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TI079C/07/en/03.05
50059346
Technical Information
Ceraliquid CPS41 and CPS41D
pH electrodes, analogue and digital with Memosens technology
With ceramic diaphragm and liquid KCl electrolyte, optional built-in
temperature sensor
Application
Media with very low conductivities or a high percentage of
organic solvents or alcohols:
• Food industry
• Biotechnology
• Laboratory measurements
• Power plants
Your benefits
• Liquid KCl electrolyte enabling use at very low conductivities
(≥ 0.1 µS/cm)
• Ceramic diaphragm with defined KCl flow
• Application under pressures of up to 10 bar / 145 psi with
counter pressure
• Resistant to poisoning thanks to separate reference lead
• Suitable for CIP / SIP cleaning
• pH membrane glass suitable for steam sterilisation
• Four lengths available: 120, 225, 360 and 425 mm
• Available with built-in Pt 100, Pt 1000 or NTC temperature
sensor
Further benefits offered by Memosens technology
• Maximum process safety through contactless inductive signal
transmission
• Data safety through digital data transmission
• Easy handling due to storage of sensor-specific data
• Predictive maintenance possible thanks to registration of
sensor load data
0 With ATEX, FM and CSA approval for
application in hazardous areas
Ceraliquid CPS41/CPS41D
2 Endress+Hauser
Function and system design
Measuring principle pH measurement
The pH value is used as a unit of measurement for the acidity or alkalinity of a liquid medium. The membrane
glass of the electrode supplies an electrochemical potential which is dependent upon the pH value of the
medium. This potential is generated by the selective penetration of H+
ions through the outer layer of the
membrane. An electrochemical boundary layer with an electric potential forms at this point. An integrated
Ag/AgCl reference system serves as reference electrode.
The transmitter converts the measured voltage into the corresponding pH value using the Nernst equation.
General properties • Application at low conductivity
Thanks to its liquid KCl electrolyte filling, the electrode can be applied at very low conductivities (≥ 5 µS/cm
with one diaphram, ≥ 0.1 µS/cm with three diaphragms).
• Sterilisable
The electrode can be used in applications with steam sterilisation (max. 135 °C / 275 °F).
• Durability
The electrode can be applied under pressures of up to 10 bar / 145 psi with counter pressure.
Important properties of
CPS41D
Maximum process safety
The inductive and non-contacting measured value transmission of Memosens guarantees maximum process
safety and offers the following benefits:
• All problems caused by moisture are eliminated.
– The plug-in connection is free from corrosion.
– Measured value distortion from moisture is not possible.
– The plug-in system can even be connected under water.
• The transmitter is galvanically decoupled from the medium. The result: No more need to ask about
"symmetrically high-impedance" or "unsymmetrical" or an impedance converter.
• EMC safety is guaranteed by screening measures for the digital measured value transmission.
Data safety through digital data transfer
The Memosens technology digitalises the measured value in the sensor and transfers it to the transmitter via a
contactless connection. The result:
• An automatic error message is generated if the sensor fails or the connection between sensor and transmitter
is interrupted.
• The availability of the measuring point is dramatically increased by immediate error detection.
• The digital signals are suitable for application in hazardous areas; the integrated electronics are intrinsically
safe.
Easy handling
Sensors with Memosens technology have integrated electronics that allow for saving calibration data and
further information such as total hours of operation and operating hours at very low or very high pH values.
When the sensor is mounted, the calibration data are automatically transferred to the transmitter and used to
calculate the current pH value. Storing the calibration data in the sensor allows for calibration and adjustment
away from the measuring point. The result:
• pH sensors can be calibrated unter optimum external conditions in the measuring lab. Wind and weather do
neither affect the calibration quality nor the operator.
• The measuring point availability is dramatically increased by the quick and easy replacement of precalibrated
sensors.
• The transmitter does not need to be installed close to the measuring point but can be placed in the control
room.
• Maintenance intervals can be defined based on all stored sensor load and calibration data and predictive
maintenance is possible.
• The sensor history can be documented on external data carriers and evaluation programs at any time. Thus,
the current application of the sensors can be made to depend on their previous history.
Communication with the transmitter
Always connect the CPS41D to a digital transmitter with Memosens technology. Data transmission to an
analogue transmitter is not possible.
Ceraliquid CPS41/CPS41D
Endress+Hauser 3
Data storage of CPS41D Digital sensors are able to store the following system data in the sensor.
• Manufacturing data
– Serial number
– Order code
– Date of manufacture
• Calibration data
– Calibration date
– Calibrated slope at 25 °C / 77 °F
– Calibrated zero point at 25 °C / 77 °F
– Temperature offset
– Number of calibrations
– Serial number of the transmitter used for the last calibration
• Application data
– Temperature application range
– pH application range
– Date of first commissioning
– Maximum temperature value
– Operating hours at temperatures above 80 °C / 176 °F and 100 °C / 212 °F
– Operating hours at very low and very high pH values (Nernst voltage below -300 mV, above +300 mV)
– Number of sterilisations
– Glass membrane impedance
These system data can be displayed with the Mycom S transmitter
Measuring system A complete measuring system comprises:
• CPS41 or CPS41D pH electrode
• Transmitter, e.g. Liquisys M CPM223/253 (for CPS41D with Memosens technology)
• Special measuring cable, e.g. CPK9 or Memosens data cable for CPS41D
• Immersion, flow or retractable assembly, e.g. Unifit H CPA441
a0003114
Measuring system for redox measurement
1 Unifit H CPA441
2 CPS41 / CPS41D pH electrode
3 CPK9 special measuring cable (for electrodes with TOP68 plug-in head) / CYK10 for digital sensors
4 Liquisys M CPM253 transmitter
3
4
ENDRESS+HAUSER
LIQUISYS
CAL REL
REL1
REL1
ALARM
REL2
REL2E
1
2
Ceraliquid CPS41/CPS41D
4 Endress+Hauser
Input
Measured variables pH value
Temperature
Measuring range
" Caution!
