2. Areas of Discussion
• Garvey Group Overview
• Print Capabilities
• Fulfillment Capabilities
• Technology Capabilities
• Implementation Process
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4. Overview
• Milwaukee, WI
- Commercial Printing
- Package Printing
- Plastics
- Wide-Format Digital
• Oak Creek, WI
- Digital Variable Printing
- Distribution Fulfillment
- System Dev. & ECommerce
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5. Overview
• Sturtevant, WI
- Commercial Printing
- Miniature Folding
• Niles, IL
- Large-Format Printing
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6. Overview The Garvey Group Milwaukee
4601 South 5th St. Milwaukee, WI
The Garvey Group Oak Creek
9901 South Howell Ave. Oak Creek, WI
The Garvey Group Sturtevant
7900 Durand Ave. Sturtevant, WI
Ed. Garvey Company
7400 North Lehigh Ave. Niles, IL
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7. Overview
The Garvey Group’s network of companies
provide a vast range of capabilities that
allows us to offer clients the ability to control
their entire supply chain.
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8. Overview
Strategic Relationship
Supply chain integration lowers total costs through
Information Technology applications with clients and
third-party vendors.
• Reduces touches by client, lowering soft costs
• Apply most-efficient production resources
• Capture data to allow clients to make better
decisions
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9. Overview
• Recognized outstanding account management
and customer service.
• Dedicated customer-service representatives
• Highly experienced
• Built in press redundancy
• Swift problem resolution
• Solutions provider
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13. Printing Capabilities
Online Quoting – Niles, IL
• Allows packaging customer to submit specifications for
litho label & top sheet jobs and receive real-time quotes
on multiple quantities.
• Customers can view history of all previously submitted
quotes
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15. Printing Capabilities
Pre-Press
• Dedicated line high speed FTP site
• Next day proofing
• G7 Certified ink jet full size proofing
systems
• Experience in setting up profiles with
suppliers to establish mirrored results in
proofing through production
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16. Printing Capabilities
• From 8 1/2” x 11” to 59” x 80”all facilities have common
processes for mirrored results
• Paper, board, & plastic up to 48pt.
• Conventional and UV Capabilities
• G7 Master Printer certified
• Densitronic S and CIP3 technology at all print facilities
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18. Printing Capabilities
18 to 40 Inch Offset Offerings
Press Size In Service
Heidelberg GTO 12” x 18” 5/1979
1 Color, Substrates up to 12pt.
Heidelberg MOF-2H 19” x 25.5” 2/1990
5 Colors + Coating Capabilities, Substrates up to 24pt.
Heidelberg SORS 28” x 40” 6/1978
1 Color, Substrates up to 12pt.
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19. Printing Capabilities
40 Inch Offset Offerings
Press Size In Service
KBA 105 28” x 40” 10/2004
4 Colors 2/2 Perfector, Speeds up to 14,000/hr, Substrates up to 24pt.
KBA 105 Universal 29” x 41” 3/2006
6 Colors + Coating & UV Capabilities, Speeds up to 15,000/hr, Substrates up
to 48pt.
KBA 105 29” x 41” 4/2006
10 Colors 5/5 Perfector + Coating & UV Capabilities, Speeds up to 12,000/hr,
Substrates up to 24pt.
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20. Printing Capabilities
56 & 80 Inch Offset Offerings
Press Size In Service
KBA 142 40” x 56” 6/2006
6 Colors, Speeds up to 14,000/hr, Substrates up to 32pt.
KBA 205 59” x 80” 1/2007
6 Colors + Coating, Speeds up to 9,000/hr, Substrates up to 48pt.
KBA 205UV 59” x 80” 4/2009
6 Colors, Coating & UV Capabilities, Speeds up to 9,000/hr, Substrates up to
48pt.
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22. Printing Capabilities
Digital Presses
Press Size
Konica Minolta Pro C500 (2 available) 13” x 19”
4 Colors, Substrates up to 140#
Konica Minolta C6501 (2 available) 13” x 19”
4 Colors, Substrates up to 140#
Indigo 3050 12.5”
x
18.5”
6 Colors, Substrates up to 140#
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23. Printing Capabilities
Digital Presses
Press Size
Ricoh 2090 11” x 17”
1 Color Black, Substrates up to 110#
Canon iR 125VP 18” x 14”
1 Color Black, Substrates up to 110#
Canon iR Pro 150+ 18”
x
14”
1 Color Black, Substrates up to 110#
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24. Printing Capabilities
Wide Format Digital
SCREEN Truepress Jet 2500UV
• In Service 4/2009
• Image up to 98.4” x 51.1”
• Max caliper: 1.9”
• Sheet or roll fed media
• Speeds up to 726.5 ft2/hr
• 7 color UV-cured Inks
• Up to 1,500 DPI resolution
• G7 color certified
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25. Printing Capabilities
Wide Format Digital
HP Scitex TJ8550
• In Service 6/2010 • Up
to
600
DPI
resolu8on
• Image up to 61” x 144” • G7
Cer8fied
color
• Max Caliper 19 mil
• Sheet or roll-to-sheet media
• Speeds up to 5,166 ft2/hr
• 7 color UV-cured
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27. Finishing Capabilities
Zund G3 2XL-1600 Digital Cutting System
• Maximum sheet thickness: 2”
• Maximum media: 107” x 63”
• Wide variety of substrates including,
paper, board, cardboard,
Corrugated Cardboard, acrylic,
metal, wood, fabric, PETG, PVC,
vinyl, foam, textiles, aluminum and more.
