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The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Operation &
Maintenance
O&M Introduction
24th AFCM in Hanoi, Vietnam, 2015.
Peter Björk
Business manager
FLSmidth A/S
The Sustainable Solution
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
O&M Mission:
” Build high performing
organizations through which we
improve the performance of
our customers’ plants”
11 Nov 2014 2
FLSmidth Vision:
” We will be our customer’
preferred Full Service Provider
of sustainable minerals and
cement technologies”
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
3
Client supplies:
-Raw materials
-Fuels & utilities
-Permits
FLSmidth:
-Staffs the plant during
commissioning period
-Manages, operates,
and maintains the plant
under long-term
contracts
-Supplies consumables
and spare parts
Client:
-Marketing, Selling and
distribution of cement
O&M Concept in Cement
• Service covering from quarry to
packing cement
• Best technical expertise and
superior Operation & Maintenance
• Risk-taking
• Guaranteed production
• Performance paid
• Produce quality cement
• Rapid production ramp-up
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
OUR ORGANIZATION
4
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
5
O&M
CementCustomer Service Product CompaniesMineral Processing
Sustainable & value adding solution backed by
vision and mission statements
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
6
We have 18 O&M contracts around the world
and employ almost 4,000 employees
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
In the cement industry, we operate
13 production lines, for 8 customers, in 6 countries
7
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
OUR SOLUTION
8
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
O&M Partnership
Complete staffing of the plant
Formal and on-the-job training
Spare parts and consumables
9
Plant Management
Key managers
Implementation of FLS’s O&M system
Technical Management
Managers and section leaders
Spare parts and consumables
We have three collaboration models
 All of them are linked
to production and
efficiency guarantees
 All of them are paid
against actual
performance
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Your main responsibility will be
marketing, selling, and distribution of cement
FLSmidth is responsible for:
 Recruiting, hiring, and training of staff
 Transportation, accomodation, meals
 Supplying all spare parts and
consumables
 Implementing a complete plant
management system
 Implementing an electronic
maintenance and parts inventory
management system
 Safety, Health, and Environment inside
the plant
Client is responsible for:
 Provide production inputs: raw
materials, fuels, electric energy, etc.
 All permits and licenses
 Construction and maintenance of
permanent facilities
 Disposal of by-products and waste
 Plant security
 Marketing, selling, and distribution of
cement
10
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
We guarantee the performance as
per contracted capacity and efficiency*
11
Clinker/Cement
Production
Fuel Consumption Electrical
Consumption
Annual production kcal / kg clinker kWh / ton cement
* Which are verified during the Performance Guarantee Tests (PGT)
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
• Invoiced amount vs. actual amount
• Bonus/penalty on production vs. annual target
• Loss/savings on energy, versus annual target
Pre-Operation Phase
~ 6 months
Highest of:
1. Monthly fixed fee
2. Actual Production x PPT
Monthly payment:
1. Incentive Payment: actual production x PPT
Operation & Maintenance
• Advance payment
• Performance guarantee by
FLSmidth
• Fixed monthly payment or
performance payment
Personnel & Support
O&M
~ 5 years
Price Per Ton (PPT)
Price and payment models
12
Monthly fee
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
HOW DO WE ACHIEVE
OUR RESULTS?
AND WHAT IS IN IT FOR
YOU?
13
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Our services are supported by unique strengths
14
FLSmidth
Know-How
On-Site
Specialists
Smart
Systems
Spares
& Services
Technical
Training
O&M Value Proposition
130+ years
of experience
A high-
performing
organization
FLSmidth
Institute
Intelligent
Collaboration
Environment
Extensive
Service
Network
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
What’s in it for You?
We have unsurpassed technical competences
15
Original Equipment
Manufacurer
Experienced
Operator
FLSmidth
Know-How
Cement Technology Center
Dania R&D and Testing Center
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
 We create strong local teams with access to
our global support network
 We adhere to international best practices:
 Safety, Health and Environment
 Asset Management
 Human Resources Management
16
What’s in it for You?
Our basis is the high-performing organization
On-Site
Specialists
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
 We collaborate with local education institutions
 We ensure knowledge-transfer and best practice
implementation
17
What’s in it for You?
