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CAN CROP MANAGEMENT IMPROVE EMISSIONS SAVINGS?: PRELIMINARY RESULTS OF THE
OPTIMIZATION OF RYE (Secale cereale L.) AS ENERGY CROP FOR ELECTRICITY PRODUCTION IN SPAIN

                          Martín-Sastre C.1*, Maletta E.2, Ciria P2, Perez P.2, del Val A.2, Santos A. M.1,
                                          González-Arechavala Y.1 and Carrasco J. E.2
1
    Institute for Research in Technology (IIT) - ICAI School of Engineering - Comillas Pontifical University - E-28015, Madrid
                                     (Spain). Phone: +34 91 542-2800, Fax: +34 91 542-3176
                    2
                      CEDER-CIEMAT. Energy Department. Biomass Unit. Autovía de Navarra A-15, salida 56.
                                           42290 Lubia (Soria). Phone: +34 975281013
                                     *Corresponding author: carlos.martin@iit.upcomillas.es


      Several studies suggest that lignocellulosic energy crops for electricity production may have a better performance
      compared to those crops for liquid biofuels production, when assessing GHG savings with respect to fossil
      references. Winter cereal residues and some annual winter grasses, as dedicated energy crops, are currently being
      grown in Spain and harvested as bales to be burned for electricity production in biomass power plants. Previous
      studies of our group analyzed GHG emissions and energy balances of winter cereals for electricity production by
      means of Life Cycle Assessment. We selected highly productive genotypes of three annual winter cereals (rye,
      triticale and oat) and compared them with Spanish electricity produced using natural gas. This paper compares effects
      of the use of different crop management practices for rye growing in the assessment of energy balances and GHG
      emissions. We analyzed the effects of six different management practices consisting of two different sowing doses
      (suboptimal and normal) combined with three top fertilization doses (zero, 30 and 80kgN ha-1). We made a
      characterization analysis of biomasses to estimate the nitrogen uptake of the crops in order to compare it with the
      nitrogen provided by the fertilizers. This comparison evaluates if lower fertilization doses are sustainable for the soil
      nitrogen stocks. Our results suggest that there is trade-off between soil nitrogen and emission savings. The use of zero
      or low top fertilization doses (30 kg N ha-1) improves GHG emissions and energy balances even with a yield
      reduction. Nevertheless the use of these doses imply an annual lose in soil nitrogen stocks for the majority all of our
      trials. Using suboptimal sowing doses resulted in yield decreases that did not compensate the lower input consumed.
      Keywords: electricity, energy balance, energy crops, greenhouse gases (GHG), life cycle assessment (LCA),
      sustainability criteria


1     INTRODUCTION                                                     nitrogen balance was made to assess the sustainability of
                                                                       lower fertilizer doses for soil nitrogen stocks. To evaluate
     The climate change problem coupled with declining                 the effects of management practices three plots were
oil and gas reserves has led to the development of energy              established for each practice in the northern of Spain
sources to minimize greenhouse gas (GHG) emissions                     (Soria’s province). The parcels were grown by famers
and expand energy supplies from solar, wind, hydraulic,                using traditional management practices for cereals in the
geothermal and bioenergy sources [1]. Solid and liquid                 zone, except for sowing and top fertilization doses as
biofuels guarantee the energy security and reduce GHG                  objectives of the assessment. Farmers prepared the land,
emisions when compared to fossil referecences in many                  pesticides and NPK fertilizers were applied, seeds were
studies [1–3] [4–6]. Several studies suggest that                      spread, top fertilization was made (in case it applies for
lignocellulosic energy crops for electricity production                the trial) and crop was harvested through mowing,
may have a better performance compared to those crops                  swathing and baling. The system analyzed considers real
for liquid biofuels production, when assessing GHG                     data collection from farmers, transportation of square
savings with respect to fossil references [7,8].                       bales and a real power biomass plant for electricity
     Winter cereal residues and some annual winter                     production in northern Spain. The results were compared
grasses, as dedicated energy crops, are currently being                to electricity production from the National natural gas.
grown in Spain and harvested as bales to be burned for
electricity production in biomass power plants [9].
Previous studies of our group analyzed GHG emissions                   2   MATERIALS AND METHODS
and energy balances of winter cereals for electricity
production by means of Life Cycle Assessment [10]. We                       Life Cycle Assessment (LCA) is the environmental
selected highly productive genotypes of three annual                   tool we selected to determine the energetic and
winter cereals (rye, triticale and oat) and compared them              environmental performance of rye to produce
with Spanish electricity produced using natural gas.                   lignocellulosic biomass for electricity generation.
     In this article we compare the effects of the use of                   LCA is a systematic set of procedures for compiling
different crop management practices for rye, grown as                  and examining the inputs and outputs of materials and
dedicated energy crop for electricity production, in the               energy and the associated environmental impacts directly
assessments of GHG emissions and energy balances by                    attributable to the functioning of a product or service
means of Life Cycle Assessment. For this purpose six                   system throughout its life cycle [11]. This environmental
crop management practices were considered. These                       assessment tool is regulated by ISO 14040 [11] and ISO
practices consists of combining the use of low (24 kg ha -             14044 [12] standards, and according to this, LCAs should
1
 ) and typical (120 kg ha-1) seed doses with zero top                  follow four steps: (1) goal and definition, (2) inventory
fertilizer dose (0 kg N ha-1), low fertilizer dose (30 kg N            analysis, (3) impact assessment and (4) interpretation.
ha-1) and typical fertilizer dose (80 kg N ha-1). Also a                    Simapro 7.2 [13,14] software tool and Ecoinvent 2.2
[15,16] European database have been selected for the                 Table II: Biomass productivity
LCAs.
     Also a rough nitrogen balance was made considering                          Seed
                                                                                                Top          Trial productivity
nitrogen supply by fertilizers and measuring the amount             Crop                      Fertilizer         (odt ha-1)
                                                                                 Dose
of nitrogen contended in the crops as the nitrogen               Management                     Dose
                                                                               (kg ha-1)                    1st     2nd      3rd
                                                                                             (kg N ha-1)
extracted.
     Prior to the description of the LCAs conducted and          TSD & ZTF        120             0        9.001   10.142   7.092
the nitrogen balance methodology, some methodological            TSD & LTF        120            30        10.792 10.442    8.182
aspects regarding the experimental design and the                TSD & TTF        120            80        13.200 11.815 10.548
biomass characterization and productivity are described          LSD & ZTF        24             0         7.758   6.992    4.773
in the two following subsections.
                                                                 LSD & LTF        24             30        7.860   6.447    4.403
2.1 Experimental design                                          LSD & TTF        24             80        9.045   8.099    6.087
    To assess the effects in energy and GHG balances of
crop management practices a plot of 8500 m2 was                      Average data about dry basis composition and net
established to grow rye. The management practices                heating value of the managment practices trials are
consist on the application of two different sowing doses         shown in Table III. The net heating value at constant
and three top fertilization doses resulting in six possible      pressure has been calculated for humidity contents of 0%
combinations. For its possible combination three trials          and 12%, as 12% is the average humidity of burned
were done dividing the 8500m2 of the parcel eighteen             biomass in the biomass power plant selected for this
smaller plots. The Table I summarizes the characteristics        research.
of the site selected for the study as well as the conditions
of the each crop management practice used.                           Table III: Aerial biomass characterization

    Table I: Experimental design summary                                Crop        C       N     NHVcp,0         NHVcp,12
 1. Location                                 Soria                   Management    (%)     (%) (MJ kg-1,db(1)) (MJ kg-1,wb(2))
                                       41º 36’ 40.0” N               TSD & ZTF    44.8     0.84    16.70           14.40
 Coordinates
                                        2º 28’ 55.6”W                TSD & LTF    45.1     0.86    16.76           14.46
 Altitude                                   1035 m                   TSD & TTF    45.4     0.87    16.90           14.58
 2. Experimental period                   2010-2011                  LSD & ZTF    45.10    1.00    17.11           14.76
                                         Continental                 LSD & LTF    45.40    1.03    17.17           14.81
 3. Climate                         Mediterranean with cold          LSD & TTF    45.7     1.04    17.31           14.94
                                            winters
 Average Temperature / rainfall       10.4ºC, 446.5 mm           3   RYE LCA METHODOLOGY
 4. Soil type
 Clay (%) / Sand (%) / Silt (%)       13.56 / 80.66 / 5.09           The following sub-sections describe the methodology
 Texture                                  Sandy loam
 Organic matter (%)                           1.07
                                                                 follow to conducts the rye optimization life cycle
 Nitrogen (%)                                 0.06               assessments.
 5. Genotype
 Specie (variety)                   Secale Cereale (Petkus)      3.1 Goal and Scope definition
 6. Plots                                                            The aim of this study is to evaluate the energy
 Quantity / type / size             18 / Strips / 0.04-0.05 ha   balance and environmental impacts of six crop
 7. Crop management practices                                    management practices for growing rye in Spain for
                                                                 electricity generation and compare them with electricity
 Typical Seed Dose (TSD)                   120 kg ha-1
                                                                 generation from natural gas, as a reference for generation
 Low Seed Dose (LSD)                       24 kg ha-1            from non-renewable fossil sources.
 Common Top Fertilization (TTF)           80 kg N ha-1
                                                                 3.2 Functional unit
 Low Top Fertilization (LTF)              30 kg N ha-1                The functional unit chosen is 1 TJ of electrical energy
 Zero Top Fertilization (ZTF)              0 kg N ha-1           generated from rye biomass for the studied system and
                                                                 from natural gas for the reference system. This amount of
                                                                 electrical energy is a round number corresponding to 12
2.2 Biomass characterization and productivity
    In order to assess the environmental and energetic           hours of functioning of the 25Mw power plant selected
performance of rye biomass as solid fuel for electricity,        for this study (see 3.3.2).
                                                                      The electricity production per hectare of rye trial is
the productivity of crop management trials was measured
                                                                 the product of the crop yield (see Table II) at 12 %
(see Table II).
                                                                 humidity by the net calorific value at 12 % humidity (see
                                                                 Table III) and by the efficiency of the biomass
                                                                 conversion process into electricity (29.5 % for this case
                                                                 study). According to this, between 17 ha and 51 ha are
                                                                 needed to produce 1 TJ for the higher and the lower
                                                                 yielding trials.