Please note the process operating conditions.
Installation
Installation instructions Do not install the electrode upside down. The inclination angle must be at least 15° from the horizontal. A
smaller inclination angle is not permitted as such an inclination results in air cushion forming in the glass
sphere. This might impair full wetting of the pH membrane with inner electrolyte.
" Caution!
• Make sure that the assembly’s threaded connection for the electrode is clean and well running before
installing the electrode.
• Hand tighten the electrode (3 Nm)! (Given value only applies to installation in Endress+Hauser assemblies.)
• Make sure to follow the installation instructions in the operating instructions of the used assembly.
a0003133
Electrode installation; inclination angle min. 15° from the horizontal
A Permitted inclination angle
B Non-permitted inclination angle
Electrode versions AB and AC (for water / wastewater):
pH: 1 ... 12
Temperature: -15 ... 80 °C / 5 ... 176 °F
Electrode versions BB and BC (for process applications, sterilisable)
pH: 0 ... 14
Temperature: 0 ... 135 °C / 32 ... 275 °F
15° 15°
A
B
Ceraliquid CPS41/CPS41D
Endress+Hauser 5
Environment
Ambient temperature
" Caution!
Danger of frost damage
Do not use the electrode at temperatures below –15 °C / 5 °F.
Storage temperature 0 ... 50 °C / 32 ... 122 °F
Ingress protection
Process
Process temperature
Process pressure 0 ... 10 bar / 0 ... 145 psi with counter pressure via a separate KCl vessel
Mininum conductivity
pH range
" Caution!
Danger of electrode damage
Do not operate the electrodes in applications outside the given specifications!
KCl consumption
IP 67: GSA and SSA plug-in heads (with closed plug-in connection)
IP 68: TOP68 plug-in head (1 m / 3.28 ft water column, 50 °C / 122 °F, 168 h)
IP 68: Memosens plug-in head (10 m/ 32.81 ft water column, 25 °C / 77 °F, 45 days, 1M KCl)
Versions AB, AC: -15 ... 80 °C / 5 ... 176 °F
Versions BB, BC: 0 ... 135 °C / 32 ... 275 °F
Electrodes with 1 diaphragm: min. 5 µS/cm
Electrodes with 3 diaphragms: min. 0.1 µS/cm
Versions AB, AC: 1 ... 12 pH
Versions BB, BC: 0 ... 14 pH
a0003112-en
KCl consumption dependent on temperature1
A Consumption (ml/day)
B Temperature (°C)
C Temperature (°F)
1 800 mbar / 11.6 psi overpressure
2 400 mbar / 5.8 psi overpressure
3 100 mbar / 1.5 psi overpressure
1) KCl consumption refers to electrodes with one diaphragm. The consumption of electrodes with three diaphragms is
correspondingly higher.
a0003134-en
KCl consumption dependent on process pressure1
A Consumption (ml/day)
B Overpressure to process (mbar)
C Overpressure to process (psi)
1 80 °C / 176 °F medium temperature
2 50 °C / 122 °F medium temperature
3 20 °C / 68 °F medium temperature
1
2
3
B
A
0 20 40 60 80 100
0
4
8
12
16
32 68 104 140 176 212
C
1
2
3A
B
0
4
8
12
16
200100 400 600 800 1000
1.5 2.9 5.8 8.7 11.6 14.5
C
Ceraliquid CPS41/CPS41D
6 Endress+Hauser
Mechanical construction
Design, dimensions CPS41
a0003109-en
Unifit H CPA441 with CPS41
1 KCl reservoir
2 Mounting device
3 CPS41 (shaft length 225 mm / 8.86")
a0003103-en
CPS41 w. ESA plug-in head f. CPA441, temperature sensor
1 TOP68 plug-in head, Pg 13.5
2 KCl refilling
3 Liquid KCl electrolyte
4 Ag/AgCl lead
5 Ceramic diaphragm
6 Pt 100 temperature sensor
7 pH glass membrane
1
2
3
405/15.94
225/8.86
Ø 80 / 3.15
mm / inch
1
2
3
4
5
6
7
12 /
0.47
18/
0.71
225/8.86
17/
0.67
60/
2.36
mm / inch
Ceraliquid CPS41/CPS41D
Endress+Hauser 7
a0003104-en
CPS41 with SSA plug-in head
1 SSA plug-in head, Pg 13.5
2 Hose connection for KCl refilling
3 Liquid KCl electrolyte
4 Ag/AgCl lead
5 Ceramic diaphragm
6 pH glass membrane
a0003105-en
CPS41 with ESS plug-in head
1 ESS plug-in head, Pg 13.5
2 Hose connection for KCl refilling
3 Liquid KCl electrolyte
4 Ag/AgCl lead
5 Ceramic diaphragm
6 pH glass membrane
1
2
3
4
5
6
12 /
0.47
18/
0.71
120,225/4.72,8.86
mm / inch
1
2
3
4
5
6
12 /
0.47
18/
0.71
120,225,360,425/
4.72,8.86,14.17,16.73
mm / inch
Ceraliquid CPS41/CPS41D
8 Endress+Hauser
Design, dimensions CPS41D
Weight 0.1 kg / 0.2 lb.