FLSmidth Institute ensures a skilled workforce
Technical
Training
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
What’s in it for You?
Support from FLSmidth after-sales services
18
Spares
& Services
 Genuine spare parts for the entire plant plus access to
local inventories, workshops, laboratories, training
facilities, and technical specialists
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Smart
Systems
What’s in it for You?
Smart Systems
For Raw Mill, Kiln, Cooler, Cement Mill
On-line CBM
(Condition Based Monitoring)
11 Nov 2014 19
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Smart
Systems
What’s in it for You?
Smart Systems
For Raw Mill, Pyro Processing, Cement Mill
PxP Process Expert
11 Nov 2014 20
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Smart
Systems
What’s in it for You?
Smart Systems
FLSmidth PlantGuide BI™
KPI Dashboards
11 Nov 2014 21
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
22
What’s in it for You?
Higher and sustained performance with our
Intelligent Collaboration Environment (ICE)
Smart
Systems
 24/7 Support
 Remote monitoring and supervision
 Process optimization
 Performance Management
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
THE BENEFITS
23
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
We provide you cost certainty
24
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
We can achieve a rapid production optimization
and maximize your return on investment
25
Increased Profit from O&M Service
FLSmidth O&M Service
Typical Operation
Utilization
Ramp-up Operation
100%
0%
time
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
26
We give you peace of mind and
let you focus on growing your business
 Complete and balanced package
 Motivated and high-performing organization
 Compliance with world-class SHE standards
 Production and efficiency guarantees
 Cost certainty and payment linked to performance
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
27
Since 1882, FLSmidth has offered
customers one source for a full range of
requirements.
The unique Design, Build and Operate
certainty solution from FLSmidth
provides you with the complete lifecycle
of your investment - delivering quick and
sustained profitability from your cement
plant that allow you to focus on your
core business - selling the cement.
Design, Build and Operate
“We ensure the lifecycle of your investment”
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
FLSmidth facilitates financing
 FLSmidth does cooperation with international
financial institutions and banks, including the
Danish Export Credit Agency (EKF), capable
of financing projects worldwide.
 FLSmidth can offer minority co-investments
along with the Danish Investment Fund for
Developing Countries (IFU).
28

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Fl smidth o&m 2015 afcm in hanoi - public

  • 1. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Operation & Maintenance O&M Introduction 24th AFCM in Hanoi, Vietnam, 2015. Peter Björk Business manager FLSmidth A/S The Sustainable Solution
  • 2. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. O&M Mission: ” Build high performing organizations through which we improve the performance of our customers’ plants” 11 Nov 2014 2 FLSmidth Vision: ” We will be our customer’ preferred Full Service Provider of sustainable minerals and cement technologies”
  • 3. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 3 Client supplies: -Raw materials -Fuels & utilities -Permits FLSmidth: -Staffs the plant during commissioning period -Manages, operates, and maintains the plant under long-term contracts -Supplies consumables and spare parts Client: -Marketing, Selling and distribution of cement O&M Concept in Cement • Service covering from quarry to packing cement • Best technical expertise and superior Operation & Maintenance • Risk-taking • Guaranteed production • Performance paid • Produce quality cement • Rapid production ramp-up
  • 4. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. OUR ORGANIZATION 4
  • 5. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 5 O&M CementCustomer Service Product CompaniesMineral Processing Sustainable & value adding solution backed by vision and mission statements
  • 6. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 6 We have 18 O&M contracts around the world and employ almost 4,000 employees
  • 7. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. In the cement industry, we operate 13 production lines, for 8 customers, in 6 countries 7
  • 8. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. OUR SOLUTION 8
  • 9. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. O&M Partnership Complete staffing of the plant Formal and on-the-job training Spare parts and consumables 9 Plant Management Key managers Implementation of FLS’s O&M system Technical Management Managers and section leaders Spare parts and consumables We have three collaboration models  All of them are linked to production and efficiency guarantees  All of them are paid against actual performance