                                                                 3.3 Systems description
                                                                     The bioenergy systems analyzed includes three
                                                                 subsystems: agricultural biomass production, electricity
                                                                 generation and the transport of products and raw
                                                                 materials.
3.3.1 Agricultural system                                                inputs consumed. This information is shown in Table IV
    The agricultural system could be described by the                    for all the crop management trials made in Soria for the
crop schemes followed, the machinery used and the                        rye bioenergy cropping system.

                                    Table IV: Agricultural system summary for the Soria trials.
    Operation        Tractor               Implement                                                                   Inputs
                                                                  Operating
                     Weight Power            Type        Weight                 Fuel consumption
                                                                     rate
                      (kg)     (kWh)                      (kg)     (h ha-1)            (L ha-1)
                                           Moldboard
 Primary tillage      5470       103                     1390        1                   20
                                             plow
Secondary tillage     5470       103       Cultivator     400       0.66                 10
Base fertilization    3914       66         Spreader      110       0.20                  4             NPK fertilizer 8-24-8 300 kg ha-1
                                                                                                        Hybrid rye seeds (kg ha-1):
     Sowing           5470       103        Seeder        830       0.60                  8
                                                                                                        TSD (24), LSD (120).
                                                                                                        MCPA 0.332 kg ha-1, Dicamba
    Herbicide                                Boom
                      3914       66                       230       0.50                  4             0.125 kg ha-1, 2 ,4-D 0.370 kg ha-1
    treatment                               sprayer

                                                                                                        Calcium ammonium nitrate 27% kg
 Top fertilization    3914       66         Spreader      110       0.20                  4
                                                                                                        ha-1: TTF (300), LTF (100), ZTF (0)
     Rolling          3914       66          Roller      1000       0.40                  8
Mowing-Swathing       3914       66         Mower         150       0.70                  8
      Baling          3914       66      Baling packer   1700       0.40                  4
 Loading Bales        5470       103        Trailer      1870       0.40                  4

3.3.2 Biomass power plant system                                         3.3.3 Transport system
    All the data considered to model the biomass power                       The transport system is summarized in Table VII.
plant system are real data from a 25 MW biomass plant                    This table shows all modes of transport used and the
located in northern Spain. This plant consumes biomass                   distances between origin and destination points for every
at an average humidity of 12% and produces electricity                   transport in the LCAs carried out.
with a conversion efficiency of 29.5%. The plant                             The transportation means and distances for the
consumes natural gas for maintenance operations and                      transport of agricultural inputs until the regional
pre-heating and produces ashes and slag from biomass as                  storehouse are taken from the Ecoinvent database [17].
residues. The average consumption of natural gas and the                 The distance from the regional store house to plots was
productions of ashes and slag per kilogram of burned                     10 km approximately. The transport of workers to the
biomass are shown in Table V.                                            parcel has not been considered because of the highly
                                                                         variability of transport distances depending on cases.
    Table V: Biomass power plant consumptions and                            Biomass, ash and slag means of transport and
                 residues produced                                       distances were provided by company in charge of the
                                                                         biomass power plant.
      Consumed or produced
                                            Amount
            substances                                                                Table VII: Transport system summary
  Natural gas consumption                   0.0342
  (MJ Kg-1 Wet Biomass Burned)                                             Material           From            To      Distance Vehicle
  Slag production                                                                                        Processing             Lorry
                                             82.47
  (g Kg-1 Wet Biomass Burned)                                               Seed              Field
                                                                                                            center
                                                                                                                       30 km
                                                                                                                               20-28t
  Ashes production                            8.25                                        Processing      Regional              Lorry
  (g Kg-1 Wet Biomass Burned)                                                                center      storehouse
                                                                                                                      100 km
                                                                                                                               20-28t
                                                                                           Regional     Demonstration           Lorry
    The emissions of the plant into the air are submitted                                                              10 km
                                                                                          storehouse        parcel             16-32t
regularly to the local government. The emissions                         Fertilizers
                                                                                                           Regional
accounted are only those which affect the global warming                    and         Manufacturer                     600 km       Train
                                                                                                          storehouse
potential (GWP). In the power plant studied these                        herbicides
emissions come from gas natural combustion (see Table                                                                                 Lorry
                                                                                                                         100 km
                                                                                                                                       >16t
VI). Carbon dioxide emitted from biomass combustion                                      Regional    Demonstration                    Lorry
was not considered because it was previously fixed from                                                                   10 km
                                                                                        storehouse      parcel                        16-32t
the air by the crop.                                                                   Demonstration                                  Lorry
                                                                           Biomass                   Biomass plant        60 km
                                                                                           parcel                                     16-32t
     Table VI: Biomass power plant aerial emissions                        Ash and
                                                                                        Biomass plant      Disposal       37 km
                                                                                                                                      Lorry
                                                                            slag                                                      16-32t
 Substance           Origin                   Amount
                                        (g Kg-1 Wet Biomass              3.3.4 Natural gas system
                                              Burned)                        The natural gas system includes the gas field
    Fossil carbon                                                        operations for extraction, the losses, the emissions and
                      Natural gas               1.94
      dioxide                                                            the purification of the main exporter counties of natural
                                                                         gas to Spain (Algeria 73 % and Norway 27 %). Also
                                                                         includes the long distance and local transport of gas to
the power plant in Spain, considering the energy               3.4.4 Diesel consumption and combustion emissions of
consumption, loses and emissions for distribution. Finally     agricultural machinery
the substances needed and the average efficiency of                The diesel consumption of agricultural machinery is
Spanish natural gas power plants to produce electricity        obtained from Table V. The inventories for the
are taken into account [18].                                   extraction, transport of petrol, the transformation into
                                                               diesel and its distribution are taken from Ecoinvent [25].
3.4 Life cycle inventory analysis                                  The exhaust emissions of diesel in agricultural
    The inventories used to consider natural gas               machinery engines are also considered [26].
consumption [18] of the biomass power plant, transports
[19] of agricultural inputs, and biomass and power plant       3.4.5 Agricultural machinery manufacture
residues are taken from Ecoinvent.                                 The inventories for agricultural machinery
    The methods used for the inventory analysis of the         manufacture are specific to the different types of
agricultural system mainly follow that proposed on Life        machinery (tractors, harvesters, tillage implements or
cycle inventories of agricultural production systems [17].     general implements).
To consider N2O emissions we follow the formula                    The amount of machinery (AM) needed for a specific
proposed by de RSB GHG Calculation Methodology v               process was calculated multiplying the weight (W) of the
2.0 [20]. This formula is basically based on the formula       machinery by the operation time (OT) and dividing the
proposed in the Ecoinvent Agricultural Report [17], that       result by the lifetime of the machinery (LT) [17]:
considers the new IPCC guidelines [21]. Also we
consider the nitrate emissions affecting to Global                 AM (kg FU-1) = W (kg) OT (h FU-1) LT-1(h);
Warning Potential as the RSB purposes [20], making and
estimation of them by means of nitrogen balance, the soil         Where FU (See 3.2) is the functional unit of the LCA.
and crop characteristics and the rainfall of the zone.         The life time of the machinery was provided by its
                                                               owners.
3.4.1 Fertilizers productions
     The fertilizer inventories consider the different steps   3.4.6 Nitrous oxide emissions
of the production processes, such as the use of raw                The calculation of the N2O emissions [20] is based
materials and semi-finished products, the energy used in       on the formula in Nemecek et Kägi [17] and adopts the
the process, the transport of raw materials and                new IPCC guidelines [21]:
intermediate products, and the relevant emissions [17].
     The production of calcium ammonium nitrate starts         N2O=
with the production of the ammonium nitrate by the             44/28∙(EF1∙(Ntot+Ncr)+EF4∙14/17∙NH3+EF5∙14/62∙NO3-)
neutralization of ammonia with nitric acid. The final
product is then obtained by adding dolomite or limestone       With:
to the solution before drying and granulation [22].            N2O = emissions of N2O [kg N2O ha-1]
     No inventories are given in Ecoivent for multinutrient    EF1 = 0.01 (IPCC proposed factor [21])
fertilizers due to the amount different possible ways to       Ntot = total nitrogen input [kg N ha-1]
mix nitrogen, phosphorous and potassium compounds to           Ncr = nitrogen contained in the crop residues [kg N ha -1]
produce NPK fertilizers [22]. The modeling of NPK              EF4 = 0.01 (IPCC proposed factor [21])
fertilizer inventories has been approximated by                NH3 = losses of nitrogen in the form of ammonia [kg
combining inventories of single fertilizers according to       NH3 ha-1]. Calculated as proposed in the RSB [20] and
multinutrient fertilizer specific contents of N, P 2O5 and     Nemecek et Kägi [17] methodologies.
K2O, as well as the form of the nitrogen provided              14/17= conversion of kg NH3 in kg NH3-N
(ammonium, nitrate or urea) [22].                              EF5 = 0.0075 (IPCC proposed factor [21])
                                                               NO3- = losses of nitrogen in the form of nitrate [kg NO3
3.4.2 Herbicides production                                    ha-1]. They were estimated through the RSB formula [20]
    The data related to emissions, energy and substance        which considers nitrogen supply, the nitrogen uptake, the
consumption in the production of the herbicides sprayed        soil and crop characteristics and the local rainfall.
is taken from Ecoinvent [23]. The quantities of active         14/62= conversion of kg NO3- in kg NO3-N.
matters considered are taken from the formulations of the
commercial fertilizers used.                                   3.4.7 Land use changes
                                                                   Direct land used change does not take place because
3.4.3 Seed production                                          the parcel selected was previously a winter cereal crop
    Annual cereal seeds are produced in Spain under            land. Indirect land use change is a complex process that is
similar conditions compared to the operations of fertilizer    not fully understood by the scientific community and so
and management practices used for commercial grain or          is not included in this study [1].
forage cultivation techniques. Rye is frequently produced
under irrigation in high quality soils under contract with     3.5 Life cycle impact assessment
real farmers, thus their normal operations and yield               Life Cycle Impact Assessment (LCIA) is the phase in
production were assumed to be similar to that of the local     an LCA where the inputs and outputs of elementary flows
common management practices cosidered in this study.           that have been collected and reported in the inventory are
    Then, a grain production yield of 5.5 odt ha-1 was         translated into impact indicator results [27].
considered as harvest index of 35 % for Petkus variety as          LCIA is composed of mandatory and optional steps.
a non hybrid rye genotype.                                     Mandatory steps of classification and characterization
    The energy consumption for cleaning, drying, seed          have been carried out and optional steps normalization
dressing, and bag filling of the cereal seed in the            and weighting have been avoided in order to make results
procesing plant has been estimated in 32.8 kWh t -1[24].       more comparable and to avoid introducing value choices.
In the classification steps elementary flows shall be                                                      80                                                              80 Kg N ha-1
                                                                                                                                                                               Top Fertilization
assigned to those one or more impact categories to which                                                       70
                                                                                                                                                                               & 24 Kg ha-1
                                                                                                                                                                               Seed Dose

