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Process Safety Management
for Operations

Introduction to PSMO
PSM Training Standards framework
Training standard framework has been developed by aaPSM Expert Panel led by
Training standard framework has been developed by PSM Expert Panel led by
industry and comprising:
industry and comprising:
Skills //Training
Skills Training
Bodies
Bodies

HSE
HSE

Plant
Plant
Operators
Operators

NSAPI
NSAPI

Union
Union
Representative
Representative

A 3-tier training package designed to embed Process Safety throughout the
A 3-tier training package designed to embed Process Safety throughout the
organisation:
organisation:
Process Safety Leadership

Process Safety Management
Foundations

Process Safety Management
for Operations

For senior executives and
For senior executives and
board members of
board members of
hazardous facilities
hazardous facilities

For managers, supervisors,
For managers, supervisors,
designers, safety personnel,
designers, safety personnel,
and senior contract
and senior contract
employees,
employees,

Aimed at all levels of staff
Aimed at all levels of staff
throughout an organisation
throughout an organisation
from board level to
from board level to
operational staff
operational staff

Leadership of companies is the starting point – Operations and Maintenance play a
vital role in delivering Process Safety

Introduction to PSMO

2
PSM Project Board and Expert Panel members

Introduction to PSMO

3
PSM Project Board and Expert Panel members

Introduction to PSMO

4
The PSM Training Standards
Developed in
partnership with
industry, trade
associations, unions
and HSE to enable
sites to integrate
their Process safety
systems into the
training
7 key learning
outcomes
Delivered through 6
Modules

Introduction to PSMO

1. Understand the meaning and importance of process safety
Module 1 – Process Safety Management
management
2. Understand the hazards, risks and consequences associated with
hazardous substances and processes

Module 2 – Hazards Risks and Consequences and relating these
to our plant
3. Understand the hazards, consequences and safeguards in the specific
process or plant you operate or maintain

Module 3 – Role of Operations and Maintenance in Process
4. Keeping the process safe – the role of operations (operator &
maintenance) in ensuring effective process safety
Safety
5. Emergency planning and the need for effective measures to limit the
Module 4 – Emergency Response Planning
consequences of process incidents
6. Understand the role of operations in applying learning from incidents
Modulenear misses
5 – Learning from Incidents
and
7. Understand the concept of continual improvement in process safety
Module 6 – Concept of Continual Improvement
performance and operations’ role in this

5
PSMO Materials Development
Training material developed to meet the
Training material developed to meet the
requirements of the PSMO training standard
requirements of the PSMO training standard

Developed as six primary modules with circa
Developed as six primary modules with circa
two hours delivery per module
two hours delivery per module

Pack includes:

PowerPoint Presentation
PowerPoint Presentation

Trainer Notes
Trainer Notes
Brings in aamix of videos and workshop
Brings in mix of videos and workshop
exercises, combining tutor and site experts
exercises, combining tutor and site experts
input to expand and aid learning
input to expand and aid learning
Compiled into a comprehensive package for
delivery by company Licensed Trainers
or Academy Accredited trainers

Introduction to PSMO

6

Delegate Books
Delegate Books

Trainer Information Pack
Trainer Information Pack
PowerPoint Presentation
Main PowerPoint Presentation
Main PowerPoint Presentation
Forms the backbone of the
Forms the backbone of the
course
course
Range of animation and videos
Range of animation and videos
encouraging interactive
encouraging interactive
participation with delegates
participation with delegates
Correlates directly with the
Correlates directly with the
delegate handouts
delegate handouts

Introduction to PSMO

7
Session plans
Provides a structured guide
Provides a structured guide
through the course delivery
through the course delivery

Ensures standardisation of
Ensures standardisation of
delivery across all areas
delivery across all areas

Clearly maps to the
Clearly maps to the
presentation guiding the
presentation guiding the
tutor through the course
tutor through the course

Introduction to PSMO

8
Delegate Pack
Structured pack for each module
Structured pack for each module
provided to all delegates
provided to all delegates

Expands on the information
Expands on the information
given in the presentation
given in the presentation

Includes notes sections and
Includes notes sections and
exercises to examine and
exercises to examine and
develop site processes
develop site processes

Introduction to PSMO

9
Trainer Information Pack
Provides key information
Provides key information
on each module
on each module

Provides additional
Provides additional
guidance on activities
guidance on activities

