1. 'V' Notch Segmented Ball Valve with KRISS
Intelligent Electrical Actuator
Basis Weight Valve 1550SERIES
Yes. We ARE..
.
| Courteously | Attentively | Respectably | Effectively |
SUDE
An ISO 9001:2008 Certified Company
R
2. KRISS Offers
V-Notch Segmented Ball Valve With
Single Phase Linear Electric Actuator
Index Basis Weight Valve SUDE
Segmented Ball valve is a ball sector valve with metal to metal or metal to
PTFE seating. The segmented ball valve combines the best control
characteristic of the ball valve and the butterfly valve. It can be used both as
a control valve and as a shut off valve. It is available as standard in Stainless
Introduction ..................................................... 1
steel. It is also available in other materials based on the application.
Application ...................................................... 2
Features & Advantages - Valve ...................... 03 V-Notch Ball Valve Features
Specifications - Valve ...................................... 03 ? leak proof stainless steel body, with face to face lengths in
A one piece,
acc. with IEC standards
Features & Advantages - Actuator ................ 04 ? with top and bottom bearings for low operating torque so that
A ball sector
low torque actuators can be used
Specifications - Actuator ................................ 04
? sector that provides accurate control over a wide range,
A 'V' shaped
even at low flow rates and if used for viscous media with high
05
Specifications of Control Panel ......................... concentrations of solid particles.
? area of the ball sector which, with PTFE seat gives tight
A spherical
General Arrangement of Test Bed
closing. The stellite seat ring ensures excellent tightness at all differential
for Testing of Valve ......................................... 05
pressures. The maximum leakage in the direction of flow is less than 5 x
10-6 of the Kv value in this case.
Flow Capacities & Characteristics ................ 06
? bearings
Metaloplast
'V' Notch Segmented Ball Valve O ring or graphite packing for the stem gland
?
Shaft Downstream ...........................................06
? stellite seat can easily be converted to PTFE after turning
The standard
the ball sector by 180 degrees, without the need to dismantle the valve.
Part List - ‘V’ Notch Ball Valve ....................... 07
Are designed to over come the problems of harsh, particle entrained
?
processes.
Exploded View 'V' Notch Ball Valve ............... 08
Pressure - Temperature Ratings .................... 08
Constructional View of Intellignet
Electrical Actuator .......................................... 09
Overall Dimensions of 'V' Notch
Segmented Ball Valve with
Intellignet Electrical Actuator ........................ 10
01 1550SERIES KRISS
3. Applications
SUDE
Segmented Ball valve can be used both as a control valve and as a shut off
valve in a wide variety of applications and in different operating modes. The
valve represents a concrete result of our product philosophy which is focused
on functionality, high quality and low life cycle cost and is based on
concentrating our range to a limited number for valve types, but all of them
suitable for a wide variety of applications. One of the most successful area for
this valves is Paper Industries where they are used for Paper grammage
Control application.
Segmented Ball valve addresses and
solves many long standing challenges
faced by traditional ball valves such as:
? that unevenly load the seal
Piping forces
?ability due to limited orifice characterization
Low range
? shutoff capabilities
Unsatisfactory
Achieves Class IV shut off with a metal seal and Class VI with the special soft seal.
?
The excellent control characteristics of segmented Ball valve are particularly beneficial under
severe control conditions, in difficult media and under demanding pressure conditions in the
process industry such as
? contains solid particles
if the media
if a wide control range is required
?
if control applications involving high pressure drops
?
? occurs
if cavitations
or for corrosive applications
?
KRISS 1550SERIES 02
4. Features & Advantages of V-Notch Ball Valve
SUDE
Features Advantages
One piece body : High performance ensured regardless of flange torque
Loads, seal tightness not altered by piping forces, as in
Two-piece bodies, one leak path eliminated
Segmented 'V' notch ball : Clogging reduced, 'V' shaped orifice exceeds 300:1
Range ability, excellent shearing action in fibrous fluid Mediums
Pressure assisted / bi-Directional : Metal seal provides greater than ANSI Class IV shutoff
special Seal soft seals achieve ANSI Class VI shutoff
Self-centering seal : Seal installation improved and simplified, shutoff further Improved
Thick walled retainer : Valves normal service life extended in erosive environments
Flangeless design standard : Reduced cost
Separable flange option : Bolt length reduced, avoiding bolt stretch and leakage in event of fire
Integral flange option : Bolt length reduced, avoiding bolt stretch and leakage in event of fire
Interchangeability : Standard face to face dimensions allow for easy field
Retrofitting of other manufacturers product lines.
Seal replaceable without : Maintenance is fast and easy
removing ball and shaft
Shaft serviceable from Outboard : The need for actuator removal to replace ball and shaft
end of ball [3-12, 16" only] is eliminated, shaft protected from blow out.