they contribute. In the characterization steps each                                                                                                                            80 Kg N ha-1
                                                                                                                                                                               Top Fertilization
                                                                                                               60                                                              & 120 Kg ha-1
quantitative characterization factor shall be assigned to




                                                               GWP (Mg CO2 eq TJ electrcity-1)
                                                                                                                                                                               Seed Dose
                                                                                                                                                                               30 Kg N ha-1
all elementary flows of the inventory for the categories                                                       50                                                              Top Fertilization
                                                                                                                                                                               & 24 Kg ha-1
that have been included in the classification [27].                                                            40
                                                                                                                                                                               Seed Dose
                                                                                                                                                                               30 Kg N ha-1
                                                                                                                                                                               Top Fertilization
                                                                                                                                                                               & 120 Kg ha-1
3.5.1 Environmental impact assessment method                                                                   30                                                              Seed Dose
                                                                                                                                                                               0 Kg N ha-1
    We have selected the software tool Simapro 7.2 [13]                                                        20
                                                                                                                                                                               Top Fertilization
                                                                                                                                                                               & 24 Kg ha-1
and the impact assessment method of the IPCC 2007 [28]                                                                                                                         Seed Dose
                                                                                                                                                                               0 Kg N ha-1
                                                                                                               10
to assess the 100 years time horizon Global Warming                                                                                                                            Top Fertilization
                                                                                                                                                                               & 120 Kg ha-1
                                                                                                                                                                               Seed Dose
Potential (GWP).                                                                                                0
                                                                                                                 3000    5000    7000     9000           11000     13000   15000
                                                                                                                                          Yield (kg d.m. ha-1)

3.5.2 Energy assessment method
    In order to assess the energy consumed to generate         Figure 1: Relationship between global warming potential
electricity from winter cereal biomass and from natural        of rye biomass electricity and whole plant yield
gas, we have selected the software tool Simapro 7.2 [13]
and the Cumulative Energy Requirement Analysis                     The Figure 2 shows that the GWP savings with
(CERA) [29]. This method aims to investigate the energy        respect to natural gas go from 50 % to 85%. We obtained
use throughout the life cycle of a good or service [29].       a very high amount of savings for the typical
The primary fossil energy (FOSE) has been obtained             management practices of the site (blue circles), due to the
using this method.                                             high yields of trials for this management. All the points in
                                                               red, corresponding to low sowing doses, have result in
                                                               worse balances when comparing them with their
4   RYE NITROGEN BALANCE METHODOLOGY                           equivalent management with conventional seed dose
                                                               (blue points).
    A rough nitrogen balance was made. This estimation
considers nitrogen supplied in base and top fertilizations                                                     90%
                                                                                                                                                                               80 Kg N ha-1
                                                                                                                                                                               Top Fertilization
as the entrance of the system and total nitrogen content of                                                    85%                                                             & 24 Kg ha-1
                                                                                                                                                                               Seed Dose
                                                                    % GHG Savings (Natural Gas as reference)




rye aerial biomass trials as exit of the system. The total                                                     80%                                                             80 Kg N ha-1
                                                                                                                                                                               Top Fertilization
amount of nitrogen extracted and exported by the crop                                                          75%
                                                                                                                                                                               & 120 Kg ha-1
                                                                                                                                                                               Seed Dose

harvest is calculated by multiplying the yield of each trial                                                   70%
                                                                                                                                                                               30 Kg N ha-1
                                                                                                                                                                               Top Fertilization
                                                                                                                                                                               & 24 Kg ha-1
(see Table II) by its respective biomass nitrogen content                                                      65%                                                             Seed Dose
                                                                                                                                                                               30 Kg N ha-1
(see Table III). As roots remain into the soil we assumed                                                      60%
                                                                                                                                                                               Top Fertilization
                                                                                                                                                                               & 120 Kg ha-1
that all nitrogen from roots return to the soil. Therefore                                                                                                                     Seed Dose
                                                                                                                                                                               0 Kg N ha-1
                                                                                                               55%
we did not take into account any proportion of root                                                                                                                            Top Fertilization
                                                                                                                                                                               & 24 Kg ha-1
                                                                                                               50%
nitrogen content as extracted nitrogen.                                                                                                                                        Seed Dose
                                                                                                                                                                               0 Kg N ha-1
                                                                                                               45%                                                             Top Fertilization
                                                                                                                                                                               & 120 Kg ha-1
                                                                                                               40%                                                             Seed Dose
                                                                                                                  3000    5000   7000        9000          11000   13000   15000

5   RESULTS AND DISCUSSION                                                                                                              Yield (kg d.m. ha-1)




     In the following sub-sections the final results of rye    Figure 2: Relationship between greenhouse gas
optimization assessments are presented for GWP, fossil         emissions savings of rye biomass electricity compared to
energy consumption and balance of nitrogen. Besides we         natural gas and whole plant yield.
present the contribution of the phases considered in the
life cycle assessment of the systems to GWP and fossil         5.2 Rye biomass electricity energy assessment
energy consumption of the typical management practices             The Figure 3 shows that electrical energy obtained is
scenario.                                                      between two and five times the fossil energy invested.
                                                               The differences between results for different fertilization
5.1 Rye biomass electricity global warming potential           doses are lower for the fossil energy consumption than
    The Figure 1 shows that for all the rye managements        for GWP, because N2O emissions are irrelevant for
there is an inverse relationship between yield obtained        energy assessments. We have again worse results for
and the GWP emissions. The results are contended in the        lower sowing doses (Red points) compared to typical
interval that goes from 20 to 75 Mg CO2 eq. TJe-1. This        sowing doses (Blue points).
means that every trial produce less GWP than the
generation of electricity from gas natural in Spain, that is
about 145 Mg CO2 eq.TJe-1 [18].
5.4                                                                                                                                                5.4
                                                                                                                                  80 Kg N ha-1                                                                                                                                     80 Kg N ha-1
                                                                                                                                  Top Fertilization
                                                                                                                                                                                                                   NITROGEN DEFICIT                    NITROGEN SURPLUS
                                                                                                                                                                                                                                                                                   Top Fertilization
                                            4.9                                                                                   & 24 Kg ha-1                                                 4.9                                                                                 & 24 Kg ha-1
                                                                                                                                  Seed Dose                                                                                                                                        Seed Dose
                                            4.4                                                                                   80 Kg N ha-1                                                 4.4                                                                                 80 Kg N ha-1
                                                                                                                                  Top Fertilization                                                                                                                                Top Fertilization
                                                                                                                                  & 120 Kg ha-1
 Energy output per fossil energy inputs