Provides areas to expand
Provides areas to expand
own site processes,
own site processes,
procedures and systems
procedures and systems

Introduction to PSMO

10
Delivery Model
Need to register
Need to register
a minimum of one suitable
a minimum of one suitable
PSMO trainer
PSMO trainer

Licensed product available from
Licensed product available from
the National Skills Academy
the National Skills Academy
Process Industry
Process Industry

Trainers must attend the Academy’s two day PSMO
Trainers must attend the Academy’s two day PSMO
familiarisation course.
familiarisation course.
Trainers will need:
Trainers will need:
Relevant workplace training
Relevant workplace training
experience and //or a level 3
experience and or a level 3
qualification in training
qualification in training

A good knowledge of Process
A good knowledge of Process
Safety Management
Safety Management

Delivery can also be provided by the Skills Academy’s Process
Delivery can also be provided by the Skills Academy’s Process
Safety Delivery Partners
Safety Delivery Partners
Introduction to PSMO

11
Delivery
Classroom based delivery with modules set at 2 hour sessions
Classroom based delivery with modules set at 2 hour sessions
Can be delivered either as two day session or broken into shorter
Can be delivered either as two day session or broken into shorter
modular based delivery structured around your shift patterns
modular based delivery structured around your shift patterns
Led by the ‘Licensed Trainer’ but can incorporate site experts who
Led by the ‘Licensed Trainer’ but can incorporate site experts who
may have wider detailed knowledge of key systems
may have wider detailed knowledge of key systems
On completion delegates can take an online test that will verify
On completion delegates can take an online test that will verify
knowledge, and will be awarded a certificate of completion
knowledge, and will be awarded a certificate of completion

Introduction to PSMO

12
Costs – Company License
1 year license £2000 + VAT - This includes:
Supply of the licensed toolkit, including presentations and workshop
Supply of the licensed toolkit, including presentations and workshop
materials
materials
Training of 1 licensed PSMO trainer
Training of 1 licensed PSMO trainer
Workplace observation and assessment of 1 licensed PSMO trainer
Workplace observation and assessment of 1 licensed PSMO trainer
Annual company license £500 + VAT - This includes:
Annual good practice seminar for 1 licensed PSMO trainer
Annual good practice seminar for 1 licensed PSMO trainer
Maintenance and updates for all supplied materials
Maintenance and updates for all supplied materials
Introduction to PSMO

13
Costs – Company License
Additional PSMO Trainer Fee £1500 + VAT – This includes
Training of 1 licensed PSMO trainer
Training of 1 licensed PSMO trainer
Workplace observation and assessment of 1 licensed PSMO trainer
Workplace observation and assessment of 1 licensed PSMO trainer
Annual PSMO Trainer Fee £250 + VAT – This includes
Annual good practice seminar for 1 licensed PSMO trainer
Annual good practice seminar for 1 licensed PSMO trainer

Introduction to PSMO

14
Costs – Company License
Candidate Fee £75 + VAT – This includes
Registration and Delegate workbooks
Registration and Delegate workbooks
Course completion certificate
Course completion certificate

Introduction to PSMO

15
Costs – Provider Delivery
Pre-course site / materials review - £1250 + VAT per day
Minimum 1 day preparation
Gaining and understanding of on-site hazards, controls, emergency
Gaining and understanding of on-site hazards, controls, emergency
response, etc. and preparation and contextualisation of course
response, etc. and preparation and contextualisation of course
materials
materials
2 Day course up to 12 delegates - £4250 + VAT
Registration and Delegate workbooks
Registration and Delegate workbooks
Delivery of a 2 day course on the employer’s premises
Delivery of a 2 day course on the employer’s premises
Course completion certificate
Course completion certificate
Introduction to PSMO

16
Information available on the website
PSMO Costs

The Standards

http://www.process.nsacademy.co.uk/process-safety.aspx?tab=4

Introduction to PSMO

17
Train the Trainer Events
PSMO Familiarisation course dates for new Licensed trainers
are constantly being added.
Contact our course management team for details on 0845
607 0140
Email:
industry@process.nsacademy.co.uk

Course dates are also available on our website:
www.process.nsacademy.co.uk/process-safety.aspx?tab=5
Introduction to PSMO