Materials
Process connection Pg 13.5
Temperature sensor
a0003110-en
CPS41D with Memosens plug-in head for CPA441
1 Memosens plug-in head
2 KCl refilling
3 Liquid KCl electrolyte
4 Ag/AgCl lead
5 Ceramic diaphragm
6 NTC 30K temperature sensor
7 pH glass membrane
a0003111-en
CPS41D with Memosens plug-in head and KCl connection
1 Memosens plug-in head
2 Hose connection for KCl refilling
3 Liquid KCl electrolyte
4 Ag/AgCl lead
5 Ceramic diaphragm
6 NTC 30K temperature sensor
7 pH glass membrane
1
2
3
4
5
6
7
12 /
0.47
225/8.86
18/
0.71
60/
2.36
50/1.97
mm / inch
2
1
3
4
5
6
7
12 /
0.47120,225,360,425/
4.72,8.86,14.17,16.73
18/
0.71
mm / inch
Electrode shaft process glass
pH membrane glasses types A, B
Metal lead Ag/AgCl
Diaphragm ceramic diaphragm, sterilisable
CPS41: Pt 100, Pt 1000
CPS41D: NTC
Ceraliquid CPS41/CPS41D
Endress+Hauser 9
Plug-in heads
Reference system Ag /AgCl metal lead with liquid KCl, 3M, AgCl free
Certificates and approvals
Ex approval CPS41 (ESA, ESS) • ATEX II 2G EEX ia IIC T3/T4/T6
• FM Class I Div. 2, in combination with the Mypro CPM431 and Mycom S CPM153 transmitters
Ex approval CPS41D • ATEX II 2G EEx ia IIC T3/T4/T6
! Note!
Ex versions of digital sensors with Memosens technology are indicated by an orange-red ring in the plug-in
head.
Biocompatibility Biocompatibility validated according to:
• ISO 10993-5:1993
• USP, current revision
TÜV certificate
TOP68 plug-in head
Pressure resistance 16 bar, min. triple overpressure safety
TÜV certificate
Memosens plug-in head
Pressure resistance 16 bar, min. triple overpressure safety
Electromagnetic compatibility
of CPS41D
Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998
CPS41
ESA: Threaded plug-in head Pg 13.5, TOP68 for electrodes with and without temperature
sensor, 16 bar / 232 psi, Ex
ESS: Plug-in head with hose connection for KCl refilling Pg 13.5, TOP68 for electrodes
with and without temperature sensor, 10 bar / 145 psi, Ex
GSA: Threaded plug-in head Pg 13.5 for electrodes without temperature sensor
SSA: Plug-in head with hose connection for KCl refilling Pg 13.5, for electrodes without
temperature sensor
CPS41D-****A*: Memosens plug-in head for digital, contactless data transmission, 16 bar / 232 psi
CPS41D-****B*: Memosens plug-in head with hose connection for KCl refilling, for digital contactless
data transmission, 10 bar / 145 psi
Ceraliquid CPS41/CPS41D
10 Endress+Hauser
Ordering information
Product structure CPS41
Product structure CPS41D
Electrode type
1 without temperature sensor
2 with built-in Pt 100 (not available with GSA and SSA plug-in heads)
3 with built-in Pt 1000 (not available with GSA and SSA plug-in heads)
Application range
AB pH = 1 ... 12, T = -15 ... 80 °C / 5 ... 176 °F, 1 diaphragm
AC pH = 1 ... 12, T = -15 ... 80 °C / 5 ... 176 °F, 3 diaphragms
BB pH = 0 ... 14, T = 0 ... 135 °C / 32 ... 275 °F, 1 diaphragm, sterilisable
BC pH = 0 ... 14, T = 0 ... 135 °C / 32 ... 275 °F, 3 diaphragms, sterilisable
Shaft length
2 120 mm / 4.72" (ESS and SSA plug-in heads only)
4 225 mm / 8.86"
5 360 mm / 14.17" (ESS plug-in head only)
6 425 mm / 16.73" (ESS plug-in head only)
Plug-in head
ESA Plug-in head Pg 13.5, TOP68, 16 bar / 232 psi, Ex
ESS Hose connection head Pg 13.5, TOP68, Ex
GSA Plug-in head Pg 13.5, DIN coax, non Ex
SSA Hose connection head Pg 13.5, non Ex
CPS41- complete order code
Version
7 Basic version
Application range
AB pH = 1 ... 12, T = -15 ... 80 °C / 5 ... 176 °F, 1 diaphragm
AC pH = 1 ... 12, T = -15 ... 80 °C / 5 ... 176 °F, 3 diaphragms
BB pH = 0 ... 14, T = 0 ... 135 °C / 32 ... 275 °F, 1 diaphragm, sterilisable
BC pH = 0 ... 14, T = 0 ... 135 °C / 32 ... 275 °F, 3 diaphragms, sterilisable
Shaft length
2 120 mm / 4.72" (versions with KCl hose connection only)
4 225 mm / 8.86"
5 360 mm / 14.17" (versions with KCl hose connection only)
6 425 mm / 16.73" (versions with KCl hose connection only)
Electrolyte supply
A Shaft hole for KCl refilling, CPA441
B KCl hose connection, CPY7
Approval
1 Non-hazardous area
G ATEX II 2G EEx ia IIC T3/T4/T6
CPS41D- complete order code
Ceraliquid CPS41/CPS41D
Endress+Hauser 11
Accessories
! Note!
In the following sections, you find the accessories available at the time of issue of this documentation.
For information on accessories that are not listed here, please contact your responsible service.
