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SADIKUN LUBE OIL
BLENDING PLANT

    PT. SADIKUN NIAGAMAS RAYA

   Jalan P. Diponegoro Km 40 No.62 Tambun,
              Jawa Barat Indonesia
Sertifikat Quality
Product Introduction

Lubricant : Automotive
            Industrial
            Metal Working Fluid & Spesialty Lubricant
OEM Approval :
OEM Approval :
Automotive
Brake Fluid DOT 4
ATF Dexron II
Automotive Gear Oil
Diesel Engine Oil
Heavy Duty Diesel Engine Oil
High Perfomance Diesel Engine Oil
Multi grade Diesel Engine mineral Oil
Multi grade gasoline Engine mineral Oil
Etc
Industrial Lubricant
Industrial Gear Lubricant
Heat Tranfer Oil
Synthetic Turbin Oil
Mineral Gas and Steam Turbin oils
Fire Resistant Hydraulic Fluid
Hydraulic Lubricant
Mineral Compessor Lubricant
Synthetic Compressor Lubricant
Circulating Oil
Etc
Metal Working Fluid & Spesialty
                Lubricant
Metal Working Fluids
Semi Synthetic Metal Working Fluids
Grinding Fluid
Electrical Discharge Machine
Honing Metal Oil
Metal Forming Lubricants
Extreme Pressure Neat Cutting Oil
RustGard
Slideway Oil
Etc
Total Capasity Product
T Dec Ss 1 = 1,5 KL x 3 Shift = 4,5 KL
TB Ss 1     =3    KL x 3 Shift = 9   KL
T B V & VI = 40 KL x 3 Shift = 120 KL
T Dec 5 & 6 = 6   KL x 3 Shift = 18 KL
T Dum 5 & 6 = 1.5 KL x 3Shift = 4.5 KL
Total Kapasitas = 156 KL x 300 Hari kerja
             = 46.800 KL/Year


Produce Base on Demand , Spesial Order and Minimum
Quantity stocks. (Zero Inventory and Just in time order,
minimum stocks maximum order)
Total Capasity Storage Tank Base Oils
     T 3 = 60 KL
     T 4 = 120 KL
     T 5 = 120 KL
     T 6 = 500 kL
     T 7 = 120 KL
     T 8 = 120 KL
     T W = 30 KL
     Total = 1.070 KL
Lubricants Production Facility and
                 Equipment

•   Office Building and Plant
•   Tank Yard
•   Pump House
•   Generator Set
•   Boiler
•   Compressor
•   Blending Plant with Load Cell’s
•   Pipe Line
•   Storage Tank / Finish Product Tank
•   Truck Scale and Loading Arm
•   Filling Drum
Lay Out

      WT      Pump
             House 2         T-1

Tranformer                                   T-6                T-7
                             T-2


Genset                       T-3
                                              T-5               T-8
                             T-4
 Boiler
                             Pump                   C
Compressor                   House

                                                    Truck Loading


                    TS-I           TS-IV
  F                                                            F                  Ware House
  D                                                            D
Lube Oil
         TB-5
                    TS-II          TS-III
                                                                    Ware Ware
B.P.                                        Additive B.P.
                    TB-IV             S
                                                               Dc
                                                                    House House
                                   TB-II                TB-I                      Office   Laboratory   Mess
             TB-6   TB-III
Office Building and Plant
Tank Yard

                  Storage Tank :
            • 1 Storage Tank HSD
             (Capasity 15 KL)
            • 1 Tank MFO Cap. 60 KL
            • 6 Tank Base Oil with
               Total Cap. 1070 KL
Pump House

             Pump’s :
             • HSD
             • MFO
             • Base Oil
Generator Set


                Generator set
                Capasity 340 KVA
                Engine : Mercedes
                Generator : Stanford
Steam Boiler

               Capasity : 5 ton
               saturated
               Steam / hrs
Compressor


              Compressor
             and Air Dryer
Blending Plant

                 :
                 - Capasity 20 KL
                 - Capasity 3 KL
                 - Capasity 1,5 KL
                 - Capasity 0,8 KL
Blending Tank


                Mixer pump and
                Inline Base oil
                Dedicated
Load Cell Controler and
   Pneumatic Valve
Load Cell

            Load Cell Blending
            Tank and flexibel
            Pipe
Stirrer
Circulation Pump’s
Base Oil Pipeline in Tank Yard




Jalur pipa base oil
Storage Tank Finish Produk
Truck Scale and Loading Arm
Filling Drum
Laboratory Equipments
Viscometer

Cold Cranking Simulator

AAS (Atomic Absorption Spetrophotometer)

Automatic Density Meter

Flash Point PMCC

Flash Point COC
FTIR ( Fourier Transform Infra Red)