Full, uninterrupted : Gasket alignment problems reduced, wider range of
Gasket surface gasketing possible including spiral wound
Specifications of V-Notch Ball Valve
SUDE
SIZE : Ranging from 2" to 20"
TYPE OF CONSTRUCTION : ‘V' Notch shear stream
DESIGN : Ball type control valve
END CONNECTION : Flangeless, also available in Flanged connection
END PLUG : S.S.316
END SEAL : Graphite
MATERIAL OF CONSTRUCTION : S.S.316
BALL MATERIAL : Chrome plated SS317
SHAFT MATERIAL : 17-5 PH
SEAT MATERIAL : Filled PTFE
RETAINER MATERIAL : Chrome plated SS316
PACKING MATERIAL : PTFE 'V' ring
LEAKAGE CLASS : Tight shut off Class VI
WORKING PRESSURE : 4 Bar
BALL PRESSURE CLASS : 150 – 300 Class
TEMPERATURE : Ambient
CHARACTERISTIC : Linear or modified equal percentage
FITTED WITH : Intelligent Single Phase Electrical Reversible
Stayput type Linear Actuator, Supply voltage: 230 V AC
03 1550SERIES KRISS
5. Features & Advantages of Intelligent Actuator
SUDE
Features
Very high stiffness [self-locking]
?
?closing force due to internal disc springs
Consistent
Flexible mounting position [apart from downwards]
?
? less operation
Silent and jerk
? for the start up / or emergency cases
Hand wheel
? corrosion resistant housing with high grade aluminum
Impact and
? of applications
Wide range
Robust construction
?
? of common accessories, such as
Great variety
- Positioner [Input signal 4-20mA, 0-10 V DC]
- Adjustable limit switches
- Potentiometer for position feedback
- Stroke transmitter [standard signal 4-20mA]
- Space heater for low ambient temperature
Control device for fail-safe position in case of power failure
?
Advantages
Actuator Model No. 2000-200-S 2000-600-S
Suitable for Sizes 50-150mm 200-500mm
Opening time 280 sec/90 degree 306 sec/90 degree
Closing time 280 sec/90 degree 306 sec/90 degree
Torque developed 120 Nm 375 Nm
Degree of protection IP55 IP55
Standard pulse width 0.008 sec 0.008 sec
Resolution 35000 steps 40000 steps
Input signal 230 V AC Pulse Input 230 V AC Pulse Input
Motor type Non-blocking stall duty Non-blocking stall duty
Supply voltage 230 V AC 230 V AC
Rating 3.14W 16.0 W
Class of Insulation "B' 'E'
Specifications of Intelligent Actuator
SUDE
The Linear actuator meets all major requirements of Paper Industries, used for continuous regulating services. Both force &
travel are widely adjustable in order to avoid any over stress and damage to the V notch ball valve, particularly to the valve
shaft. The actuators themselves are designed to with stand the maximum pushing force without any damage.
Excellent positioning accuracy
?
? life and high reliability
Long service
?valve travels
Adjustable
KRISS 1550SERIES 04
6. Specifications of Control Panel
SUDE
? switch [MCB]
Main On/Off
Auto / Manual switch
?
Micro processor based pulse convertor
?
Current source
?
? back Output
4-20 mA Feed
? Run Mode / Test Mode selection – under
Provision for
test mode valve will operate through Push Button by
keeping Auto / Manual switch in manual mode position.
Under Run mode valve will operate through Current
source of the Panel by keeping Auto / Manual switch in
manual mode position. Under Run mode valve will be
operated through programmable Input signal from DCS
OR QCS in the form of 4-20mA OR 0 to 10 V DC OR ? mode valve will travel quickly to the
Under fast
Pulse Input by keeping Auto / Manual switch in Auto nearest Input signal position and final position will
mode position[Valves Actuator can be site calibrated to be reached slowly through intelligent circuit
understand DCS OR QCS language] operation. Under slow mode valve will reach to the
required Input signal position slowly &
?for fast & slow operation through Toggle
Provision
proportionately through intelligent circuit operation.
selection. Under Run mode [either Auto OR Manual
selection] if fast operation is required then operate the ? Display for Valve position indication in
Inbuilt Digital
toggle switch to fast mode, for slow operation operate percentage
the toggle switch to slow mode.