Assemblies (Selection) • Cleanfit P CPA471
Compact retractable stainless steel assembly for installation in tanks and pipes, manual or pneumatic
operation
Ordering acc. to product structure, see Technical Information (TI217C/07/en)
• Cleanfit P CPA472
Compact retractable plastic assembly for installation in tanks or pipes, manual or pneumatic operation
Ordering acc. to product structure, see Technical Information (TI223C/07/en)
• Cleanfit P CPA473
Retractable stainless steel process assembly with ball valve for a particularly safe and reliable separation of
the medium from the environment
Ordering acc. to product structure, see Technical Information (TI344C/07/en)
• Cleanfit P CPA474
Retractable plastic process assembly with ball valve for a particularly safe and reliable separation of the
medium from the environment
Ordering acc. to product structure, see Technical Information (TI345C/07/en)
• Cleanfit H CPA475
Retractable assembly for installation in tanks and pipes under sterile conditions
Ordering acc. to product structure, see Technical Information (TI240C/07/en)
a0003137
Cleanfit P CPA471 or 472
a0003138
Cleanfit P CPA473 or 474
a0003136
Cleanfit H CPA475
Ceraliquid CPS41/CPS41D
12 Endress+Hauser
• Unifit H CPA441
Process assembly with integrated electrolyte vessel for installation of pH/redox electrodes
Ordering acc. to product structure, see Technical Information (TI026C/07/en)
• Unifit H CPA442
Process assembly for the food industry, biotechnology and pharmaceutical industry, complies with EHEDG
criteria and 3A standard 74-02
Ordering acc. to product structure, see Technical Information (TI306C/07/en)
• Dipfit W CPA111
Immersion and installation assembly for open and closed tanks
Ordering acc. to product structure, see Technical Information (TI112C/07/en)
• Dipfit P CPA140
Immersion assembly for pH/redox electrodes, for demanding processes
Ordering acc. to product structure, see Technical Information (TI178C/07/en)
• Flowfit P CPA240
Flow assembly for pH/redox electrodes, for demanding processes
Ordering acc. to product structure, see Technical Information (TI179C/07/en)
• Flowfit W CPA250
Flow assembly for pH/redox measurement
Ordering acc. to product structure, see Technical Information (TI041C/07/en)
a0003162
Unifit H CPA441
a0003139
Unifit H CPA442
a0003140
Dipfit W CPA111
a0003141
Dipfit P CPA140
a0003142
Flowfit P CPA240
a0003143
Flowfit W CPA250
Ceraliquid CPS41/CPS41D
Endress+Hauser 13
• Probfit H CPA465
Retractable assembly for installation in tanks and pipes under sterile conditions
Ordering acc. to product structure, see Technical Information (TI146C/07/en)
• Ecofit CPA640
Process connection adapter and cable set for 120 mm / 4.72" pH electrodes with TOP68 plug-in head
Ordering acc. to product structure, see Technical Information (TI264C/07/en)
Electrolyte vessel • CPY7 electrolyte vessel
Reservoir for KCl electrolyte, 150 ml / 0.04 US.gal
Ordering acc. to product structure, see Operating Instructions (BA 128C/07/en)
Electrolyte solutions KCl-electrolyte solutions for liquid filled electrodes
• 3.0 mol, T = -10 ... 100 °C (14 ... 212 °F), 100 ml (3 oz), order no. CPY4-1
• 3.0 mol, T = -10 ... 100 °C (14 ... 212 °F), 1000 ml (30 oz), order no. CPY4-2
• 1.5 mol, T = -30 ... 100 °C (-22 ... 266 °F), 100 ml (3 oz), order no. CPY4-3
• 1.5 mol, T = -30 ... 100 °C (-22 ... 266 °F), 1000 ml (30 oz), order no. CPY4-4
Buffer solutions Technical buffer solutions, accuracy 0.02 pH, acc. to NIST/DIN
• pH 4.0 red, 100 ml (0.026 US gal.), order no. CPY 2-0
• pH 4.0 red, 1000 ml (0.264 US gal.), order no. CPY 2-1
• pH 7.0 green, 100 ml (0.026 US gal.), order no. CPY 2-2
• pH 7.0 green, 1000 ml (0.264 US gal.), order no. CPY 2-3
Technical buffer solutions for single use, accuracy 0.02 pH, acc. to NIST/DIN
• pH 4.0 20 x 20 ml (0.005 US gal.), order no. CPY 2-D
• pH 7.0 20 x 20 ml (0.005 US gal.), order no. CPY 2-E
Transmitters • Liquisys M CPM223/253
Transmitter for pH and redox, field or panel-mounted housing,
Hart®
or PROFIBUS available
Ordering acc. to product structure, see Technical Information (TI194C/07/en)
• Mycom S CPM153
Transmitter for pH and redox, one or two channel version, Ex or Non-Ex,
Hart®
or PROFIBUS available
Ordering acc. to product structure, see Technical Information (TI233C/07/en)
• Mypro CPM431
Two-wire transmitter for pH and redox,
Hart®
or PROFIBUS
Ordering acc. to product structure, see Technical Information (TI173C/07/en)
a0003144
Probfit H CPA465
a0003145
Ecofit CPA640
Ceraliquid CPS41/CPS41D
14 Endress+Hauser
Measuring cables • CPK9 special measuring cable
For sensors with TOP68 plug-in head, for high-temperature and high-pressure applications, IP 68
Ordering acc. to product structure, see Technical Information (TI118C/07/en)
• CPK1 special measuring cable
For pH/redox electrodes with GSA plug-in head
Ordering acc. to product structure, see Technical Information (TI118C/07/en)
• CPK12 special measuring cable
For pH/redox glass electrodes and ISFET sensors with TOP68 plug-in head
Ordering acc. to product structure, see Technical Information (TI118C/07/en)
• CYK10 Memosens data cable
For digital pH sensors with Memosens technology (CPSxxD)
Ordering according to product structure, see below
! Note!
Ex versions of CYK10 are indicated by an orange-red coupling end.