Titration for TAN/TBN

Foaming Test Apparatus

Demulsibility Apparatus

Automatic pH meter

Distillation Apparatus

Color Test Appartus

Etc
SELESAI




     Terima kasih


               Sadikun

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Lube Oil Blending Plant 2012

  • 1. SADIKUN LUBE OIL BLENDING PLANT PT. SADIKUN NIAGAMAS RAYA Jalan P. Diponegoro Km 40 No.62 Tambun, Jawa Barat Indonesia
  • 3. Product Introduction Lubricant : Automotive Industrial Metal Working Fluid & Spesialty Lubricant OEM Approval :
  • 5. Automotive Brake Fluid DOT 4 ATF Dexron II Automotive Gear Oil Diesel Engine Oil Heavy Duty Diesel Engine Oil High Perfomance Diesel Engine Oil Multi grade Diesel Engine mineral Oil Multi grade gasoline Engine mineral Oil Etc
  • 6. Industrial Lubricant Industrial Gear Lubricant Heat Tranfer Oil Synthetic Turbin Oil Mineral Gas and Steam Turbin oils Fire Resistant Hydraulic Fluid Hydraulic Lubricant Mineral Compessor Lubricant Synthetic Compressor Lubricant Circulating Oil Etc
  • 7. Metal Working Fluid & Spesialty Lubricant Metal Working Fluids Semi Synthetic Metal Working Fluids Grinding Fluid Electrical Discharge Machine Honing Metal Oil Metal Forming Lubricants Extreme Pressure Neat Cutting Oil RustGard Slideway Oil Etc
  • 8. Total Capasity Product T Dec Ss 1 = 1,5 KL x 3 Shift = 4,5 KL TB Ss 1 =3 KL x 3 Shift = 9 KL T B V & VI = 40 KL x 3 Shift = 120 KL T Dec 5 & 6 = 6 KL x 3 Shift = 18 KL T Dum 5 & 6 = 1.5 KL x 3Shift = 4.5 KL Total Kapasitas = 156 KL x 300 Hari kerja = 46.800 KL/Year Produce Base on Demand , Spesial Order and Minimum Quantity stocks. (Zero Inventory and Just in time order, minimum stocks maximum order)
  • 9. Total Capasity Storage Tank Base Oils T 3 = 60 KL T 4 = 120 KL T 5 = 120 KL T 6 = 500 kL T 7 = 120 KL T 8 = 120 KL T W = 30 KL Total = 1.070 KL
  • 10. Lubricants Production Facility and Equipment • Office Building and Plant • Tank Yard • Pump House • Generator Set • Boiler • Compressor • Blending Plant with Load Cell’s • Pipe Line • Storage Tank / Finish Product Tank • Truck Scale and Loading Arm • Filling Drum
  • 11. Lay Out WT Pump House 2 T-1 Tranformer T-6 T-7 T-2 Genset T-3 T-5 T-8 T-4 Boiler Pump C Compressor House Truck Loading TS-I TS-IV F F Ware House D D Lube Oil TB-5 TS-II TS-III Ware Ware B.P. Additive B.P. TB-IV S Dc House House TB-II TB-I Office Laboratory Mess TB-6 TB-III
  • 13. Tank Yard Storage Tank : • 1 Storage Tank HSD (Capasity 15 KL) • 1 Tank MFO Cap. 60 KL • 6 Tank Base Oil with Total Cap. 1070 KL
  • 14. Pump House Pump’s : • HSD • MFO • Base Oil
  • 15. Generator Set Generator set Capasity 340 KVA Engine : Mercedes Generator : Stanford
  • 16. Steam Boiler Capasity : 5 ton saturated Steam / hrs
  • 17. Compressor Compressor and Air Dryer
  • 18. Blending Plant : - Capasity 20 KL - Capasity 3 KL - Capasity 1,5 KL - Capasity 0,8 KL
  • 19. Blending Tank Mixer pump and Inline Base oil Dedicated
  • 20. Load Cell Controler and Pneumatic Valve
  • 21. Load Cell Load Cell Blending Tank and flexibel Pipe
  • 24. Base Oil Pipeline in Tank Yard Jalur pipa base oil
  • 26. Truck Scale and Loading Arm
  • 28. Laboratory Equipments Viscometer Cold Cranking Simulator AAS (Atomic Absorption Spetrophotometer) Automatic Density Meter Flash Point PMCC Flash Point COC FTIR ( Fourier Transform Infra Red) Titration for TAN/TBN Foaming Test Apparatus Demulsibility Apparatus Automatic pH meter Distillation Apparatus Color Test Appartus Etc
  • 29. SELESAI Terima kasih Sadikun