General arrangement of test bed for Testing of Valve
SUDE
Testing of Control Valves
CONTROL - PANEL
3" to 8" on 8" Pipe Line
Water Tank Nearly About 50' Digital Ind. for Digital Ind. for
(of Large Volume) Flow - GPM P (PSI) 1/2" to 2" on 2" Pipe Line
(10' x 10' x 10') Graph to be plotted for
Switch to Open & % Opening of
Close Mail Valve Test Valve % opening of Valve Vs-CV
FLOW IN GPM
CV =
P IN PSI
of Valve
TESTING MEDIA - WATER
Actuator with
Rosemount Flow Meters 'V' Notch Valve - 6"
for 8" & 2" Pipe Lines
BFV with Manual
Gear Box for Throttling
Pressure Gauge Pressure Gauge
Ø 2"
Ø 6"
6" X 10'
3' (Min. Length) Outlet
Main Valve On 8"
Pipe Line With
Electrical Actuator Sensors for
Rosemount Differential Differential
Adjustable Supports Transmitter Transmitter
For Pipe At
Various Places Total Area Required
12' W x 25' L & 10' x 10' Control Room
05 1550SERIES KRISS
8. Part List - 'V' Notch Ball Valve
SUDE
07 1550SERIES KRISS
9. Exploded View 'V' Notch Ball Valve
SUDE
Pressure - Temperature Ratings
SUDE
KRISS 1550SERIES 08
10. Constructional View of Intelligent Electrical Actuator
SUDE
Comfortable
hand operation
by means of
hand wheel with
clutching/de-clutching
mechanism
09 1550SERIES KRISS
11. Overall Dimensions of 'V' Notch Segmented
Ball Valve with Intelligent Electrical Actuator SUDE 1550
Space to Remove Top Cover
ØI J
K
M
B
H
G
A
D C
F
mass, kg Actuator
Model Number DN A B C D F G H I J K M Type
wafer flanged
1550/40/WAF/CP 40 32 600 75 125 295 57 114 16 --- 165 160 200 100 TPLD NO/200-1
1550/50/WAF/CP 50 40 600 90 131 316 62 124 17 --- 165 160 200 100 TPLD NO/200-1
1550/65/WAF/CP 65 50 600 101 139 335 68 135 19.5 --- 165 160 200 100 TPLD NO/200-1
1550/80/WAF/CP
80 70 600 110 145 350 83 165 22 28 165 160 200 100 TPLD NO/200-1
1550/80/FLG/CP
1550/100/WAF/CP
100 85 600 120 167 382 97 194 26 35.5 165 160 200 100 TPLD NO/200-1
1550/100/FLG/CP
1550/150/WAF/CP
150 130 600 155 195 445 115 229 36 51.5 165 160 200 100 TPLD NO/200-1
1550/150/FLG/CP
1550/200/WAF/CP
200 170 688 185 236 516 130 243 61.5 83.5 210 200 250 133 TPLD NO/600-1
1550/200/FLG/CP
1550/250/FLG/CP 250 208 688 230 295 620 155 297 --- 119.5 210 200 250 133 TPLD NO/600-1
1550/300/FLG/CP 300 258 688 260 320 675 183 338 --- 164.5 210 200 250 133 TPLD NO/600-1
1550/350/FLG/CP 350 282 688 290 360 745 200 400 --- 193.5 210 200 250 133 TPLD NO/600-1
1550/400/FLG/CP 400 316 688 308 383 786 224 400 --- 230.5 210 200 250 133 TPLD NO/600-1
1550/500/FLG/CP 500 400 688 371 460 926 288 508 --- 367.5 210 200 250 133 TPLD NO/600-1
KRISS 1550SERIES 10
12. SUDE
An ISO 9001:2008 Certified Company
R
OUR
OTHER
PRODUCTS
Solenoid valves. Heavy duty – Single phase & Three phase actuators
Pneumatically operated control valves. for operating Gates & Chutes.
Motorised valves. Pneumatic & Motorised pinch valve.
Pneumatic & Electric Operated Ball / Butterfly valves. Pneumatic & Motorised Flush Bottom valve.
Pneumatic & Motorised Dampers. Entire range of Electrical Actuator.
vignetgraphics.
Pneumatic & Motorised VIV Dampers. And Instrumentation Product likes Pressure
Transmitter, PID Controller, Flow meter etc., for
Motorised Rising & Non-rising Sluice valve. System Integration.
NOTE : TECHNICAL SPECIFICATIONS, DETAILS & DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.
DIMENSIONS IN THE TABLE ARE APPROXIMATE SUBJECT TO FINAL CONFIRMATION BY SUDE.
CAT/1550/09-10
Head Office, Bangalore
KRISS INSTRUMENTATION SUDE ENGINEERING CORPORATION
No. 1106, 10th Main Road, R.P.C. Layout, Pune Office :
Near R.P.C. Layout Bus Stop, Hampinagar, S.No. 40/4, Balaji Udyam Nagar, Tempo Chowk,
KRISS Bangalore - 560 104. Karnataka, India
Tel. : +91 80 2330 2145 / 2314 1104 / 2340 2297
Wadgaon Sheri, Pune 411014. Maharashtra India.
Tel. : +91 20 6533 3549 / 6531 1091
Fax : +91 80 2330 5729 Fax : +91 20 2703 1161
Cell : +91 9845018216 Cell : +91 9822980003
E-mail : sudeengg@gmail.com sudeengg@dataone.in E-mail : scpl@sdtork.com