                                                                                                                                                      Energy output per fossil energy inputs
                                                                                                                                                                                                                                                                                   & 120 Kg ha-1
                                            3.9                                                                                   Seed Dose                                                    3.9
                                                                                                                                                                                                                                                                                   Seed Dose
   (TJ electricty TJ fosil energy-1)




                                                                                                                                                        (TJ electricty TJ fosil energy-1)
                                                                                                                                  30 Kg N ha-1                                                                                                                                     30 Kg N ha-1
                                            3.4                                                                                   Top Fertilization                                            3.4                                                                                 Top Fertilization
                                                                                                                                  & 24 Kg ha-1                                                                                                                                     & 24 Kg ha-1
                                                                                                                                  Seed Dose                                                                                                                                        Seed Dose
                                            2.9                                                                                   30 Kg N ha-1                                                 2.9
                                                                                                                                                                                                                                                                                   30 Kg N ha-1
                                                                                                                                  Top Fertilization                                                                                                                                Top Fertilization
                                            2.4                                                                                   & 120 Kg ha-1                                                2.4                                                                                 & 120 Kg ha-1
                                                                                                                                  Seed Dose                                                                                                                                        Seed Dose
                                                                                                                                  0 Kg N ha-1
                                            1.9                                                                                                                                                1.9                                                                                 0 Kg N ha-1
                                                                                                                                  Top Fertilization
                                                                                                                                                                                                                                                                                   Top Fertilization
                                                                                                                                  & 24 Kg ha-1
                                                                                                                                                                                                                                                                                   & 24 Kg ha-1
                                            1.4                                                                                   Seed Dose                                                    1.4
                                                                                                                                                                                                                                                                                   Seed Dose
                                                                                                                                  0 Kg N ha-1
                                                                                                                                  Top Fertilization                                                                                                                                0 Kg N ha-1
                                            0.9                                                                                                                                                0.9                                                                                 Top Fertilization
                                                                                                                                  & 120 Kg ha-1
                                                                                                                                                                                                                                                                                   & 120 Kg ha-1
                                                                                                                                  Seed Dose
                                                                                                                                                                                               0.4                                                                                 Seed Dose
                                            0.4
                                               3000      5000           7000            9000          11000          13000   15000                                                                   -80     -60       -40       -20          0           20       40         60
                                                                                   Yield (kg d.m. ha-1)                                                                                                                      Nitrogen Balance (kg N ha-1 year-1)




Figure 3: Relationship between electrical energy output                                                                                               Figure 5: Relationship between electrical energy output
per fossil energy inputs of rye biomass and whole plant                                                                                               per fossil energy inputs of rye biomass and the annual
yield.                                                                                                                                                nitrogen balance of the soil.

5.3 Rye biomass electricity nitrogen balance                                                                                                          5.4 Relative contributions of the phases considered in the
     The Figure 4 shows that there is a trade-off between                                                                                             assessment
emission savings and soil nitrogen deficit. This trade-off
is clear for both low and typical sowing doses (24 and                                                                                                    The Figure 6 shows that for the typical management
120 kg ha-1). For typical seed doses and zero top                                                                                                     practices fertilizers and nitrous oxide emissions represent
fertilization there is an annual loss of 50 kg N in soil                                                                                              about 75 % of total GWP generated. However the
nitrogen stocks with 85 % of savings. However with                                                                                                    biomass power plant represent only 1.7% of GWP
typical sowing and fertilization doses the nitrogen                                                                                                   according to our modeling.
balance is neutral and the savings are lower, about 70 %.
                                                                                                                                                                                                                                                    Seed and Pesticides production &
                                                                                                                                                                                                              GWP; 1,7%                             transport
                                           90%
                                                                                                                                  80 Kg N ha-1                                                                  GWP; 2,6%
                                                              NITROGEN DEFICIT                            NITROGEN SURPLUS        Top Fertilization
                                           85%                                                                                    & 24 Kg ha-1                                            GWP; 5,8%                                                 Fertilizers production & transport
                                                                                                                                  Seed Dose
                                                                                                                                                                                  GWP; 11,6%
                                                                                                                                  80 Kg N ha-1
% GHG Savings (Natural Gas as reference)




                                           80%
                                                                                                                                  Top Fertilization
                                                                                                                                  & 120 Kg ha-1                                                                                                     Nitrous Oxide emissions
                                           75%                                                                                    Seed Dose
                                                                                                                                  30 Kg N ha-1
                                           70%                                                                                    Top Fertilization
                                                                                                                                  & 24 Kg ha-1                                                                               GWP; 46,5%
                                                                                                                                  Seed Dose                                                                                                         Field Works (Machinery amortization
                                           65%
                                                                                                                                  30 Kg N ha-1                                                                                                      and Diesel consumption & combustion
                                                                                                                                  Top Fertilization                                                                                                 emissions)
                                           60%                                                                                    & 120 Kg ha-1
                                                                                                                                  Seed Dose                                                                                                         Biomass transport to power plant
                                                                                                                                                                     GWP; 31,8%
                                           55%                                                                                    0 Kg N ha-1
                                                                                                                                  Top Fertilization
                                                                                                                                  & 24 Kg ha-1
                                           50%
                                                                                                                                  Seed Dose                                                                                                         Biomass Power Plant (Residue disposal
                                                                                                                                  0 Kg N ha-1                                                                                                       and Natural Gas consumptions &
                                           45%                                                                                    Top Fertilization
                                                                                                                                  & 120 Kg ha-1                                                                                                     combustion emissions in maintenances)
                                           40%                                                                                    Seed Dose
                                                  -80   -60       -40             -20          0            20         40    60
                                                                               Nitrogen Balance (kg N ha-1 year-1)
                                                                                                                                                      Figure 6: Relative contribution of phases to Global
                                                                                                                                                      Warning Potential (GWP) for the average of the three
Figure 4: Relationship between greenhouse gas                                                                                                         trials with typical seed doses and top fertilization doses as
emissions savings of rye biomass electricity compared to                                                                                              crop management practices.
natural gas and the annual nitrogen balance.
                                                                                                                                                          The Figure 7 shows that for fossil energy
    The Figure 5 shows the same previous trade-off                                                                                                    consumption seed and pesticides as well as field works
between nitrogen deficit and fossil energy consumption,                                                                                               have double their importance with respect to GWP
although correlation appears to be less strong for this                                                                                               impacts. This happens because emissions do not affect to
case. We find more red points generating nitrogen surplus                                                                                             fossil energy consumption.
because the crop did not take all the available nitrogen
due to the small amount of plants per hectare.                                                                                                                                                             FOSE, 4.1%                               Seed and Pesticides production &
                                                                                                                                                                                                                                                    transport
                                                                                                                                                                                                                    FOSE, 3.9%

                                                                                                                                                                                                                                                    Fertilizers production & transport
                                                                                                                                                                                                     FOSE, 13.5%


                                                                                                                                                                                                                                                    Field Works (Machinery amortization
                                                                                                                                                                                                                                                    and Diesel consumption)

                                                                                                                                                          FOSE, 25.9%                                                         FOSE, 52.6%
                                                                                                                                                                                                                                                    Biomass transport to power plant



                                                                                                                                                                                                                                                    Biomass Power Plant (Residue disposal
                                                                                                                                                                                                                                                    and Natural Gas consumptions in
                                                                                                                                                                                                                                                    maintenances)

