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Direct Ethanol Fuel Cells DEFCs:
            Review




           A. M. Sheikh
    ahmad.elsheikh@hotmail.com
Abstract
•   DEFCs: alternative energy sources recently
•   Emreging DEFC technology has challenges
•   Many improvements have been made.
•   Yet, there are deep needs for addressing
    current challenges.
Introduction
• Direct Alcohol Fuel Cells DAFCs are from the
  Alkaline Fuel Cells AFCs family
• AFCs give higher energy density than PEMFC
• Non-noble metal catalysts can be used in AFCs
• DAFCs: (methano, ethanol, ethelyne glycol, 2-
  propanol)
• DAFCs use both alkaline (electrooxidation ) and
  acitic (CO2 , performenace ) media.
DAFCs challenges
• Poor peformenace electrocatalysts (Low T)
• Anode surface poisoning (intermediates CO)
• Some cells: acidic & alkaline media(1.14 V)
DMFC vs DEFC
• Sluggish reactions kinetics for methanol oxid.
• Methanol crossover through nafion
  membrane
• Anode poisoning by CO
• Ethanol: less toxic
• Ethanol: higher energy density
• Ethanol: agriculture biomass products
• Ethanol: lower crossover rate
Direct ethanol fuel cell
DEFC challenges- crossover

• Crossover: the permeation of ethanol from the
  anode through the electrolyte membrane to the
  cathode.
• Crossover effect: cathode potential and
  cathode depolarization, reducing cell
  efficiency
• Crossover occurs when acetic acid, CO 2
  &acetaldehyde (%) > O2 (%) in cathode.
Effect of current density on the crossover rate at different
temperatures and different ethanol concentrations
The plot of ethanol
crossover rate
versus ethanol
concentration with
different
temperature and
different helium
flow rate
Challenges= slow kinetics
• Its deduced the best DEFC
  performenace temperature
  is 90 C
Challenges = heat management
• Temperature = performenace
• Ethanol conversion with current & T



                                         The effect of operating
                                        discharge cell current and
                                        temperature on ethanol
                                        conversion
Challenges= water management
• Cathode reaction: the major water source &
  ethanol dilution in the anode
• Water can generate cell resistence
  (performenace) (management needed)
• water can be removed through the cathode or
  transferred to the anode & eleminated
• Water uptake from polymer membrane: (T,
  disscoiation, counter ions type, elasticity,
  hydrophobicity
Solutions thought
                                      • contineous flow field
                                      • Hydrophibic filters
                                      • Cathode flooding



Typical water distribution in alkaline DEFC
Challenges: durability & stability
• According to MEA coditions
• Some research: 60h concluding the catalysts
  aggolimeration and cathode flooding are the
  major causes of degredation
• Ethanol is not giving the desirable
  performenace
• Pd can replace PtRu catalyst
• Breaking C-C bond is obstacle to form CO2
Challenges: fabrication & design
The cell components
Anode Gas Difusion layer GDL, Anode catalyst
layer, Electrolyte membrane, Cathode catalyst
layer, & Cathode GDL
                                     Two alternative
                                     routes always
                                     used for (MEA)
                                     preparation: a)
                                     fixing the
                                     catalyst layer
                                     directly onto the
                                     membrane &b)
                                     the separate
                                     electrode method
Schematic presentation of the detailed electrode preparation procedures
7/26/2012




               (a) the conventional method                (b) the decal transfer method


                                                                                    18
Good membrane should have:
• High proton conductivity
• Low electron conductivity
• Resistant to oxidation
• Low fuel crossover
• Adequate mechanical, thermal & chemical
  stability
• Good water water management
Electrooxidation
Pathways ethanol in
  alkaline media




                      Reaction pathways DEFC
                      using Pt in acidic media
Cathode catalysts

• Ag-W2 C, Pd, Pt-Ru
• Pt-Co/C, Pt-Pd/C
• At MEA foam layer
  of (Ni-Cr)
Performance ranking of PtRuNi/C,
PtSnNi/C, PtRu/C & PtSn/C in DEFC
DEFC applications
DEFC applications

