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Greening China’s Supply Chains
Optimizing energy efficiency in textile factories


                                1st Year Program
                            Results and Activities




                                                © Azure International
Rising cost of energy
             Global brands and
                                                             Increasing global
              retailers setting
                                                           government pressure
                energy and
                                                            on greenhouse gas
              greenhouse gas
                                                            emission regulation
            emission targets for
                                                                and pricing
               supply chains




     China 2015
  government textile                Textile supply                     Competition with
industry target of 17%              chain energy                         other textile
   energy efficiency                  efficiency                     producing countries in
    improvement                                                              Asia
  compared to 2010                     drivers


                                                                              © Azure International
Project at a glance




                      Steam loss at a participating
               textile dying facility at program start
                                                                3
                                               © Azure International
Same factory after the program:
  2 million RMB savings per year
 through 2000 RMB investment in
semi-automatic control systems on
        dyeing/washing machines.
         10% Energy costs saved! 4
                            © Azure International
Through Energy Audits in 10 factories we found
         87 types of energy efficiency projects with
total energy cost savings of 46 million RMB/year,
                  9 months average pay-back time,
                cutting factory energy bills by 25%
                         and saving 60 ktCO2/year
                                             © Azure International
Energy Management Training




Suppliers participated in 5 trainings on:
1. Energy management systems
2. Data management and analysis
3. Textile industry energy efficiency best-practices
4. On-site interactive energy auditing training
5. Action planning
                        Confidential & Proprietary                    6
                                                     © Azure International
Interactive energy audit training
   Expert facilitated walk-through audit with suppliers
   First hand experience of good and bad practices
   Fostering peer-to-peer learning
   Practicing working with customized tools to identify
    energy losses
                         Confidential & Proprietary                    7
                                                      © Azure International
Training lessons and audit results were
quickly turned into action:
Beijing Huayang Garment Factory invested
120,000 RMB in a steam pipe retrofit and
insulation project, saving 800,000 RMB/year
or 12% of total energy costs
                                                        8
                                       © Azure International
LASTING IMPACT

“Through the trainings of the project, the biggest improvement is the
awareness and attention given to energy management from company
executives who now view energy use more strategically.”
-- Manyin Jian, VP of Beijing Huayang Garment Factory


             “This project has provided a good platform for dialogue and sharing of best
         practices among relevant stakeholders. Specifically, it has offered factories the
       tools and capacity to attract financing options for energy savings projects as well
                  as improve their ability to measure progress and collect relevant data.”
          -- Felix Ockborn, Environmental Sustainability Program Developer, H&M


“The most important improvement after joining this project is that energy
conservation awareness has been strengthened from top managers to
each worker in our factory. Energy conservation is now a part of our
company culture.” -- YunXiao Li, VP of Hebei Ningfang Group

                                                                            © Azure International
Project at a Glance

Project outline 2011-2012:
• 13 factories participating in Beijing, Hebei, Jiangsu, Shangdong and Zhejiang
• Covering spinning, weaving, dying and garment manufacturing
• Levi’s, GAP, H&M and adidas actively participating
• Funding by Renewable Energy and Energy Efficiency Partnership
• Implementation in partnership with the China National Textile and Apparel Council
• Sector specific tools for energy management system analysis and energy
   auditing developed
• Detailed training program implemented
• Energy audits conducted by Azure experts at 10 factories
• All participating factories developed action plans for implementing energy saving
   measures
• Partnership with International Finance Corporation to explore financing options

Goals for 2013:
• Scale up to 40 factories in China
• New brands joining the platform
• Develop partnerships with financing institutions

                                 Confidential & Proprietary                           10
                                                                       © Azure International
Recognizing 2012 suppliers’
achievements
              Confidential & Proprietary                  11
                                           © Azure International
Azure International
                                                            Oriental Kenzo
                                           Suite H, 6th Floor, Office Tower
                                            No 48, Dongzhimenwai Street
                                       100027 Dong Cheng District, Beijing
                                                                   PR China
                                                    Tel: +86 10 8447 7053
                                                    Fax: +86 10 8447 7058
                                           www.azure-international.com