                                                                                                                                                      Figure 7: Relative contribution of phases to Fossil
                                                                                                                                                      Energy consumption (FOSE) for the average of the three
                                                                                                                                                      trials with typical seed doses and top fertilization doses as
                                                                                                                                                      management practices.
5   CONCLUSIONS                                                        cropping system in southern Europe. Biomass
                                                                       Bioenergy 2007;31:543–55.
     Biomass square bales from rye grown in semiarid            [5]    Gasol CM, Gabarrell X, Anton A, Rigola M,
regions in Spain may be used in power biomass plants for               Carrasco J, Ciria P, Rieradevall J. LCA of poplar
electricity production and become a real alternative for               bioenergy system compared with Brassica carinata
the replacement of electricity from natural gas as non                 energy crop and natural gas in regional scenario.
renewable fossil reference.                                            Biomass Bioenergy 2009;33:119–29.
     Typical rye top fertilization doses of about 80 kg N       [6]    Butnar I, Rodrigo J, Gasol CM, Castells F. Life-
ha-1 (NAC 27 %) appear to be sustainable for soil                      cycle assessment of electricity from biomass: Case
nitrogen stocks and can achieve 70 % of GHG savings                    studies of two biocrops in Spain. Biomass and
when comparing to electricity from natural gas.                        Bioenergy 2010;34:1780–8.
     Although reduced and zero top fertilization doses (30      [7]     Dworak T, Elbersen B, van Diepen K, Staritsky I,
and 0 kg N ha-1) produce considerable deficit in soil                  van Kraalingen D, Suppit I, Berglund M, Kaphengst
nitrogen stocks, they can achieve greater GHG savings                  T, Laaser C, Ribeiro M. Assessment of inter-
(75-85 %). Due to this fact, if we want to obtain higher               linkages between bioenergy development and water
savings, we need to combine the use of reduced                         availability. Ecologic – Institute for International
fertilization doses with some soil nitrogen improvement                and European Environmental Policy Berlin/Vienna;
management practices as rotation with legumes, fallow                  2009.
management and no-tillage farming. The use of legumes           [8]    Elsayed MA, Matthews R, Mortinmed ND. Carbon
in crop rotations could improve the soil nitrogen stocks               and Energy Balances for a range of biofuels options.
from 80 to 300 kg N fixed per year [30]. The amount of                 Project      final    report.     Project    number
N fixed by different legumes is determined by the                      B/B6/00784/REP. Resource Research Unit,
inherent capacity of the crop/rhizobium symbiosis to fix               Sheffield Hallam University and Forest Research.
N, modified by the crop’s growing conditions (e.g. soil,               2003.
climate, disease), crop management and length of time           [9]    Maletta E. A de. V and JC. El potencial de las
for which the crop is grown [30].                                      gramíneas como cultivo energético en España. Vida
     Other optimization in rye might be achieved through:              Rural, Núm. 325. 2011.
using less emitting fertilizers (e.g. ammonia sulphate)         [10]   Martín C, Maletta E, Ciria P, Santos A, del Val MA,
instead of typical nitrogen products used for most farmers             Pérez P, González Y, Lerga P. Energy and
in our study region (like NAC 27% and UREA) and                        enviromental assessment of electricity production
splitting nitrogen fertilizer in two applications in order to          from winter cereals biomass harvested in two
increase nitrogen application use efficiency.                          locations of Northern Spain. 19th European
     The use of lower sowing doses (24 kg ha-1) instead                Biomass Conference & Exhibition:From Research
of typical sowing doses (120 kg ha-1) has produced worse               to Industry and Markets, Berlin Germany: 2011.
results for both GWP and fossil energy consumption. The         [11]   ISO. 14040:2006. Environmental management-Life
dose of 24 kg ha-1 appears to be very low and probably                 cycle assessment-Principles and framework.
we would have obtained better balances with higher                     European Committee for Standardization. 2006.
doses because with 24 kg ha-1 the number of plants per          [12]   ISO. 14044:2006. Environmental Management–Life
ha has been very low to use all the available N.                       Cycle Assessment–Requirements and Guidelines.
                                                                       European Committee for Standardization. 2006.
                                                                [13]   Goedkoop M, De Schryver A, Oele M, Sipke D, De
6   NOTES                                                              Roest D. Introduction to LCA with SimaPro 7.
                                                                       Netherlands: PRé Consultants; 2010.
(1) db: dry basis                                               [14]   Goedkoop M, De Schryver A, Oele M, others.
(2) wb: wet basis                                                      Introduction to LCA with SimaPro 7. PRé
                                                                       Consultants Report 2008;4.
                                                                [15]   Frischknecht R, Jungbluth N, Althaus HJ, Doka G,
7   REFERENCES                                                         Dones R, Hischier R, Hellweg S, Nemecek T,
                                                                       Rebitzer G, Spielmann M. Overview and
[1] García CA, Fuentes A, Hennecke A, Riegelhaupt E,                   Methodology. Final report ecoinvent data v2.0, No.
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CAN CROP MANAGEMENT IMPROVE EMISSIONS SAVINGS?: PRELIMINARY RESULTS OF THE OPTIMIZATION OF RYE (Secale cereale L.) AS ENERGY CROP FOR ELECTRICITY PRODUCTION IN SPAIN