Certificates
A Standard, non Ex
G ATEX II 1G EEx ia IIC T6/T4
Cable length
03 Cable length: 3 m / 9.84 ft
05 Cable length: 5 m / 16.41 ft
10 Cable length: 10 m / 32.81 ft
15 Cable length: 15 m / 49.22 ft
20 Cable length: 20 m / 65.62 ft
25 Cable length: 25 m / 82.03 ft
88 ... m length
89 ... ft length
Ready-made
1 Wire terminals
CYK10- complete order code
Ceraliquid CPS41/CPS41D
Endress+Hauser 15
International Head Quarters
Endress+Hauser
GmbH+Co. KG
Instruments International
Colmarer Str. 6
79576 Weil am Rhein
Deutschland
Tel. +49 76 21 9 75 02
Fax +49 76 21 9 75 34 5
www.endress.com
info@ii.endress.com
TI079C/07/en/03.05
50059346
Printed in Germany / FM+SGML 6.0 / DT

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pH electrodes-pH sensors CPS41

  • 1. TI079C/07/en/03.05 50059346 Technical Information Ceraliquid CPS41 and CPS41D pH electrodes, analogue and digital with Memosens technology With ceramic diaphragm and liquid KCl electrolyte, optional built-in temperature sensor Application Media with very low conductivities or a high percentage of organic solvents or alcohols: • Food industry • Biotechnology • Laboratory measurements • Power plants Your benefits • Liquid KCl electrolyte enabling use at very low conductivities (≥ 0.1 µS/cm) • Ceramic diaphragm with defined KCl flow • Application under pressures of up to 10 bar / 145 psi with counter pressure • Resistant to poisoning thanks to separate reference lead • Suitable for CIP / SIP cleaning • pH membrane glass suitable for steam sterilisation • Four lengths available: 120, 225, 360 and 425 mm • Available with built-in Pt 100, Pt 1000 or NTC temperature sensor Further benefits offered by Memosens technology • Maximum process safety through contactless inductive signal transmission • Data safety through digital data transmission • Easy handling due to storage of sensor-specific data • Predictive maintenance possible thanks to registration of sensor load data 0 With ATEX, FM and CSA approval for application in hazardous areas
  • 2. Ceraliquid CPS41/CPS41D 2 Endress+Hauser Function and system design Measuring principle pH measurement The pH value is used as a unit of measurement for the acidity or alkalinity of a liquid medium. The membrane glass of the electrode supplies an electrochemical potential which is dependent upon the pH value of the medium. This potential is generated by the selective penetration of H+ ions through the outer layer of the membrane. An electrochemical boundary layer with an electric potential forms at this point. An integrated Ag/AgCl reference system serves as reference electrode. The transmitter converts the measured voltage into the corresponding pH value using the Nernst equation. General properties • Application at low conductivity Thanks to its liquid KCl electrolyte filling, the electrode can be applied at very low conductivities (≥ 5 µS/cm with one diaphram, ≥ 0.1 µS/cm with three diaphragms). • Sterilisable The electrode can be used in applications with steam sterilisation (max. 135 °C / 275 °F). • Durability The electrode can be applied under pressures of up to 10 bar / 145 psi with counter pressure. Important properties of CPS41D Maximum process safety The inductive and non-contacting measured value transmission of Memosens guarantees maximum process safety and offers the following benefits: • All problems caused by moisture are eliminated. – The plug-in connection is free from corrosion. – Measured value distortion from moisture is not possible. – The plug-in system can even be connected under water. • The transmitter is galvanically decoupled from the medium. The result: No more need to ask about "symmetrically high-impedance" or "unsymmetrical" or an impedance converter. • EMC safety is guaranteed by screening measures for the digital measured value transmission. Data safety through digital data transfer The Memosens technology digitalises the measured value in the sensor and transfers it to the transmitter via a contactless connection. The result: • An automatic error message is generated if the sensor fails or the connection between sensor and transmitter is interrupted. • The availability of the measuring point is dramatically increased by immediate error detection. • The digital signals are suitable for application in hazardous areas; the integrated electronics are intrinsically safe. Easy handling Sensors with Memosens technology have integrated electronics that allow for saving calibration data and further information such as total hours of operation and operating hours at very low or very high pH values. When the sensor is mounted, the calibration data are automatically transferred to the transmitter and used to calculate the current pH value. Storing the calibration data in the sensor allows for calibration and adjustment away from the measuring point. The result: • pH sensors can be calibrated unter optimum external conditions in the measuring lab. Wind and weather do neither affect the calibration quality nor the operator. • The measuring point availability is dramatically increased by the quick and easy replacement of precalibrated sensors. • The transmitter does not need to be installed close to the measuring point but can be placed in the control room. • Maintenance intervals can be defined based on all stored sensor load and calibration data and predictive maintenance is possible. • The sensor history can be documented on external data carriers and evaluation programs at any time. Thus, the current application of the sensors can be made to depend on their previous history. Communication with the transmitter Always connect the CPS41D to a digital transmitter with Memosens technology. Data transmission to an analogue transmitter is not possible.
