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KLIPS




          2011
www.design-engineering.ee
It is all about fixing...
First steps
                                                 KLIPS
                                                  I ntroduc tion




         KLIPS is a clamp for hanging rigid
         panels or banners.
         It’s easy to install without making
         holes into the material.

          	 As well it’s can be widely used
         for outdoor fixing. KLIPS is suitable
         for different types of material as:
         heavy textile, panels, glass.

         	 There is a growing need for
         easily handling room dividers.
Work with the company

R-FIX is involved in production and sales of glass

fittings, tension rod systems and other architectural Point Fixing

fixings.
                                                         Concerning materials they use mainly stainless

                                                         steel but also various plastics, aluminum and other
Their fixings have been used in:
                                                         steel grades. They buy raw material from known
•	         Glass balustrades, stair boundaries
                                                         European suppliers.
•	         Glass facades

•	         Glass canopies
                                                         R-FIX helps you to carry out your construction
•	         Glass partition walls
                                                         projects in offering cost effective and high-quality
•	         French canopies
                                                         architectural fixings.
•	         Noise barrier walls

In product development process they use 3D

design software and carry out strength calculations

or tests according to your requirements. They offer

standardized fittings as well as fittings according to

the project requirements.

Production capabilities

In our production they use:

•	         CNC-turning and CNC-milling

•	         laser cutting

•	         bending

•	         welding
KLIPS
                                                                                                    Task
Aim of the project

Our task was to find new directions for development

of Radius Fixings in order to offer new possibilities

and solutions in contemporary architecture.

With the background in glass fixings R-Fix wants

to look further and find possibilities to use the

knowledge and skills learnt in other areas, with

other possible materials and technologies.

Project structure:                                      Additional Products for Point Fixings

Background                                              Research in architecture: screens, interior and

• getting acquainted with the partner company           exterior walls, light structures, new materials …

• understanding the area                                Concept

• Overview of market                                    • defining development directions

                                                        • concept sketchesDevelopment
Who where part of process?
Tutors:

Martin Pärn                 Martin Eerme               Sven Sõrmus             Maarjus Kirs

Estonian Academy of         Tallinn University of      Estonian Academy of     Tallinn University of
Arts                        Technology                 Arts                    Technology



Henry Lend                  Priit Kello

Tallinn University of       R-Fix
Technology




Students:




Andres Labi                 Kseniya Lebedeva           Iuliia Vorobiova        Tinatin Dzirkvadze

I year D&E student          I year D&E student         I year D&E student      I year D&E student
education: Estonian         BA in Civil Engineering    BSC in Computational    BA in Architecture
Academy of Arts, BA in                                 Engineering
interior design
working as interior
designer / Ruumilabor         “I am really glad that   “ In example of this    “I learned how to
Ltd                          had opportunity to        project I saw how       cooperate with
                             work in cooperation       just idea can turn      company, how to
“I like the meetings         with the company. And     on real product.on      understand them and
of brainstorming.            I am happy with the       something which         their way of thinking. “
The result is always         result which we got out   can be really useful”
unpredictable. The best      of it.”
example is this project.”
KLIPS
 Background
Find new nische for the company


Our work we started with company visit, which       And the line of products it’s not so unique, so the

is situated a bit outside of Tallinn. We were on    one way for them it’s to find new direction with the

production aria and people who work there           new ideas. That task seemed a bit complicated and

explained us what kind of goods they can produce,   also responsible at some point, because they were

on what they have already worked. Mostly they       hoping to get some real help for father developing.

produce the glass fixing out of steel, the main     They showed photos of the university which is

problem of which that :                             building currently in Narva, where is used some

                                                    new way of glass fixing, which is really simple, but
“ The producers from
                                                    works in a optimal way. Out of that we started to

China can make the same                             think about using glass in contractions.


goods for the cheaper
price in a shorter term. “
KLIPS
                                                                                                    R esearch
Researching the “WORLD OF FIXINGS”

Before going to company visit we made small

research and found all the fixings that existed and

all the areas we could work on.

Surprisingly we found very wide choice of every

kind of fixings beginning from glass fixing for

facades to the stainless still fixings for stair rails.
                                                          We have overviewed modern architecture, finding

                                                          and understanding new trends and demands. Also

                                                          had consultation with architects asking them:

                                                          What is missing in”afixing world” and what can be

                                                          improved?




Our focus were::

Architecture – Provide smart solution for facades.

Wooden Architecture – Focusing on existing

problem of wooden buildings.