  • 1. CAN CROP MANAGEMENT IMPROVE EMISSIONS SAVINGS?: PRELIMINARY RESULTS OF THE OPTIMIZATION OF RYE (Secale cereale L.) AS ENERGY CROP FOR ELECTRICITY PRODUCTION IN SPAIN Martín-Sastre C.1*, Maletta E.2, Ciria P2, Perez P.2, del Val A.2, Santos A. M.1, González-Arechavala Y.1 and Carrasco J. E.2 1 Institute for Research in Technology (IIT) - ICAI School of Engineering - Comillas Pontifical University - E-28015, Madrid (Spain). Phone: +34 91 542-2800, Fax: +34 91 542-3176 2 CEDER-CIEMAT. Energy Department. Biomass Unit. Autovía de Navarra A-15, salida 56. 42290 Lubia (Soria). Phone: +34 975281013 *Corresponding author: carlos.martin@iit.upcomillas.es Several studies suggest that lignocellulosic energy crops for electricity production may have a better performance compared to those crops for liquid biofuels production, when assessing GHG savings with respect to fossil references. Winter cereal residues and some annual winter grasses, as dedicated energy crops, are currently being grown in Spain and harvested as bales to be burned for electricity production in biomass power plants. Previous studies of our group analyzed GHG emissions and energy balances of winter cereals for electricity production by means of Life Cycle Assessment. We selected highly productive genotypes of three annual winter cereals (rye, triticale and oat) and compared them with Spanish electricity produced using natural gas. This paper compares effects of the use of different crop management practices for rye growing in the assessment of energy balances and GHG emissions. We analyzed the effects of six different management practices consisting of two different sowing doses (suboptimal and normal) combined with three top fertilization doses (zero, 30 and 80kgN ha-1). We made a characterization analysis of biomasses to estimate the nitrogen uptake of the crops in order to compare it with the nitrogen provided by the fertilizers. This comparison evaluates if lower fertilization doses are sustainable for the soil nitrogen stocks. Our results suggest that there is trade-off between soil nitrogen and emission savings. The use of zero or low top fertilization doses (30 kg N ha-1) improves GHG emissions and energy balances even with a yield reduction. Nevertheless the use of these doses imply an annual lose in soil nitrogen stocks for the majority all of our trials. Using suboptimal sowing doses resulted in yield decreases that did not compensate the lower input consumed. Keywords: electricity, energy balance, energy crops, greenhouse gases (GHG), life cycle assessment (LCA), sustainability criteria 1 INTRODUCTION nitrogen balance was made to assess the sustainability of lower fertilizer doses for soil nitrogen stocks. To evaluate The climate change problem coupled with declining the effects of management practices three plots were oil and gas reserves has led to the development of energy established for each practice in the northern of Spain sources to minimize greenhouse gas (GHG) emissions (Soria’s province). The parcels were grown by famers and expand energy supplies from solar, wind, hydraulic, using traditional management practices for cereals in the geothermal and bioenergy sources [1]. Solid and liquid zone, except for sowing and top fertilization doses as biofuels guarantee the energy security and reduce GHG objectives of the assessment. Farmers prepared the land, emisions when compared to fossil referecences in many pesticides and NPK fertilizers were applied, seeds were studies [1–3] [4–6]. Several studies suggest that spread, top fertilization was made (in case it applies for lignocellulosic energy crops for electricity production the trial) and crop was harvested through mowing, may have a better performance compared to those crops swathing and baling. The system analyzed considers real for liquid biofuels production, when assessing GHG data collection from farmers, transportation of square savings with respect to fossil references [7,8]. bales and a real power biomass plant for electricity Winter cereal residues and some annual winter production in northern Spain. The results were compared grasses, as dedicated energy crops, are currently being to electricity production from the National natural gas. grown in Spain and harvested as bales to be burned for electricity production in biomass power plants [9]. Previous studies of our group analyzed GHG emissions 2 MATERIALS AND METHODS and energy balances of winter cereals for electricity production by means of Life Cycle Assessment [10]. We Life Cycle Assessment (LCA) is the environmental selected highly productive genotypes of three annual tool we selected to determine the energetic and winter cereals (rye, triticale and oat) and compared them environmental performance of rye to produce with Spanish electricity produced using natural gas. lignocellulosic biomass for electricity generation. In this article we compare the effects of the use of LCA is a systematic set of procedures for compiling different crop management practices for rye, grown as and examining the inputs and outputs of materials and dedicated energy crop for electricity production, in the energy and the associated environmental impacts directly assessments of GHG emissions and energy balances by attributable to the functioning of a product or service means of Life Cycle Assessment. For this purpose six system throughout its life cycle [11]. This environmental crop management practices were considered. These assessment tool is regulated by ISO 14040 [11] and ISO practices consists of combining the use of low (24 kg ha - 14044 [12] standards, and according to this, LCAs should 1 ) and typical (120 kg ha-1) seed doses with zero top follow four steps: (1) goal and definition, (2) inventory fertilizer dose (0 kg N ha-1), low fertilizer dose (30 kg N analysis, (3) impact assessment and (4) interpretation. ha-1) and typical fertilizer dose (80 kg N ha-1). Also a Simapro 7.2 [13,14] software tool and Ecoinvent 2.2
  • 2. [15,16] European database have been selected for the Table II: Biomass productivity LCAs. Also a rough nitrogen balance was made considering Seed Top Trial productivity nitrogen supply by fertilizers and measuring the amount Crop Fertilizer (odt ha-1) Dose of nitrogen contended in the crops as the nitrogen Management Dose (kg ha-1) 1st 2nd 3rd (kg N ha-1) extracted. Prior to the description of the LCAs conducted and TSD & ZTF 120 0 9.001 10.142 7.092 the nitrogen balance methodology, some methodological TSD & LTF 120 30 10.792 10.442 8.182 aspects regarding the experimental design and the TSD & TTF 120 80 13.200 11.815 10.548 biomass characterization and productivity are described LSD & ZTF 24 0 7.758 6.992 4.773 in the two following subsections. LSD & LTF 24 30 7.860 6.447 4.403 2.1 Experimental design LSD & TTF 24 80 9.045 8.099 6.087 To assess the effects in energy and GHG balances of crop management practices a plot of 8500 m2 was Average data about dry basis composition and net established to grow rye. The management practices heating value of the managment practices trials are consist on the application of two different sowing doses shown in Table III. The net heating value at constant and three top fertilization doses resulting in six possible pressure has been calculated for humidity contents of 0% combinations. For its possible combination three trials and 12%, as 12% is the average humidity of burned were done dividing the 8500m2 of the parcel eighteen biomass in the biomass power plant selected for this smaller plots. The Table I summarizes the characteristics research. of the site selected for the study as well as the conditions of the each crop management practice used. Table III: Aerial biomass characterization Table I: Experimental design summary Crop C N NHVcp,0 NHVcp,12 1. Location Soria Management (%) (%) (MJ kg-1,db(1)) (MJ kg-1,wb(2)) 41º 36’ 40.0” N TSD & ZTF 44.8 0.84 16.70 14.40 Coordinates 2º 28’ 55.6”W TSD & LTF 45.1 0.86 16.76 14.46 Altitude 1035 m TSD & TTF 45.4 0.87 16.90 14.58 2. Experimental period 2010-2011 LSD & ZTF 45.10 1.00 17.11 14.76 Continental LSD & LTF 45.40 1.03 17.17 14.81 3. Climate Mediterranean with cold LSD & TTF 45.7 1.04 17.31 14.94 winters Average Temperature / rainfall 10.4ºC, 446.5 mm 3 RYE LCA METHODOLOGY 4. Soil type Clay (%) / Sand (%) / Silt (%) 13.56 / 80.66 / 5.09 The following sub-sections describe the methodology Texture Sandy loam Organic matter (%) 1.07 follow to conducts the rye optimization life cycle Nitrogen (%) 0.06 assessments. 5. Genotype Specie (variety) Secale Cereale (Petkus) 3.1 Goal and Scope definition 6. Plots The aim of this study is to evaluate the energy Quantity / type / size 18 / Strips / 0.04-0.05 ha balance and environmental impacts of six crop 7. Crop management practices management practices for growing rye in Spain for electricity generation and compare them with electricity Typical Seed Dose (TSD) 120 kg ha-1 generation from natural gas, as a reference for generation Low Seed Dose (LSD) 24 kg ha-1 from non-renewable fossil sources. Common Top Fertilization (TTF) 80 kg N ha-1 3.2 Functional unit Low Top Fertilization (LTF) 30 kg N ha-1 The functional unit chosen is 1 TJ of electrical energy Zero Top Fertilization (ZTF) 0 kg N ha-1 generated from rye biomass for the studied system and from natural gas for the reference system. This amount of electrical energy is a round number corresponding to 12 2.2 Biomass characterization and productivity In order to assess the environmental and energetic hours of functioning of the 25Mw power plant selected performance of rye biomass as solid fuel for electricity, for this study (see 3.3.2). The electricity production per hectare of rye trial is the productivity of crop management trials was measured the product of the crop yield (see Table II) at 12 % (see Table II). humidity by the net calorific value at 12 % humidity (see Table III) and by the efficiency of the biomass conversion process into electricity (29.5 % for this case study). According to this, between 17 ha and 51 ha are needed to produce 1 TJ for the higher and the lower yielding trials. 3.3 Systems description The bioenergy systems analyzed includes three subsystems: agricultural biomass production, electricity generation and the transport of products and raw materials.