18
Thank You – Any Questions?
For more information or to discuss
licensing or delivery arrangements for
your company please contact the
Academy on:
0845 607 0140
Or email:
industry@process.nsacademy.co.uk

Introduction to PSMO

19

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Process Safety Management for Operations

  • 1. Process Safety Management for Operations Introduction to PSMO
  • 2. PSM Training Standards framework Training standard framework has been developed by aaPSM Expert Panel led by Training standard framework has been developed by PSM Expert Panel led by industry and comprising: industry and comprising: Skills //Training Skills Training Bodies Bodies HSE HSE Plant Plant Operators Operators NSAPI NSAPI Union Union Representative Representative A 3-tier training package designed to embed Process Safety throughout the A 3-tier training package designed to embed Process Safety throughout the organisation: organisation: Process Safety Leadership Process Safety Management Foundations Process Safety Management for Operations For senior executives and For senior executives and board members of board members of hazardous facilities hazardous facilities For managers, supervisors, For managers, supervisors, designers, safety personnel, designers, safety personnel, and senior contract and senior contract employees, employees, Aimed at all levels of staff Aimed at all levels of staff throughout an organisation throughout an organisation from board level to from board level to operational staff operational staff Leadership of companies is the starting point – Operations and Maintenance play a vital role in delivering Process Safety Introduction to PSMO 2
  • 3. PSM Project Board and Expert Panel members Introduction to PSMO 3
  • 4. PSM Project Board and Expert Panel members Introduction to PSMO 4
  • 5. The PSM Training Standards Developed in partnership with industry, trade associations, unions and HSE to enable sites to integrate their Process safety systems into the training 7 key learning outcomes Delivered through 6 Modules Introduction to PSMO 1. Understand the meaning and importance of process safety Module 1 – Process Safety Management management 2. Understand the hazards, risks and consequences associated with hazardous substances and processes Module 2 – Hazards Risks and Consequences and relating these to our plant 3. Understand the hazards, consequences and safeguards in the specific process or plant you operate or maintain Module 3 – Role of Operations and Maintenance in Process 4. Keeping the process safe – the role of operations (operator & maintenance) in ensuring effective process safety Safety 5. Emergency planning and the need for effective measures to limit the Module 4 – Emergency Response Planning consequences of process incidents 6. Understand the role of operations in applying learning from incidents Modulenear misses 5 – Learning from Incidents and 7. Understand the concept of continual improvement in process safety Module 6 – Concept of Continual Improvement performance and operations’ role in this 5
  • 6. PSMO Materials Development Training material developed to meet the Training material developed to meet the requirements of the PSMO training standard requirements of the PSMO training standard Developed as six primary modules with circa Developed as six primary modules with circa two hours delivery per module two hours delivery per module Pack includes: PowerPoint Presentation PowerPoint Presentation Trainer Notes Trainer Notes Brings in aamix of videos and workshop Brings in mix of videos and workshop exercises, combining tutor and site experts exercises, combining tutor and site experts input to expand and aid learning input to expand and aid learning Compiled into a comprehensive package for delivery by company Licensed Trainers or Academy Accredited trainers Introduction to PSMO 6 Delegate Books Delegate Books Trainer Information Pack Trainer Information Pack
  • 7. PowerPoint Presentation Main PowerPoint Presentation Main PowerPoint Presentation Forms the backbone of the Forms the backbone of the course course Range of animation and videos Range of animation and videos encouraging interactive encouraging interactive participation with delegates participation with delegates Correlates directly with the Correlates directly with the delegate handouts delegate handouts Introduction to PSMO 7
  • 8. Session plans Provides a structured guide Provides a structured guide through the course delivery through the course delivery Ensures standardisation of Ensures standardisation of delivery across all areas delivery across all areas Clearly maps to the Clearly maps to the presentation guiding the presentation guiding the tutor through the course tutor through the course Introduction to PSMO 8
  • 9. Delegate Pack Structured pack for each module Structured pack for each module provided to all delegates provided to all delegates Expands on the information Expands on the information given in the presentation given in the presentation Includes notes sections and Includes notes sections and exercises to examine and exercises to examine and develop site processes develop site processes Introduction to PSMO 9