Boats – There are lots of stainless still details which

could be redesigned or reinvented.
Deeper research of some fields
We made comparison matrix to understand which materials, functions and production methods

we preferred.
KLIPS
                               R esearch

Joints     Varia




Boats    Architecture Facade
Joints for stair rails and fixings for glass stair rails.
Solution for wooden conservations. Adjustable joints from still.
KLIPS
                                                                             R esearch




“KLIPS” is a clamp for hanging
rigid panels or banners.
                                  Our selling point has
It’s easy to install without
making holes into the material.   to be “EASY”.
                                  After introductory weeks while we explored every

                                  field where we could develop or invent a fixing

                                  we defined few interesting spheres and continued

                                  searching for the solution. We had few ideas which

                                  seemed to be interesting to work on. To decide what

                                  direction we choose we met Priit Kello once again

                                  and presented fiends in which we could develop

                                  the product.

                                  We found lots of ideas and few of them were

                                  developed.

                                  After that market research took place and finding

                                  weaknesses in our solutions.

                                  Ideating process gave us complete view on existing

                                  products.

                                  We found main idea how to develop product for

                                  R-fix.
Inspiration Workshop


Interior design office	 	

  Owr next step was decision to make a work shop

all together with our group and brain storm ideas,

as a place for it we choose one interior design office,

which had very appropriate atmosphere for it.




                                                          The work space was quite big and was good idea

                                                          to divide the room on two parts by putting on

Because there were so much details in decoration          the middle of the room carton. That was heavy

of the work space, mostly previous projects.              material, which could give the feeling of two rooms.

That was rather interesting to look around and try        Looking on that carton in the office and

to think about each project may be it has                 thinking about material fixing we came with the

something in common with our work.                        idea that we need to create something which

here was definitely a lot of fixing of different          would hold the material in a way not damaging it

materials.                                                by stamping.
KLIPS
                                                                     R esearch

CASE STUDY 1

Office space

(Ruumilabor)

Desks and conference room are

separated by curtain

The height of the room: 3 m

Material of the curtains: felt

combined with the leather

(3 – 4 mm)




                                 CASE STUDY 2

                                 Office space

                                 (Estonian Centre of Architecture)

                                 Desks and conference room are

                                 separated by curtain

                                 The height of the room: 3,5 m

                                 Material of the curtains: PVC

                                 lamellae (2 – 4 mm)
Process
PROBLEM SET

                                     If the material is thick, it can be fixed from the edge

                                     of the panel. But if the material is thin, the hole must

                                     be made into the material.




 September



How to hang up thin panels without

making holes and damaging the

material?

SHEET METAL
                                           Temporarily
GLASS PANELS                               Easy to hang up and easy to
                                           remove
WOOD PANELS

PLYWOOD LAMELLAES

PLASTIC SHEETS

LEATHER AND TEXTILE
KLIPS
                                                                              R esearch




                                        Nevertheless there are the tools,
                                        that can hold a very big weights
                                        without damaging the material.
Research:




  Different clamps and brackets
  Usually simple clamps are not
  strong enough to hold heavy
  materials




                                  After making research on material fixings we set a
                                  goal:


                                  “To combine the grab
                                  mechanism with the slid-
                                  ing track.”
Process

 Track roller
 Simple curtain track roller is not
 strong enough to hold big weights

 Heavier weight requires stronger
 track system

 The idea is to use a standard track
 roller fitting



 However, how to fix
 the panels?
 What kind of clamp
 mechanism to
 prefere?
SOLUTIONS
                                                                       KLIPS
                                                                         R esearch
  Grabbing
                                     ANCHOR DOWEL
  Free load principle
                                     Screw mechanism
  + simple construction              + simple construction
  + the heavier is the weight, the   - turn off manually
  stronger is the grip               - requires specific development
  - too many details
  - construction with wide
  dimensions




                                     DRILL CHUCK SOLUTION
  Material rubs itself detained
                                     Fixing manually
                                     + easy to manage
  + simple construction
                                     + strong grap
  + the heavier is the weight, the
                                     - turn off manually
  stronger is the grip
                                     - too complicated construction in
  - requires a rough surface
  - construction with wide           smaller scale
  dimensions
Process


                         SKETCHES
                         SOLUTION 1

                         Standard track rollers
                         Manual turn off
                         Element rotates 360 degrees
                         Main disadvantage is usage of 4
                         roller wheels (higher cost)

 Knife chuck

 Fixing manually
 + simple construction
 + little details
 - turn off manually
KLIPS
                                                                       R esearch




                                   The idea of the fitting is inspired by
                                   the knife chuck mechanism
One of the ideas . . .