  • 3. 3.3.1 Agricultural system inputs consumed. This information is shown in Table IV The agricultural system could be described by the for all the crop management trials made in Soria for the crop schemes followed, the machinery used and the rye bioenergy cropping system. Table IV: Agricultural system summary for the Soria trials. Operation Tractor Implement Inputs Operating Weight Power Type Weight Fuel consumption rate (kg) (kWh) (kg) (h ha-1) (L ha-1) Moldboard Primary tillage 5470 103 1390 1 20 plow Secondary tillage 5470 103 Cultivator 400 0.66 10 Base fertilization 3914 66 Spreader 110 0.20 4 NPK fertilizer 8-24-8 300 kg ha-1 Hybrid rye seeds (kg ha-1): Sowing 5470 103 Seeder 830 0.60 8 TSD (24), LSD (120). MCPA 0.332 kg ha-1, Dicamba Herbicide Boom 3914 66 230 0.50 4 0.125 kg ha-1, 2 ,4-D 0.370 kg ha-1 treatment sprayer Calcium ammonium nitrate 27% kg Top fertilization 3914 66 Spreader 110 0.20 4 ha-1: TTF (300), LTF (100), ZTF (0) Rolling 3914 66 Roller 1000 0.40 8 Mowing-Swathing 3914 66 Mower 150 0.70 8 Baling 3914 66 Baling packer 1700 0.40 4 Loading Bales 5470 103 Trailer 1870 0.40 4 3.3.2 Biomass power plant system 3.3.3 Transport system All the data considered to model the biomass power The transport system is summarized in Table VII. plant system are real data from a 25 MW biomass plant This table shows all modes of transport used and the located in northern Spain. This plant consumes biomass distances between origin and destination points for every at an average humidity of 12% and produces electricity transport in the LCAs carried out. with a conversion efficiency of 29.5%. The plant The transportation means and distances for the consumes natural gas for maintenance operations and transport of agricultural inputs until the regional pre-heating and produces ashes and slag from biomass as storehouse are taken from the Ecoinvent database [17]. residues. The average consumption of natural gas and the The distance from the regional store house to plots was productions of ashes and slag per kilogram of burned 10 km approximately. The transport of workers to the biomass are shown in Table V. parcel has not been considered because of the highly variability of transport distances depending on cases. Table V: Biomass power plant consumptions and Biomass, ash and slag means of transport and residues produced distances were provided by company in charge of the biomass power plant. Consumed or produced Amount substances Table VII: Transport system summary Natural gas consumption 0.0342 (MJ Kg-1 Wet Biomass Burned) Material From To Distance Vehicle Slag production Processing Lorry 82.47 (g Kg-1 Wet Biomass Burned) Seed Field center 30 km 20-28t Ashes production 8.25 Processing Regional Lorry (g Kg-1 Wet Biomass Burned) center storehouse 100 km 20-28t Regional Demonstration Lorry The emissions of the plant into the air are submitted 10 km storehouse parcel 16-32t regularly to the local government. The emissions Fertilizers Regional accounted are only those which affect the global warming and Manufacturer 600 km Train storehouse potential (GWP). In the power plant studied these herbicides emissions come from gas natural combustion (see Table Lorry 100 km >16t VI). Carbon dioxide emitted from biomass combustion Regional Demonstration Lorry was not considered because it was previously fixed from 10 km storehouse parcel 16-32t the air by the crop. Demonstration Lorry Biomass Biomass plant 60 km parcel 16-32t Table VI: Biomass power plant aerial emissions Ash and Biomass plant Disposal 37 km Lorry slag 16-32t Substance Origin Amount (g Kg-1 Wet Biomass 3.3.4 Natural gas system Burned) The natural gas system includes the gas field Fossil carbon operations for extraction, the losses, the emissions and Natural gas 1.94 dioxide the purification of the main exporter counties of natural gas to Spain (Algeria 73 % and Norway 27 %). Also includes the long distance and local transport of gas to
  • 4. the power plant in Spain, considering the energy 3.4.4 Diesel consumption and combustion emissions of consumption, loses and emissions for distribution. Finally agricultural machinery the substances needed and the average efficiency of The diesel consumption of agricultural machinery is Spanish natural gas power plants to produce electricity obtained from Table V. The inventories for the are taken into account [18]. extraction, transport of petrol, the transformation into diesel and its distribution are taken from Ecoinvent [25]. 3.4 Life cycle inventory analysis The exhaust emissions of diesel in agricultural The inventories used to consider natural gas machinery engines are also considered [26]. consumption [18] of the biomass power plant, transports [19] of agricultural inputs, and biomass and power plant 3.4.5 Agricultural machinery manufacture residues are taken from Ecoinvent. The inventories for agricultural machinery The methods used for the inventory analysis of the manufacture are specific to the different types of agricultural system mainly follow that proposed on Life machinery (tractors, harvesters, tillage implements or cycle inventories of agricultural production systems [17]. general implements). To consider N2O emissions we follow the formula The amount of machinery (AM) needed for a specific proposed by de RSB GHG Calculation Methodology v process was calculated multiplying the weight (W) of the 2.0 [20]. This formula is basically based on the formula machinery by the operation time (OT) and dividing the proposed in the Ecoinvent Agricultural Report [17], that result by the lifetime of the machinery (LT) [17]: considers the new IPCC guidelines [21]. Also we consider the nitrate emissions affecting to Global AM (kg FU-1) = W (kg) OT (h FU-1) LT-1(h); Warning Potential as the RSB purposes [20], making and estimation of them by means of nitrogen balance, the soil Where FU (See 3.2) is the functional unit of the LCA. and crop characteristics and the rainfall of the zone. The life time of the machinery was provided by its owners. 3.4.1 Fertilizers productions The fertilizer inventories consider the different steps 3.4.6 Nitrous oxide emissions of the production processes, such as the use of raw The calculation of the N2O emissions [20] is based materials and semi-finished products, the energy used in on the formula in Nemecek et Kägi [17] and adopts the the process, the transport of raw materials and new IPCC guidelines [21]: intermediate products, and the relevant emissions [17]. The production of calcium ammonium nitrate starts N2O= with the production of the ammonium nitrate by the 44/28∙(EF1∙(Ntot+Ncr)+EF4∙14/17∙NH3+EF5∙14/62∙NO3-) neutralization of ammonia with nitric acid. The final product is then obtained by adding dolomite or limestone With: to the solution before drying and granulation [22]. N2O = emissions of N2O [kg N2O ha-1] No inventories are given in Ecoivent for multinutrient EF1 = 0.01 (IPCC proposed factor [21]) fertilizers due to the amount different possible ways to Ntot = total nitrogen input [kg N ha-1] mix nitrogen, phosphorous and potassium compounds to Ncr = nitrogen contained in the crop residues [kg N ha -1] produce NPK fertilizers [22]. The modeling of NPK EF4 = 0.01 (IPCC proposed factor [21]) fertilizer inventories has been approximated by NH3 = losses of nitrogen in the form of ammonia [kg combining inventories of single fertilizers according to NH3 ha-1]. Calculated as proposed in the RSB [20] and multinutrient fertilizer specific contents of N, P 2O5 and Nemecek et Kägi [17] methodologies. K2O, as well as the form of the nitrogen provided 14/17= conversion of kg NH3 in kg NH3-N (ammonium, nitrate or urea) [22]. EF5 = 0.0075 (IPCC proposed factor [21]) NO3- = losses of nitrogen in the form of nitrate [kg NO3 3.4.2 Herbicides production ha-1]. They were estimated through the RSB formula [20] The data related to emissions, energy and substance which considers nitrogen supply, the nitrogen uptake, the consumption in the production of the herbicides sprayed soil and crop characteristics and the local rainfall. is taken from Ecoinvent [23]. The quantities of active 14/62= conversion of kg NO3- in kg NO3-N. matters considered are taken from the formulations of the commercial fertilizers used. 3.4.7 Land use changes Direct land used change does not take place because 3.4.3 Seed production the parcel selected was previously a winter cereal crop Annual cereal seeds are produced in Spain under land. Indirect land use change is a complex process that is similar conditions compared to the operations of fertilizer not fully understood by the scientific community and so and management practices used for commercial grain or is not included in this study [1]. forage cultivation techniques. Rye is frequently produced under irrigation in high quality soils under contract with 3.5 Life cycle impact assessment real farmers, thus their normal operations and yield Life Cycle Impact Assessment (LCIA) is the phase in production were assumed to be similar to that of the local an LCA where the inputs and outputs of elementary flows common management practices cosidered in this study. that have been collected and reported in the inventory are Then, a grain production yield of 5.5 odt ha-1 was translated into impact indicator results [27]. considered as harvest index of 35 % for Petkus variety as LCIA is composed of mandatory and optional steps. a non hybrid rye genotype. Mandatory steps of classification and characterization The energy consumption for cleaning, drying, seed have been carried out and optional steps normalization dressing, and bag filling of the cereal seed in the and weighting have been avoided in order to make results procesing plant has been estimated in 32.8 kWh t -1[24]. more comparable and to avoid introducing value choices.