  • 10. Trainer Information Pack Provides key information Provides key information on each module on each module Provides additional Provides additional guidance on activities guidance on activities Provides areas to expand Provides areas to expand own site processes, own site processes, procedures and systems procedures and systems Introduction to PSMO 10
  • 11. Delivery Model Need to register Need to register a minimum of one suitable a minimum of one suitable PSMO trainer PSMO trainer Licensed product available from Licensed product available from the National Skills Academy the National Skills Academy Process Industry Process Industry Trainers must attend the Academy’s two day PSMO Trainers must attend the Academy’s two day PSMO familiarisation course. familiarisation course. Trainers will need: Trainers will need: Relevant workplace training Relevant workplace training experience and //or a level 3 experience and or a level 3 qualification in training qualification in training A good knowledge of Process A good knowledge of Process Safety Management Safety Management Delivery can also be provided by the Skills Academy’s Process Delivery can also be provided by the Skills Academy’s Process Safety Delivery Partners Safety Delivery Partners Introduction to PSMO 11
  • 12. Delivery Classroom based delivery with modules set at 2 hour sessions Classroom based delivery with modules set at 2 hour sessions Can be delivered either as two day session or broken into shorter Can be delivered either as two day session or broken into shorter modular based delivery structured around your shift patterns modular based delivery structured around your shift patterns Led by the ‘Licensed Trainer’ but can incorporate site experts who Led by the ‘Licensed Trainer’ but can incorporate site experts who may have wider detailed knowledge of key systems may have wider detailed knowledge of key systems On completion delegates can take an online test that will verify On completion delegates can take an online test that will verify knowledge, and will be awarded a certificate of completion knowledge, and will be awarded a certificate of completion Introduction to PSMO 12
  • 13. Costs – Company License 1 year license £2000 + VAT - This includes: Supply of the licensed toolkit, including presentations and workshop Supply of the licensed toolkit, including presentations and workshop materials materials Training of 1 licensed PSMO trainer Training of 1 licensed PSMO trainer Workplace observation and assessment of 1 licensed PSMO trainer Workplace observation and assessment of 1 licensed PSMO trainer Annual company license £500 + VAT - This includes: Annual good practice seminar for 1 licensed PSMO trainer Annual good practice seminar for 1 licensed PSMO trainer Maintenance and updates for all supplied materials Maintenance and updates for all supplied materials Introduction to PSMO 13
  • 14. Costs – Company License Additional PSMO Trainer Fee £1500 + VAT – This includes Training of 1 licensed PSMO trainer Training of 1 licensed PSMO trainer Workplace observation and assessment of 1 licensed PSMO trainer Workplace observation and assessment of 1 licensed PSMO trainer Annual PSMO Trainer Fee £250 + VAT – This includes Annual good practice seminar for 1 licensed PSMO trainer Annual good practice seminar for 1 licensed PSMO trainer Introduction to PSMO 14
  • 15. Costs – Company License Candidate Fee £75 + VAT – This includes Registration and Delegate workbooks Registration and Delegate workbooks Course completion certificate Course completion certificate Introduction to PSMO 15
  • 16. Costs – Provider Delivery Pre-course site / materials review - £1250 + VAT per day Minimum 1 day preparation Gaining and understanding of on-site hazards, controls, emergency Gaining and understanding of on-site hazards, controls, emergency response, etc. and preparation and contextualisation of course response, etc. and preparation and contextualisation of course materials materials 2 Day course up to 12 delegates - £4250 + VAT Registration and Delegate workbooks Registration and Delegate workbooks Delivery of a 2 day course on the employer’s premises Delivery of a 2 day course on the employer’s premises Course completion certificate Course completion certificate Introduction to PSMO 16
  • 17. Information available on the website PSMO Costs The Standards http://www.process.nsacademy.co.uk/process-safety.aspx?tab=4 Introduction to PSMO 17
  • 18. Train the Trainer Events PSMO Familiarisation course dates for new Licensed trainers are constantly being added. Contact our course management team for details on 0845 607 0140 Email: industry@process.nsacademy.co.uk Course dates are also available on our website: www.process.nsacademy.co.uk/process-safety.aspx?tab=5 Introduction to PSMO 18
  • 19. Thank You – Any Questions? For more information or to discuss licensing or delivery arrangements for your company please contact the Academy on: 0845 607 0140 Or email: industry@process.nsacademy.co.uk Introduction to PSMO 19