   SKETCHES
   SOLUTION 2
   Standard track rollers
   Manual turn off
   Element rotates 360 degrees




                                 After what we have to work on:

                                 Exact technical solution
                                 Material and final appearance
                                 Opimal dimensions
                                 Product family (variations)
                                 Calculations (max. weight e.t.c.)
                                 Mock-up
                                 Prototype
Process
Prototyping




              how it should work . . .
KLIPS
                                   S olution


final drawing of the KLIPS. . .
Why our product is importent ?!

Indoor Application:
Easily handling room dividers



                                           Different materials need different fitting




Fabrics are used the most




But rigid panels become more and more in
use
KLIPS
Outdoor Application                                                           S olution

Advertising banners are everywhere
around the city




                                              But very often this kind of method
                                              will damage the material




They are easy to install using holes on the
edge of the fabric
Gallery decoration




  Paintings in the Philip Johnson Glass House Painting Gallery, Photo © Harf Zimmermann.



                                                      KLIPS its a perfect tool for fixing, hanging
                                                      decorations, paintings. It is essential
                                                      tool which would make an installation
                                                      of the exhibition much more easy and
                                                      also reliable. Especially if we speak
                                                      about valuable art works, which cannot
                                                      be adjusted just by plastic clip. KLIPS
                                                      has modern design and different colour
                                                      range.
3D model
How it works?
                    KLIPS
                      S olution




 1              2




 3              4
S olution




1:7
Klips   KLIPS
        S olution
S olution
S olution
Engineering Design
FORMULA FOR CALCULATING CLAMPING FORCE


Fs = Fs1 + Fs2 = F/µ * So

Fs – clamping force (N)
F – force acting of jaws (N)
µ – coefficient of friction between the workpiece and jaws (µ < 1)
So – safety factor (between 2 and 4)




WHAT IS THE MAXIMUM WEIGHT THAT „KLIPS“ (ONE PIECE) CAN HOLD?


Fs = F * So / µ

F – 370 + 370 (jaws) = 740 N
µ – 0,5 (coefficient of friction friction between steel and rubber)
So – 2 (normal use)

Fs = 740 * 0,5 / 1,5 = 246 N = 25 kg


„KLIPS“ IS CAPABLE TO HOLD THE SHEET METAL WITH THE WEIGHT OF 25 KG
Cost


	                              Detail / EUR	 Preparation / EUR	 Price
nut	                      2,26	                              0,32	                             2,58
track element	  5,03	                                        1,28	                             6,31
clamp	            16,91	               2,56	                            19,47
		
                                                                                  TOTAL	28,36
			
	        change amount	
	        amount 	 100
KLIPS
                                   Produc t




High quality fixing with
modern design and smart
mechanism
material: stain steel
size: 29 x 117
can handle weight: 25 kg
thinkness of a material: 5/10 mm
colour: any
any other detailes




Can be used: interior decorating,
office/ room dividers, for hanging
decoration, paintings in a gallery
and outdoor application.


Price : 28,36 evro
KLIPS
 The End
Tallinn University of Technology / Estonian Academy of Arts
                            2012