  • 10. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Your main responsibility will be marketing, selling, and distribution of cement FLSmidth is responsible for:  Recruiting, hiring, and training of staff  Transportation, accomodation, meals  Supplying all spare parts and consumables  Implementing a complete plant management system  Implementing an electronic maintenance and parts inventory management system  Safety, Health, and Environment inside the plant Client is responsible for:  Provide production inputs: raw materials, fuels, electric energy, etc.  All permits and licenses  Construction and maintenance of permanent facilities  Disposal of by-products and waste  Plant security  Marketing, selling, and distribution of cement 10
  • 11. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. We guarantee the performance as per contracted capacity and efficiency* 11 Clinker/Cement Production Fuel Consumption Electrical Consumption Annual production kcal / kg clinker kWh / ton cement * Which are verified during the Performance Guarantee Tests (PGT)
  • 12. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. • Invoiced amount vs. actual amount • Bonus/penalty on production vs. annual target • Loss/savings on energy, versus annual target Pre-Operation Phase ~ 6 months Highest of: 1. Monthly fixed fee 2. Actual Production x PPT Monthly payment: 1. Incentive Payment: actual production x PPT Operation & Maintenance • Advance payment • Performance guarantee by FLSmidth • Fixed monthly payment or performance payment Personnel & Support O&M ~ 5 years Price Per Ton (PPT) Price and payment models 12 Monthly fee
  • 13. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. HOW DO WE ACHIEVE OUR RESULTS? AND WHAT IS IN IT FOR YOU? 13
  • 14. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Our services are supported by unique strengths 14 FLSmidth Know-How On-Site Specialists Smart Systems Spares & Services Technical Training O&M Value Proposition 130+ years of experience A high- performing organization FLSmidth Institute Intelligent Collaboration Environment Extensive Service Network
  • 15. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. What’s in it for You? We have unsurpassed technical competences 15 Original Equipment Manufacurer Experienced Operator FLSmidth Know-How Cement Technology Center Dania R&D and Testing Center
  • 16. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.  We create strong local teams with access to our global support network  We adhere to international best practices:  Safety, Health and Environment  Asset Management  Human Resources Management 16 What’s in it for You? Our basis is the high-performing organization On-Site Specialists
  • 17. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.  We collaborate with local education institutions  We ensure knowledge-transfer and best practice implementation 17 What’s in it for You? FLSmidth Institute ensures a skilled workforce Technical Training
  • 18. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. What’s in it for You? Support from FLSmidth after-sales services 18 Spares & Services  Genuine spare parts for the entire plant plus access to local inventories, workshops, laboratories, training facilities, and technical specialists
  • 19. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Smart Systems What’s in it for You? Smart Systems For Raw Mill, Kiln, Cooler, Cement Mill On-line CBM (Condition Based Monitoring) 11 Nov 2014 19
  • 20. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Smart Systems What’s in it for You? Smart Systems For Raw Mill, Pyro Processing, Cement Mill PxP Process Expert 11 Nov 2014 20
  • 21. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Smart Systems What’s in it for You? Smart Systems FLSmidth PlantGuide BI™ KPI Dashboards 11 Nov 2014 21
  • 22. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 22 What’s in it for You? Higher and sustained performance with our Intelligent Collaboration Environment (ICE) Smart Systems  24/7 Support  Remote monitoring and supervision  Process optimization  Performance Management
  • 23. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. THE BENEFITS 23
  • 24. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. We provide you cost certainty 24
  • 25. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. We can achieve a rapid production optimization and maximize your return on investment 25 Increased Profit from O&M Service FLSmidth O&M Service Typical Operation Utilization Ramp-up Operation 100% 0% time
  • 26. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 26 We give you peace of mind and let you focus on growing your business  Complete and balanced package  Motivated and high-performing organization  Compliance with world-class SHE standards  Production and efficiency guarantees  Cost certainty and payment linked to performance
  • 27. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 27 Since 1882, FLSmidth has offered customers one source for a full range of requirements. The unique Design, Build and Operate certainty solution from FLSmidth provides you with the complete lifecycle of your investment - delivering quick and sustained profitability from your cement plant that allow you to focus on your core business - selling the cement. Design, Build and Operate “We ensure the lifecycle of your investment”
  • 28. The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. FLSmidth facilitates financing  FLSmidth does cooperation with international financial institutions and banks, including the Danish Export Credit Agency (EKF), capable of financing projects worldwide.  FLSmidth can offer minority co-investments along with the Danish Investment Fund for Developing Countries (IFU). 28