  • 3. Ceraliquid CPS41/CPS41D Endress+Hauser 3 Data storage of CPS41D Digital sensors are able to store the following system data in the sensor. • Manufacturing data – Serial number – Order code – Date of manufacture • Calibration data – Calibration date – Calibrated slope at 25 °C / 77 °F – Calibrated zero point at 25 °C / 77 °F – Temperature offset – Number of calibrations – Serial number of the transmitter used for the last calibration • Application data – Temperature application range – pH application range – Date of first commissioning – Maximum temperature value – Operating hours at temperatures above 80 °C / 176 °F and 100 °C / 212 °F – Operating hours at very low and very high pH values (Nernst voltage below -300 mV, above +300 mV) – Number of sterilisations – Glass membrane impedance These system data can be displayed with the Mycom S transmitter Measuring system A complete measuring system comprises: • CPS41 or CPS41D pH electrode • Transmitter, e.g. Liquisys M CPM223/253 (for CPS41D with Memosens technology) • Special measuring cable, e.g. CPK9 or Memosens data cable for CPS41D • Immersion, flow or retractable assembly, e.g. Unifit H CPA441 a0003114 Measuring system for redox measurement 1 Unifit H CPA441 2 CPS41 / CPS41D pH electrode 3 CPK9 special measuring cable (for electrodes with TOP68 plug-in head) / CYK10 for digital sensors 4 Liquisys M CPM253 transmitter 3 4 ENDRESS+HAUSER LIQUISYS CAL REL REL1 REL1 ALARM REL2 REL2E 1 2
  • 4. Ceraliquid CPS41/CPS41D 4 Endress+Hauser Input Measured variables pH value Temperature Measuring range " Caution! Please note the process operating conditions. Installation Installation instructions Do not install the electrode upside down. The inclination angle must be at least 15° from the horizontal. A smaller inclination angle is not permitted as such an inclination results in air cushion forming in the glass sphere. This might impair full wetting of the pH membrane with inner electrolyte. " Caution! • Make sure that the assembly’s threaded connection for the electrode is clean and well running before installing the electrode. • Hand tighten the electrode (3 Nm)! (Given value only applies to installation in Endress+Hauser assemblies.) • Make sure to follow the installation instructions in the operating instructions of the used assembly. a0003133 Electrode installation; inclination angle min. 15° from the horizontal A Permitted inclination angle B Non-permitted inclination angle Electrode versions AB and AC (for water / wastewater): pH: 1 ... 12 Temperature: -15 ... 80 °C / 5 ... 176 °F Electrode versions BB and BC (for process applications, sterilisable) pH: 0 ... 14 Temperature: 0 ... 135 °C / 32 ... 275 °F 15° 15° A B
  • 5. Ceraliquid CPS41/CPS41D Endress+Hauser 5 Environment Ambient temperature " Caution! Danger of frost damage Do not use the electrode at temperatures below –15 °C / 5 °F. Storage temperature 0 ... 50 °C / 32 ... 122 °F Ingress protection Process Process temperature Process pressure 0 ... 10 bar / 0 ... 145 psi with counter pressure via a separate KCl vessel Mininum conductivity pH range " Caution! Danger of electrode damage Do not operate the electrodes in applications outside the given specifications! KCl consumption IP 67: GSA and SSA plug-in heads (with closed plug-in connection) IP 68: TOP68 plug-in head (1 m / 3.28 ft water column, 50 °C / 122 °F, 168 h) IP 68: Memosens plug-in head (10 m/ 32.81 ft water column, 25 °C / 77 °F, 45 days, 1M KCl) Versions AB, AC: -15 ... 80 °C / 5 ... 176 °F Versions BB, BC: 0 ... 135 °C / 32 ... 275 °F Electrodes with 1 diaphragm: min. 5 µS/cm Electrodes with 3 diaphragms: min. 0.1 µS/cm Versions AB, AC: 1 ... 12 pH Versions BB, BC: 0 ... 14 pH a0003112-en KCl consumption dependent on temperature1 A Consumption (ml/day) B Temperature (°C) C Temperature (°F) 1 800 mbar / 11.6 psi overpressure 2 400 mbar / 5.8 psi overpressure 3 100 mbar / 1.5 psi overpressure 1) KCl consumption refers to electrodes with one diaphragm. The consumption of electrodes with three diaphragms is correspondingly higher. a0003134-en KCl consumption dependent on process pressure1 A Consumption (ml/day) B Overpressure to process (mbar) C Overpressure to process (psi) 1 80 °C / 176 °F medium temperature 2 50 °C / 122 °F medium temperature 3 20 °C / 68 °F medium temperature 1 2 3 B A 0 20 40 60 80 100 0 4 8 12 16 32 68 104 140 176 212 C 1 2 3A B 0 4 8 12 16 200100 400 600 800 1000 1.5 2.9 5.8 8.7 11.6 14.5 C
  • 6. Ceraliquid CPS41/CPS41D 6 Endress+Hauser Mechanical construction Design, dimensions CPS41 a0003109-en Unifit H CPA441 with CPS41 1 KCl reservoir 2 Mounting device 3 CPS41 (shaft length 225 mm / 8.86") a0003103-en CPS41 w. ESA plug-in head f. CPA441, temperature sensor 1 TOP68 plug-in head, Pg 13.5 2 KCl refilling 3 Liquid KCl electrolyte 4 Ag/AgCl lead 5 Ceramic diaphragm 6 Pt 100 temperature sensor 7 pH glass membrane 1 2 3 405/15.94 225/8.86 Ø 80 / 3.15 mm / inch 1 2 3 4 5 6 7 12 / 0.47 18/ 0.71 225/8.86 17/ 0.67 60/ 2.36 mm / inch
  • 7. Ceraliquid CPS41/CPS41D Endress+Hauser 7 a0003104-en CPS41 with SSA plug-in head 1 SSA plug-in head, Pg 13.5 2 Hose connection for KCl refilling 3 Liquid KCl electrolyte 4 Ag/AgCl lead 5 Ceramic diaphragm 6 pH glass membrane a0003105-en CPS41 with ESS plug-in head 1 ESS plug-in head, Pg 13.5 2 Hose connection for KCl refilling 3 Liquid KCl electrolyte 4 Ag/AgCl lead 5 Ceramic diaphragm 6 pH glass membrane 1 2 3 4 5 6 12 / 0.47 18/ 0.71 120,225/4.72,8.86 mm / inch 1 2 3 4 5 6 12 / 0.47 18/ 0.71 120,225,360,425/ 4.72,8.86,14.17,16.73 mm / inch