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Klips

  • 1. KLIPS 2011 www.design-engineering.ee
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  • 3. It is all about fixing... First steps KLIPS I ntroduc tion KLIPS is a clamp for hanging rigid panels or banners. It’s easy to install without making holes into the material. As well it’s can be widely used for outdoor fixing. KLIPS is suitable for different types of material as: heavy textile, panels, glass. There is a growing need for easily handling room dividers.
  • 4. Work with the company R-FIX is involved in production and sales of glass fittings, tension rod systems and other architectural Point Fixing fixings. Concerning materials they use mainly stainless steel but also various plastics, aluminum and other Their fixings have been used in: steel grades. They buy raw material from known • Glass balustrades, stair boundaries European suppliers. • Glass facades • Glass canopies R-FIX helps you to carry out your construction • Glass partition walls projects in offering cost effective and high-quality • French canopies architectural fixings. • Noise barrier walls In product development process they use 3D design software and carry out strength calculations or tests according to your requirements. They offer standardized fittings as well as fittings according to the project requirements. Production capabilities In our production they use: • CNC-turning and CNC-milling • laser cutting • bending • welding
  • 5. KLIPS Task Aim of the project Our task was to find new directions for development of Radius Fixings in order to offer new possibilities and solutions in contemporary architecture. With the background in glass fixings R-Fix wants to look further and find possibilities to use the knowledge and skills learnt in other areas, with other possible materials and technologies. Project structure: Additional Products for Point Fixings Background Research in architecture: screens, interior and • getting acquainted with the partner company exterior walls, light structures, new materials … • understanding the area Concept • Overview of market • defining development directions • concept sketchesDevelopment
  • 6. Who where part of process? Tutors: Martin Pärn Martin Eerme Sven Sõrmus Maarjus Kirs Estonian Academy of Tallinn University of Estonian Academy of Tallinn University of Arts Technology Arts Technology Henry Lend Priit Kello Tallinn University of R-Fix Technology Students: Andres Labi Kseniya Lebedeva Iuliia Vorobiova Tinatin Dzirkvadze I year D&E student I year D&E student I year D&E student I year D&E student education: Estonian BA in Civil Engineering BSC in Computational BA in Architecture Academy of Arts, BA in Engineering interior design working as interior designer / Ruumilabor “I am really glad that “ In example of this “I learned how to Ltd had opportunity to project I saw how cooperate with work in cooperation just idea can turn company, how to “I like the meetings with the company. And on real product.on understand them and of brainstorming. I am happy with the something which their way of thinking. “ The result is always result which we got out can be really useful” unpredictable. The best of it.” example is this project.”
  • 8. Find new nische for the company Our work we started with company visit, which And the line of products it’s not so unique, so the is situated a bit outside of Tallinn. We were on one way for them it’s to find new direction with the production aria and people who work there new ideas. That task seemed a bit complicated and explained us what kind of goods they can produce, also responsible at some point, because they were on what they have already worked. Mostly they hoping to get some real help for father developing. produce the glass fixing out of steel, the main They showed photos of the university which is problem of which that : building currently in Narva, where is used some new way of glass fixing, which is really simple, but “ The producers from works in a optimal way. Out of that we started to China can make the same think about using glass in contractions. goods for the cheaper price in a shorter term. “
  • 9. KLIPS R esearch Researching the “WORLD OF FIXINGS” Before going to company visit we made small research and found all the fixings that existed and all the areas we could work on. Surprisingly we found very wide choice of every kind of fixings beginning from glass fixing for facades to the stainless still fixings for stair rails. We have overviewed modern architecture, finding and understanding new trends and demands. Also had consultation with architects asking them: What is missing in”afixing world” and what can be improved? Our focus were:: Architecture – Provide smart solution for facades. Wooden Architecture – Focusing on existing problem of wooden buildings. Boats – There are lots of stainless still details which could be redesigned or reinvented.
  • 10. Deeper research of some fields We made comparison matrix to understand which materials, functions and production methods we preferred.
  • 11. KLIPS R esearch Joints Varia Boats Architecture Facade
  • 12. Joints for stair rails and fixings for glass stair rails. Solution for wooden conservations. Adjustable joints from still.
  • 13. KLIPS R esearch “KLIPS” is a clamp for hanging rigid panels or banners. Our selling point has It’s easy to install without making holes into the material. to be “EASY”. After introductory weeks while we explored every field where we could develop or invent a fixing we defined few interesting spheres and continued searching for the solution. We had few ideas which seemed to be interesting to work on. To decide what direction we choose we met Priit Kello once again and presented fiends in which we could develop the product. We found lots of ideas and few of them were developed. After that market research took place and finding weaknesses in our solutions. Ideating process gave us complete view on existing products. We found main idea how to develop product for R-fix.
