Technology at Central South University in Changsha, China and master degree of International Business at University of Nottingham Ningbo China, he has over 10 years experience in Chinese manufacturing sector at positions of production engineer, domestic and foreign sales, and supply chain management. Acculine Precision Manufacturing Company Room306, Bldg#22, Yaduxincun District My LinkedIn Profile 888# Yinxiandadao Ave West, Ningbo Email:info@acculine-mfg.com Zhejiang Province, 315153, P.R.China Web:www.acculine-mfg.com Tel:0086-574-28887315 Fax:0086-574-28875303 Acculine Precision Manufacturing Company is a Chinese professional supplier of mechanical component parts including aluminum die casting, zinc die casting, precision machining, sheet metal stamping, sheet metal punching, sheet metal deep drawing, plastic injection, metal sintering and plastic sintering, etc. Besides our leading knowledge about products and production, another important power which help Acculine outperform the Chinese competitors is our strict quality management system. We have been in long term cooperation with many professional and demanding customers in Europe and North America many years. Through years of communication and emulation, Acculine developed the unique quality management based on western mentality of quality and service. The system ensures Acculine's leadership in the market and customers' needs to be met constantly. For details of the quality management, please visit http://www.acculine-mfg.com/literature/Acculine_Product_Quality_Management_Procedu re_Flowchart.pdf, and view the copy. China sourcing Mechanical component parts Aluminum die casting Zinc die casting Die Casting Precision Machining CNC machining Metal stamping Precision metal stamping Sheet Metal Stamping Sheet Metal Deep Draw Porous Plastic Sintering Metal Sintering Filter element Plastic Injection Plastic Moulding 5/5