  • 8. Ceraliquid CPS41/CPS41D 8 Endress+Hauser Design, dimensions CPS41D Weight 0.1 kg / 0.2 lb. Materials Process connection Pg 13.5 Temperature sensor a0003110-en CPS41D with Memosens plug-in head for CPA441 1 Memosens plug-in head 2 KCl refilling 3 Liquid KCl electrolyte 4 Ag/AgCl lead 5 Ceramic diaphragm 6 NTC 30K temperature sensor 7 pH glass membrane a0003111-en CPS41D with Memosens plug-in head and KCl connection 1 Memosens plug-in head 2 Hose connection for KCl refilling 3 Liquid KCl electrolyte 4 Ag/AgCl lead 5 Ceramic diaphragm 6 NTC 30K temperature sensor 7 pH glass membrane 1 2 3 4 5 6 7 12 / 0.47 225/8.86 18/ 0.71 60/ 2.36 50/1.97 mm / inch 2 1 3 4 5 6 7 12 / 0.47120,225,360,425/ 4.72,8.86,14.17,16.73 18/ 0.71 mm / inch Electrode shaft process glass pH membrane glasses types A, B Metal lead Ag/AgCl Diaphragm ceramic diaphragm, sterilisable CPS41: Pt 100, Pt 1000 CPS41D: NTC
  • 9. Ceraliquid CPS41/CPS41D Endress+Hauser 9 Plug-in heads Reference system Ag /AgCl metal lead with liquid KCl, 3M, AgCl free Certificates and approvals Ex approval CPS41 (ESA, ESS) • ATEX II 2G EEX ia IIC T3/T4/T6 • FM Class I Div. 2, in combination with the Mypro CPM431 and Mycom S CPM153 transmitters Ex approval CPS41D • ATEX II 2G EEx ia IIC T3/T4/T6 ! Note! Ex versions of digital sensors with Memosens technology are indicated by an orange-red ring in the plug-in head. Biocompatibility Biocompatibility validated according to: • ISO 10993-5:1993 • USP, current revision TÜV certificate TOP68 plug-in head Pressure resistance 16 bar, min. triple overpressure safety TÜV certificate Memosens plug-in head Pressure resistance 16 bar, min. triple overpressure safety Electromagnetic compatibility of CPS41D Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998 CPS41 ESA: Threaded plug-in head Pg 13.5, TOP68 for electrodes with and without temperature sensor, 16 bar / 232 psi, Ex ESS: Plug-in head with hose connection for KCl refilling Pg 13.5, TOP68 for electrodes with and without temperature sensor, 10 bar / 145 psi, Ex GSA: Threaded plug-in head Pg 13.5 for electrodes without temperature sensor SSA: Plug-in head with hose connection for KCl refilling Pg 13.5, for electrodes without temperature sensor CPS41D-****A*: Memosens plug-in head for digital, contactless data transmission, 16 bar / 232 psi CPS41D-****B*: Memosens plug-in head with hose connection for KCl refilling, for digital contactless data transmission, 10 bar / 145 psi
  • 10. Ceraliquid CPS41/CPS41D 10 Endress+Hauser Ordering information Product structure CPS41 Product structure CPS41D Electrode type 1 without temperature sensor 2 with built-in Pt 100 (not available with GSA and SSA plug-in heads) 3 with built-in Pt 1000 (not available with GSA and SSA plug-in heads) Application range AB pH = 1 ... 12, T = -15 ... 80 °C / 5 ... 176 °F, 1 diaphragm AC pH = 1 ... 12, T = -15 ... 80 °C / 5 ... 176 °F, 3 diaphragms BB pH = 0 ... 14, T = 0 ... 135 °C / 32 ... 275 °F, 1 diaphragm, sterilisable BC pH = 0 ... 14, T = 0 ... 135 °C / 32 ... 275 °F, 3 diaphragms, sterilisable Shaft length 2 120 mm / 4.72" (ESS and SSA plug-in heads only) 4 225 mm / 8.86" 5 360 mm / 14.17" (ESS plug-in head only) 6 425 mm / 16.73" (ESS plug-in head only) Plug-in head ESA Plug-in head Pg 13.5, TOP68, 16 bar / 232 psi, Ex ESS Hose connection head Pg 13.5, TOP68, Ex GSA Plug-in head Pg 13.5, DIN coax, non Ex SSA Hose connection head Pg 13.5, non Ex CPS41- complete order code Version 7 Basic version Application range AB pH = 1 ... 12, T = -15 ... 80 °C / 5 ... 176 °F, 1 diaphragm AC pH = 1 ... 12, T = -15 ... 80 °C / 5 ... 176 °F, 3 diaphragms BB pH = 0 ... 14, T = 0 ... 135 °C / 32 ... 275 °F, 1 diaphragm, sterilisable BC pH = 0 ... 14, T = 0 ... 135 °C / 32 ... 275 °F, 3 diaphragms, sterilisable Shaft length 2 120 mm / 4.72" (versions with KCl hose connection only) 4 225 mm / 8.86" 5 360 mm / 14.17" (versions with KCl hose connection only) 6 425 mm / 16.73" (versions with KCl hose connection only) Electrolyte supply A Shaft hole for KCl refilling, CPA441 B KCl hose connection, CPY7 Approval 1 Non-hazardous area G ATEX II 2G EEx ia IIC T3/T4/T6 CPS41D- complete order code
  • 11. Ceraliquid CPS41/CPS41D Endress+Hauser 11 Accessories ! Note! In the following sections, you find the accessories available at the time of issue of this documentation. For information on accessories that are not listed here, please contact your responsible service. Assemblies (Selection) • Cleanfit P CPA471 Compact retractable stainless steel assembly for installation in tanks and pipes, manual or pneumatic operation Ordering acc. to product structure, see Technical Information (TI217C/07/en) • Cleanfit P CPA472 Compact retractable plastic assembly for installation in tanks or pipes, manual or pneumatic operation Ordering acc. to product structure, see Technical Information (TI223C/07/en) • Cleanfit P CPA473 Retractable stainless steel process assembly with ball valve for a particularly safe and reliable separation of the medium from the environment Ordering acc. to product structure, see Technical Information (TI344C/07/en) • Cleanfit P CPA474 Retractable plastic process assembly with ball valve for a particularly safe and reliable separation of the medium from the environment Ordering acc. to product structure, see Technical Information (TI345C/07/en) • Cleanfit H CPA475 Retractable assembly for installation in tanks and pipes under sterile conditions Ordering acc. to product structure, see Technical Information (TI240C/07/en) a0003137 Cleanfit P CPA471 or 472 a0003138 Cleanfit P CPA473 or 474 a0003136 Cleanfit H CPA475