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Direct Ethanol Fuel Cells Def Cs

  • 1. Direct Ethanol Fuel Cells DEFCs: Review A. M. Sheikh ahmad.elsheikh@hotmail.com
  • 2. Abstract • DEFCs: alternative energy sources recently • Emreging DEFC technology has challenges • Many improvements have been made. • Yet, there are deep needs for addressing current challenges.
  • 3. Introduction • Direct Alcohol Fuel Cells DAFCs are from the Alkaline Fuel Cells AFCs family • AFCs give higher energy density than PEMFC • Non-noble metal catalysts can be used in AFCs • DAFCs: (methano, ethanol, ethelyne glycol, 2- propanol) • DAFCs use both alkaline (electrooxidation ) and acitic (CO2 , performenace ) media.
  • 4. DAFCs challenges • Poor peformenace electrocatalysts (Low T) • Anode surface poisoning (intermediates CO) • Some cells: acidic & alkaline media(1.14 V)
  • 5.
  • 6. DMFC vs DEFC • Sluggish reactions kinetics for methanol oxid. • Methanol crossover through nafion membrane • Anode poisoning by CO • Ethanol: less toxic • Ethanol: higher energy density • Ethanol: agriculture biomass products • Ethanol: lower crossover rate
  • 8. DEFC challenges- crossover • Crossover: the permeation of ethanol from the anode through the electrolyte membrane to the cathode. • Crossover effect: cathode potential and cathode depolarization, reducing cell efficiency • Crossover occurs when acetic acid, CO 2 &acetaldehyde (%) > O2 (%) in cathode.
  • 9. Effect of current density on the crossover rate at different temperatures and different ethanol concentrations
  • 10. The plot of ethanol crossover rate versus ethanol concentration with different temperature and different helium flow rate
  • 11. Challenges= slow kinetics • Its deduced the best DEFC performenace temperature is 90 C
  • 12. Challenges = heat management • Temperature = performenace • Ethanol conversion with current & T The effect of operating discharge cell current and temperature on ethanol conversion
  • 13. Challenges= water management • Cathode reaction: the major water source & ethanol dilution in the anode • Water can generate cell resistence (performenace) (management needed) • water can be removed through the cathode or transferred to the anode & eleminated • Water uptake from polymer membrane: (T, disscoiation, counter ions type, elasticity, hydrophobicity
  • 14. Solutions thought • contineous flow field • Hydrophibic filters • Cathode flooding Typical water distribution in alkaline DEFC
  • 15. Challenges: durability & stability • According to MEA coditions • Some research: 60h concluding the catalysts aggolimeration and cathode flooding are the major causes of degredation • Ethanol is not giving the desirable performenace • Pd can replace PtRu catalyst • Breaking C-C bond is obstacle to form CO2
  • 17. The cell components Anode Gas Difusion layer GDL, Anode catalyst layer, Electrolyte membrane, Cathode catalyst layer, & Cathode GDL Two alternative routes always used for (MEA) preparation: a) fixing the catalyst layer directly onto the membrane &b) the separate electrode method
  • 18. Schematic presentation of the detailed electrode preparation procedures 7/26/2012 (a) the conventional method (b) the decal transfer method 18
  • 19. Good membrane should have: • High proton conductivity • Low electron conductivity • Resistant to oxidation • Low fuel crossover • Adequate mechanical, thermal & chemical stability • Good water water management
  • 20. Electrooxidation Pathways ethanol in alkaline media Reaction pathways DEFC using Pt in acidic media
  • 21. Cathode catalysts • Ag-W2 C, Pd, Pt-Ru • Pt-Co/C, Pt-Pd/C • At MEA foam layer of (Ni-Cr) Performance ranking of PtRuNi/C, PtSnNi/C, PtRu/C & PtSn/C in DEFC