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28. Finishing Capabilities
• Full bindery complement
- cutters, folders, stitchers, shrink-wrapping
• Micro-Folding with Inline
- Fugitive glue capability
• Diecutting
- (2) Bobst die cutters
31” x 45” max sheet
29” x 40” max sheet
40pt. max caliper
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30. Fulfillment
Value Proposition
• We strive to streamline the creation, production
and delivery of printed media, reducing
obsolescence, improving inventory control.
• From basic collateral and marketing support to
strategically driven direct marketing campaigns and
proprietary web based solutions.
• The Garvey Group gives clients a single source for
integrated strategy production and analytics.
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31. Fulfillment
Average cost for Printed Documents
Source: Cap Ventures’ Cost of Business
Communications, November 2001
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32. Fulfillment
Fulfillment Center
• 45,000 sq ft facility
• 24/7 monitored security and fire sprinkler systems
• Climate and humidity control with heating and air conditioning
• 2 shifts Monday through Friday
• 3 shifts 24/7 at peak periods
• Receiving dock hours 7am to 10pm – no appointment required
• HAZMAT certified shipping
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33. Fulfillment
Digital Printing Equipment
• HP Indigo (high quality, liquid ink, up to 6 colors)
• Konica Minolta C500 bizhub Pro
• 2 high speed Canon ImageRunners with booklet
makers (up to 325,000 impressions per day)
• Planet Press variable data software
• In-house bindery with cutting, scoring, folding, collating,
laminating, perfect & coil binding capabilities
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34. Fulfillment
Mailing Services
• Domestic and International mailings
• CASS Certification
• Duplicate Elimination
• Presorting
• High Speed Ink Jetting
• Machine Inserting with OMR Scanner
• Hand inserting
• Wafer Sealing
• Metering with ‘weigh on the way’ dynamic scale
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35. Fulfillment
Web-based Print on Demand
• On-demand orders from customer web sites with
variable data defined at time of order
• Scheduled Processes with variable data pre-defined by
client Administrators
• Marketing documents including 1:1, Promotional
materials, Customer Loyalty Programs, Dynamic Color
• Transactional documents including Statement of
Account, Test Results, MSDS Sheets, Manuals and
Product documentation
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36. Fulfillment
Kitting Services
• On-demand orders from customer web sites with variable
data defined at time of order
• Scheduled Processes with variable data pre-defined by
client Administrators
• Marketing documents including 1:1, Promotional
materials, Customer Loyalty Programs, Dynamic Color
• Transactional documents including Statement of Account,
Test Results, MSDS Sheets, Manuals and Product
documentation
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37. Fulfillment
Inventory Management
• Inventory Management
- Real time reporting and tracking
- Full time inventory control analyst
- Continuous cycle counts
• Warehousing
- Receiving Printed and Collateral Materials
- Storage of Project Materials
• Skid Storage Locations
• Modular Storage Locations (for one or two case quantities)
• Secured Storage for Promotional or other high value items
- Timely Identification and Scrapping of Obsolete Materials
- Cross-docking services
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38. Fulfillment
Inventory Management
• Online Order Fulfillment
- Same Day Turn-Around for all orders received by 3:00pm
- Ship Materials from Stored Inventory
- Ship “Virtual” inventory produced at time of order
including ‘Build on Demand’ kits or ‘Print on Demand’
digital output
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39. Fulfillment
iTask – Integration of Systems
We utilize three primary tools to manage the variety of services
offered to our clients for supply chain management.
• Online ordering and reporting
• Web-based print on demand
• Lead generation and management
The result is a comprehensive web portal that simplifies and
streamlines the entire process of printing, distributing, and tracking
the materials that support your integrated marketing campaigns.
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42. Going Forward
Measure, Analyze & Improve
• Six Sigma Master Black Belt on Staff
• Measurement Based Strategy
• Focus on Process Improvement & Variation Reduction
• Measures Quality with a Goal of Near Perfection
• Oversee & Implement Six Sigma Process Improvement
Procedures
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43. Going Forward
Sustainability
• Chain-of-Custody certified FSC and SFI
• Use of 0% to low VOC (volatile organic compounds) inks
• UV press technology with virtual 0% VOC
• Over 50 tons of aluminum press plates recycled annually
• Over 150 tons of corrugated cardboard recycled annually
• Over 7 tons of styrene recycled annually
• All materials used in process and office applications are recycled, i.e., paper,
plastic, wood, aluminum, glass, florescent bulbs, etc.
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44. Going Forward
Recognition
• 2007 PIA/GATF
- “Benny Award” – Dream Girls Poster
• 2008 PIA/GATF
- “ Benny Award” – Courvoisier Welcome Kit
• 2009 PII Awards
- 1 Best of Category, 4 Awards of Excellence, and 2 Certificates of Merit
• 2010 PII Awards
- 1 Best of Category, 1 Award of Excellence, and 1 Certificate of Merit
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