  • 12. Ceraliquid CPS41/CPS41D 12 Endress+Hauser • Unifit H CPA441 Process assembly with integrated electrolyte vessel for installation of pH/redox electrodes Ordering acc. to product structure, see Technical Information (TI026C/07/en) • Unifit H CPA442 Process assembly for the food industry, biotechnology and pharmaceutical industry, complies with EHEDG criteria and 3A standard 74-02 Ordering acc. to product structure, see Technical Information (TI306C/07/en) • Dipfit W CPA111 Immersion and installation assembly for open and closed tanks Ordering acc. to product structure, see Technical Information (TI112C/07/en) • Dipfit P CPA140 Immersion assembly for pH/redox electrodes, for demanding processes Ordering acc. to product structure, see Technical Information (TI178C/07/en) • Flowfit P CPA240 Flow assembly for pH/redox electrodes, for demanding processes Ordering acc. to product structure, see Technical Information (TI179C/07/en) • Flowfit W CPA250 Flow assembly for pH/redox measurement Ordering acc. to product structure, see Technical Information (TI041C/07/en) a0003162 Unifit H CPA441 a0003139 Unifit H CPA442 a0003140 Dipfit W CPA111 a0003141 Dipfit P CPA140 a0003142 Flowfit P CPA240 a0003143 Flowfit W CPA250
  • 13. Ceraliquid CPS41/CPS41D Endress+Hauser 13 • Probfit H CPA465 Retractable assembly for installation in tanks and pipes under sterile conditions Ordering acc. to product structure, see Technical Information (TI146C/07/en) • Ecofit CPA640 Process connection adapter and cable set for 120 mm / 4.72" pH electrodes with TOP68 plug-in head Ordering acc. to product structure, see Technical Information (TI264C/07/en) Electrolyte vessel • CPY7 electrolyte vessel Reservoir for KCl electrolyte, 150 ml / 0.04 US.gal Ordering acc. to product structure, see Operating Instructions (BA 128C/07/en) Electrolyte solutions KCl-electrolyte solutions for liquid filled electrodes • 3.0 mol, T = -10 ... 100 °C (14 ... 212 °F), 100 ml (3 oz), order no. CPY4-1 • 3.0 mol, T = -10 ... 100 °C (14 ... 212 °F), 1000 ml (30 oz), order no. CPY4-2 • 1.5 mol, T = -30 ... 100 °C (-22 ... 266 °F), 100 ml (3 oz), order no. CPY4-3 • 1.5 mol, T = -30 ... 100 °C (-22 ... 266 °F), 1000 ml (30 oz), order no. CPY4-4 Buffer solutions Technical buffer solutions, accuracy 0.02 pH, acc. to NIST/DIN • pH 4.0 red, 100 ml (0.026 US gal.), order no. CPY 2-0 • pH 4.0 red, 1000 ml (0.264 US gal.), order no. CPY 2-1 • pH 7.0 green, 100 ml (0.026 US gal.), order no. CPY 2-2 • pH 7.0 green, 1000 ml (0.264 US gal.), order no. CPY 2-3 Technical buffer solutions for single use, accuracy 0.02 pH, acc. to NIST/DIN • pH 4.0 20 x 20 ml (0.005 US gal.), order no. CPY 2-D • pH 7.0 20 x 20 ml (0.005 US gal.), order no. CPY 2-E Transmitters • Liquisys M CPM223/253 Transmitter for pH and redox, field or panel-mounted housing, Hart® or PROFIBUS available Ordering acc. to product structure, see Technical Information (TI194C/07/en) • Mycom S CPM153 Transmitter for pH and redox, one or two channel version, Ex or Non-Ex, Hart® or PROFIBUS available Ordering acc. to product structure, see Technical Information (TI233C/07/en) • Mypro CPM431 Two-wire transmitter for pH and redox, Hart® or PROFIBUS Ordering acc. to product structure, see Technical Information (TI173C/07/en) a0003144 Probfit H CPA465 a0003145 Ecofit CPA640
  • 14. Ceraliquid CPS41/CPS41D 14 Endress+Hauser Measuring cables • CPK9 special measuring cable For sensors with TOP68 plug-in head, for high-temperature and high-pressure applications, IP 68 Ordering acc. to product structure, see Technical Information (TI118C/07/en) • CPK1 special measuring cable For pH/redox electrodes with GSA plug-in head Ordering acc. to product structure, see Technical Information (TI118C/07/en) • CPK12 special measuring cable For pH/redox glass electrodes and ISFET sensors with TOP68 plug-in head Ordering acc. to product structure, see Technical Information (TI118C/07/en) • CYK10 Memosens data cable For digital pH sensors with Memosens technology (CPSxxD) Ordering according to product structure, see below ! Note! Ex versions of CYK10 are indicated by an orange-red coupling end. Certificates A Standard, non Ex G ATEX II 1G EEx ia IIC T6/T4 Cable length 03 Cable length: 3 m / 9.84 ft 05 Cable length: 5 m / 16.41 ft 10 Cable length: 10 m / 32.81 ft 15 Cable length: 15 m / 49.22 ft 20 Cable length: 20 m / 65.62 ft 25 Cable length: 25 m / 82.03 ft 88 ... m length 89 ... ft length Ready-made 1 Wire terminals CYK10- complete order code
  • 16. International Head Quarters Endress+Hauser GmbH+Co. KG Instruments International Colmarer Str. 6 79576 Weil am Rhein Deutschland Tel. +49 76 21 9 75 02 Fax +49 76 21 9 75 34 5 www.endress.com info@ii.endress.com TI079C/07/en/03.05 50059346 Printed in Germany / FM+SGML 6.0 / DT