For more information, please contact
Ms. Jenny Chu
jenny.chu@azure-international.com




                                                                 © Azure International

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Greening China's Supply Chains

  • 1. Greening China’s Supply Chains Optimizing energy efficiency in textile factories 1st Year Program Results and Activities © Azure International
  • 2. Rising cost of energy Global brands and Increasing global retailers setting government pressure energy and on greenhouse gas greenhouse gas emission regulation emission targets for and pricing supply chains China 2015 government textile Textile supply Competition with industry target of 17% chain energy other textile energy efficiency efficiency producing countries in improvement Asia compared to 2010 drivers © Azure International
  • 3. Project at a glance Steam loss at a participating textile dying facility at program start 3 © Azure International
  • 4. Same factory after the program: 2 million RMB savings per year through 2000 RMB investment in semi-automatic control systems on dyeing/washing machines. 10% Energy costs saved! 4 © Azure International
  • 5. Through Energy Audits in 10 factories we found 87 types of energy efficiency projects with total energy cost savings of 46 million RMB/year, 9 months average pay-back time, cutting factory energy bills by 25% and saving 60 ktCO2/year © Azure International
  • 6. Energy Management Training Suppliers participated in 5 trainings on: 1. Energy management systems 2. Data management and analysis 3. Textile industry energy efficiency best-practices 4. On-site interactive energy auditing training 5. Action planning Confidential & Proprietary 6 © Azure International
  • 7. Interactive energy audit training  Expert facilitated walk-through audit with suppliers  First hand experience of good and bad practices  Fostering peer-to-peer learning  Practicing working with customized tools to identify energy losses Confidential & Proprietary 7 © Azure International
  • 8. Training lessons and audit results were quickly turned into action: Beijing Huayang Garment Factory invested 120,000 RMB in a steam pipe retrofit and insulation project, saving 800,000 RMB/year or 12% of total energy costs 8 © Azure International
  • 9. LASTING IMPACT “Through the trainings of the project, the biggest improvement is the awareness and attention given to energy management from company executives who now view energy use more strategically.” -- Manyin Jian, VP of Beijing Huayang Garment Factory “This project has provided a good platform for dialogue and sharing of best practices among relevant stakeholders. Specifically, it has offered factories the tools and capacity to attract financing options for energy savings projects as well as improve their ability to measure progress and collect relevant data.” -- Felix Ockborn, Environmental Sustainability Program Developer, H&M “The most important improvement after joining this project is that energy conservation awareness has been strengthened from top managers to each worker in our factory. Energy conservation is now a part of our company culture.” -- YunXiao Li, VP of Hebei Ningfang Group © Azure International
  • 10. Project at a Glance Project outline 2011-2012: • 13 factories participating in Beijing, Hebei, Jiangsu, Shangdong and Zhejiang • Covering spinning, weaving, dying and garment manufacturing • Levi’s, GAP, H&M and adidas actively participating • Funding by Renewable Energy and Energy Efficiency Partnership • Implementation in partnership with the China National Textile and Apparel Council • Sector specific tools for energy management system analysis and energy auditing developed • Detailed training program implemented • Energy audits conducted by Azure experts at 10 factories • All participating factories developed action plans for implementing energy saving measures • Partnership with International Finance Corporation to explore financing options Goals for 2013: • Scale up to 40 factories in China • New brands joining the platform • Develop partnerships with financing institutions Confidential & Proprietary 10 © Azure International
  • 11. Recognizing 2012 suppliers’ achievements Confidential & Proprietary 11 © Azure International
  • 12. Azure International Oriental Kenzo Suite H, 6th Floor, Office Tower No 48, Dongzhimenwai Street 100027 Dong Cheng District, Beijing PR China Tel: +86 10 8447 7053 Fax: +86 10 8447 7058 www.azure-international.com For more information, please contact Ms. Jenny Chu jenny.chu@azure-international.com © Azure International