  • 14. Inspiration Workshop Interior design office Owr next step was decision to make a work shop all together with our group and brain storm ideas, as a place for it we choose one interior design office, which had very appropriate atmosphere for it. The work space was quite big and was good idea to divide the room on two parts by putting on Because there were so much details in decoration the middle of the room carton. That was heavy of the work space, mostly previous projects. material, which could give the feeling of two rooms. That was rather interesting to look around and try Looking on that carton in the office and to think about each project may be it has thinking about material fixing we came with the something in common with our work. idea that we need to create something which here was definitely a lot of fixing of different would hold the material in a way not damaging it materials. by stamping.
  • 15. KLIPS R esearch CASE STUDY 1 Office space (Ruumilabor) Desks and conference room are separated by curtain The height of the room: 3 m Material of the curtains: felt combined with the leather (3 – 4 mm) CASE STUDY 2 Office space (Estonian Centre of Architecture) Desks and conference room are separated by curtain The height of the room: 3,5 m Material of the curtains: PVC lamellae (2 – 4 mm)
  • 16. Process PROBLEM SET If the material is thick, it can be fixed from the edge of the panel. But if the material is thin, the hole must be made into the material. September How to hang up thin panels without making holes and damaging the material? SHEET METAL Temporarily GLASS PANELS Easy to hang up and easy to remove WOOD PANELS PLYWOOD LAMELLAES PLASTIC SHEETS LEATHER AND TEXTILE
  • 17. KLIPS R esearch Nevertheless there are the tools, that can hold a very big weights without damaging the material. Research: Different clamps and brackets Usually simple clamps are not strong enough to hold heavy materials After making research on material fixings we set a goal: “To combine the grab mechanism with the slid- ing track.”
  • 18. Process Track roller Simple curtain track roller is not strong enough to hold big weights Heavier weight requires stronger track system The idea is to use a standard track roller fitting However, how to fix the panels? What kind of clamp mechanism to prefere?
  • 19. SOLUTIONS KLIPS R esearch Grabbing ANCHOR DOWEL Free load principle Screw mechanism + simple construction + simple construction + the heavier is the weight, the - turn off manually stronger is the grip - requires specific development - too many details - construction with wide dimensions DRILL CHUCK SOLUTION Material rubs itself detained Fixing manually + easy to manage + simple construction + strong grap + the heavier is the weight, the - turn off manually stronger is the grip - too complicated construction in - requires a rough surface - construction with wide smaller scale dimensions
  • 20. Process SKETCHES SOLUTION 1 Standard track rollers Manual turn off Element rotates 360 degrees Main disadvantage is usage of 4 roller wheels (higher cost) Knife chuck Fixing manually + simple construction + little details - turn off manually
  • 21. KLIPS R esearch The idea of the fitting is inspired by the knife chuck mechanism One of the ideas . . . SKETCHES SOLUTION 2 Standard track rollers Manual turn off Element rotates 360 degrees After what we have to work on: Exact technical solution Material and final appearance Opimal dimensions Product family (variations) Calculations (max. weight e.t.c.) Mock-up Prototype
  • 22. Process Prototyping how it should work . . .
  • 23. KLIPS S olution final drawing of the KLIPS. . .
  • 24. Why our product is importent ?! Indoor Application: Easily handling room dividers Different materials need different fitting Fabrics are used the most But rigid panels become more and more in use
  • 25. KLIPS Outdoor Application S olution Advertising banners are everywhere around the city But very often this kind of method will damage the material They are easy to install using holes on the edge of the fabric
  • 26. Gallery decoration Paintings in the Philip Johnson Glass House Painting Gallery, Photo © Harf Zimmermann. KLIPS its a perfect tool for fixing, hanging decorations, paintings. It is essential tool which would make an installation of the exhibition much more easy and also reliable. Especially if we speak about valuable art works, which cannot be adjusted just by plastic clip. KLIPS has modern design and different colour range.
  • 27. 3D model How it works? KLIPS S olution 1 2 3 4
  • 29. Klips KLIPS S olution
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  • 34. Engineering Design FORMULA FOR CALCULATING CLAMPING FORCE Fs = Fs1 + Fs2 = F/µ * So Fs – clamping force (N) F – force acting of jaws (N) µ – coefficient of friction between the workpiece and jaws (µ < 1) So – safety factor (between 2 and 4) WHAT IS THE MAXIMUM WEIGHT THAT „KLIPS“ (ONE PIECE) CAN HOLD? Fs = F * So / µ F – 370 + 370 (jaws) = 740 N µ – 0,5 (coefficient of friction friction between steel and rubber) So – 2 (normal use) Fs = 740 * 0,5 / 1,5 = 246 N = 25 kg „KLIPS“ IS CAPABLE TO HOLD THE SHEET METAL WITH THE WEIGHT OF 25 KG
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  • 38. Cost Detail / EUR Preparation / EUR Price nut 2,26 0,32 2,58 track element 5,03 1,28 6,31 clamp 16,91 2,56 19,47 TOTAL 28,36 change amount amount 100
  • 39. KLIPS Produc t High quality fixing with modern design and smart mechanism material: stain steel size: 29 x 117 can handle weight: 25 kg thinkness of a material: 5/10 mm colour: any any other detailes Can be used: interior decorating, office/ room dividers, for hanging decoration, paintings in a gallery and outdoor application. Price : 28,36 evro
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  • 42. Tallinn University of Technology / Estonian Academy of Arts 2012