  • 5. In the classification steps elementary flows shall be 80 80 Kg N ha-1 Top Fertilization assigned to those one or more impact categories to which 70 & 24 Kg ha-1 Seed Dose they contribute. In the characterization steps each 80 Kg N ha-1 Top Fertilization 60 & 120 Kg ha-1 quantitative characterization factor shall be assigned to GWP (Mg CO2 eq TJ electrcity-1) Seed Dose 30 Kg N ha-1 all elementary flows of the inventory for the categories 50 Top Fertilization & 24 Kg ha-1 that have been included in the classification [27]. 40 Seed Dose 30 Kg N ha-1 Top Fertilization & 120 Kg ha-1 3.5.1 Environmental impact assessment method 30 Seed Dose 0 Kg N ha-1 We have selected the software tool Simapro 7.2 [13] 20 Top Fertilization & 24 Kg ha-1 and the impact assessment method of the IPCC 2007 [28] Seed Dose 0 Kg N ha-1 10 to assess the 100 years time horizon Global Warming Top Fertilization & 120 Kg ha-1 Seed Dose Potential (GWP). 0 3000 5000 7000 9000 11000 13000 15000 Yield (kg d.m. ha-1) 3.5.2 Energy assessment method In order to assess the energy consumed to generate Figure 1: Relationship between global warming potential electricity from winter cereal biomass and from natural of rye biomass electricity and whole plant yield gas, we have selected the software tool Simapro 7.2 [13] and the Cumulative Energy Requirement Analysis The Figure 2 shows that the GWP savings with (CERA) [29]. This method aims to investigate the energy respect to natural gas go from 50 % to 85%. We obtained use throughout the life cycle of a good or service [29]. a very high amount of savings for the typical The primary fossil energy (FOSE) has been obtained management practices of the site (blue circles), due to the using this method. high yields of trials for this management. All the points in red, corresponding to low sowing doses, have result in worse balances when comparing them with their 4 RYE NITROGEN BALANCE METHODOLOGY equivalent management with conventional seed dose (blue points). A rough nitrogen balance was made. This estimation considers nitrogen supplied in base and top fertilizations 90% 80 Kg N ha-1 Top Fertilization as the entrance of the system and total nitrogen content of 85% & 24 Kg ha-1 Seed Dose % GHG Savings (Natural Gas as reference) rye aerial biomass trials as exit of the system. The total 80% 80 Kg N ha-1 Top Fertilization amount of nitrogen extracted and exported by the crop 75% & 120 Kg ha-1 Seed Dose harvest is calculated by multiplying the yield of each trial 70% 30 Kg N ha-1 Top Fertilization & 24 Kg ha-1 (see Table II) by its respective biomass nitrogen content 65% Seed Dose 30 Kg N ha-1 (see Table III). As roots remain into the soil we assumed 60% Top Fertilization & 120 Kg ha-1 that all nitrogen from roots return to the soil. Therefore Seed Dose 0 Kg N ha-1 55% we did not take into account any proportion of root Top Fertilization & 24 Kg ha-1 50% nitrogen content as extracted nitrogen. Seed Dose 0 Kg N ha-1 45% Top Fertilization & 120 Kg ha-1 40% Seed Dose 3000 5000 7000 9000 11000 13000 15000 5 RESULTS AND DISCUSSION Yield (kg d.m. ha-1) In the following sub-sections the final results of rye Figure 2: Relationship between greenhouse gas optimization assessments are presented for GWP, fossil emissions savings of rye biomass electricity compared to energy consumption and balance of nitrogen. Besides we natural gas and whole plant yield. present the contribution of the phases considered in the life cycle assessment of the systems to GWP and fossil 5.2 Rye biomass electricity energy assessment energy consumption of the typical management practices The Figure 3 shows that electrical energy obtained is scenario. between two and five times the fossil energy invested. The differences between results for different fertilization 5.1 Rye biomass electricity global warming potential doses are lower for the fossil energy consumption than The Figure 1 shows that for all the rye managements for GWP, because N2O emissions are irrelevant for there is an inverse relationship between yield obtained energy assessments. We have again worse results for and the GWP emissions. The results are contended in the lower sowing doses (Red points) compared to typical interval that goes from 20 to 75 Mg CO2 eq. TJe-1. This sowing doses (Blue points). means that every trial produce less GWP than the generation of electricity from gas natural in Spain, that is about 145 Mg CO2 eq.TJe-1 [18].
  • 6. 5.4 5.4 80 Kg N ha-1 80 Kg N ha-1 Top Fertilization NITROGEN DEFICIT NITROGEN SURPLUS Top Fertilization 4.9 & 24 Kg ha-1 4.9 & 24 Kg ha-1 Seed Dose Seed Dose 4.4 80 Kg N ha-1 4.4 80 Kg N ha-1 Top Fertilization Top Fertilization & 120 Kg ha-1 Energy output per fossil energy inputs Energy output per fossil energy inputs & 120 Kg ha-1 3.9 Seed Dose 3.9 Seed Dose (TJ electricty TJ fosil energy-1) (TJ electricty TJ fosil energy-1) 30 Kg N ha-1 30 Kg N ha-1 3.4 Top Fertilization 3.4 Top Fertilization & 24 Kg ha-1 & 24 Kg ha-1 Seed Dose Seed Dose 2.9 30 Kg N ha-1 2.9 30 Kg N ha-1 Top Fertilization Top Fertilization 2.4 & 120 Kg ha-1 2.4 & 120 Kg ha-1 Seed Dose Seed Dose 0 Kg N ha-1 1.9 1.9 0 Kg N ha-1 Top Fertilization Top Fertilization & 24 Kg ha-1 & 24 Kg ha-1 1.4 Seed Dose 1.4 Seed Dose 0 Kg N ha-1 Top Fertilization 0 Kg N ha-1 0.9 0.9 Top Fertilization & 120 Kg ha-1 & 120 Kg ha-1 Seed Dose 0.4 Seed Dose 0.4 3000 5000 7000 9000 11000 13000 15000 -80 -60 -40 -20 0 20 40 60 Yield (kg d.m. ha-1) Nitrogen Balance (kg N ha-1 year-1) Figure 3: Relationship between electrical energy output Figure 5: Relationship between electrical energy output per fossil energy inputs of rye biomass and whole plant per fossil energy inputs of rye biomass and the annual yield. nitrogen balance of the soil. 5.3 Rye biomass electricity nitrogen balance 5.4 Relative contributions of the phases considered in the The Figure 4 shows that there is a trade-off between assessment emission savings and soil nitrogen deficit. This trade-off is clear for both low and typical sowing doses (24 and The Figure 6 shows that for the typical management 120 kg ha-1). For typical seed doses and zero top practices fertilizers and nitrous oxide emissions represent fertilization there is an annual loss of 50 kg N in soil about 75 % of total GWP generated. However the nitrogen stocks with 85 % of savings. However with biomass power plant represent only 1.7% of GWP typical sowing and fertilization doses the nitrogen according to our modeling. balance is neutral and the savings are lower, about 70 %. Seed and Pesticides production & GWP; 1,7% transport 90% 80 Kg N ha-1 GWP; 2,6% NITROGEN DEFICIT NITROGEN SURPLUS Top Fertilization 85% & 24 Kg ha-1 GWP; 5,8% Fertilizers production & transport Seed Dose GWP; 11,6% 80 Kg N ha-1 % GHG Savings (Natural Gas as reference) 80% Top Fertilization & 120 Kg ha-1 Nitrous Oxide emissions 75% Seed Dose 30 Kg N ha-1 70% Top Fertilization & 24 Kg ha-1 GWP; 46,5% Seed Dose Field Works (Machinery amortization 65% 30 Kg N ha-1 and Diesel consumption & combustion Top Fertilization emissions) 60% & 120 Kg ha-1 Seed Dose Biomass transport to power plant GWP; 31,8% 55% 0 Kg N ha-1 Top Fertilization & 24 Kg ha-1 50% Seed Dose Biomass Power Plant (Residue disposal 0 Kg N ha-1 and Natural Gas consumptions & 45% Top Fertilization & 120 Kg ha-1 combustion emissions in maintenances) 40% Seed Dose -80 -60 -40 -20 0 20 40 60 Nitrogen Balance (kg N ha-1 year-1) Figure 6: Relative contribution of phases to Global Warning Potential (GWP) for the average of the three Figure 4: Relationship between greenhouse gas trials with typical seed doses and top fertilization doses as emissions savings of rye biomass electricity compared to crop management practices. natural gas and the annual nitrogen balance. The Figure 7 shows that for fossil energy The Figure 5 shows the same previous trade-off consumption seed and pesticides as well as field works between nitrogen deficit and fossil energy consumption, have double their importance with respect to GWP although correlation appears to be less strong for this impacts. This happens because emissions do not affect to case. We find more red points generating nitrogen surplus fossil energy consumption. because the crop did not take all the available nitrogen due to the small amount of plants per hectare. FOSE, 4.1% Seed and Pesticides production & transport FOSE, 3.9% Fertilizers production & transport FOSE, 13.5% Field Works (Machinery amortization and Diesel consumption) FOSE, 25.9% FOSE, 52.6% Biomass transport to power plant Biomass Power Plant (Residue disposal and Natural Gas consumptions in maintenances) Figure 7: Relative contribution of phases to Fossil Energy consumption (FOSE) for the average of the three trials with typical seed doses and top fertilization doses as management practices.
  • 7. 5 CONCLUSIONS cropping system in southern Europe. Biomass Bioenergy 2007;31:543–55. Biomass square bales from rye grown in semiarid [5] Gasol CM, Gabarrell X, Anton A, Rigola M, regions in Spain may be used in power biomass plants for Carrasco J, Ciria P, Rieradevall J. LCA of poplar electricity production and become a real alternative for bioenergy system compared with Brassica carinata the replacement of electricity from natural gas as non energy crop and natural gas in regional scenario. renewable fossil reference. Biomass Bioenergy 2009;33:119–29. Typical rye top fertilization doses of about 80 kg N [6] Butnar I, Rodrigo J, Gasol CM, Castells F. Life- ha-1 (NAC 27 %) appear to be sustainable for soil cycle assessment of electricity from biomass: Case nitrogen stocks and can achieve 70 % of GHG savings studies of two biocrops in Spain. Biomass and when comparing to electricity from natural gas. Bioenergy 2010;34:1780–8. Although reduced and zero top fertilization doses (30 [7] Dworak T, Elbersen B, van Diepen K, Staritsky I, and 0 kg N ha-1) produce considerable deficit in soil van Kraalingen D, Suppit I, Berglund M, Kaphengst nitrogen stocks, they can achieve greater GHG savings T, Laaser C, Ribeiro M. Assessment of inter- (75-85 %). Due to this fact, if we want to obtain higher linkages between bioenergy development and water savings, we need to combine the use of reduced availability. Ecologic – Institute for International fertilization doses with some soil nitrogen improvement and European Environmental Policy Berlin/Vienna; management practices as rotation with legumes, fallow 2009. management and no-tillage farming. The use of legumes [8] Elsayed MA, Matthews R, Mortinmed ND. Carbon in crop rotations could improve the soil nitrogen stocks and Energy Balances for a range of biofuels options. from 80 to 300 kg N fixed per year [30]. The amount of Project final report. Project number N fixed by different legumes is determined by the B/B6/00784/REP. Resource Research Unit, inherent capacity of the crop/rhizobium symbiosis to fix Sheffield Hallam University and Forest Research. N, modified by the crop’s growing conditions (e.g. soil, 2003. climate, disease), crop management and length of time [9] Maletta E. A de. V and JC. El potencial de las for which the crop is grown [30]. gramíneas como cultivo energético en España. Vida Other optimization in rye might be achieved through: Rural, Núm. 325. 2011. using less emitting fertilizers (e.g. ammonia sulphate) [10] Martín C, Maletta E, Ciria P, Santos A, del Val MA, instead of typical nitrogen products used for most farmers Pérez P, González Y, Lerga P. Energy and in our study region (like NAC 27% and UREA) and enviromental assessment of electricity production splitting nitrogen fertilizer in two applications in order to from winter cereals biomass harvested in two increase nitrogen application use efficiency. locations of Northern Spain. 19th European The use of lower sowing doses (24 kg ha-1) instead Biomass Conference & Exhibition:From Research of typical sowing doses (120 kg ha-1) has produced worse to Industry and Markets, Berlin Germany: 2011. results for both GWP and fossil energy consumption. The [11] ISO. 14040:2006. Environmental management-Life dose of 24 kg ha-1 appears to be very low and probably cycle assessment-Principles and framework. we would have obtained better balances with higher European Committee for Standardization. 2006. doses because with 24 kg ha-1 the number of plants per [12] ISO. 14044:2006. Environmental Management–Life ha has been very low to use all the available N. 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