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Awt Overview
1. AWT Overview Duri Automatic Well Test PT. Caltex Pacific Indonesia Sukis Haryanto
2. DURI WELL TEST FACILITIES 1 8 13 11 10 12 9 7 2 3 4 5 6 3803 69 29 Total 280 7 1 11 400 8 4 10 608 8 4 9 347 6 2 8 600 10 5 7 424 8 4 6 624 12 4 5 520 10 5 4 # Well Address # of Train # of Quadrant Area
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6. AWT Process Diagram WELL TEST PRIORITY CRITERIA: 1. WELL WORKED 2. % DIFFERENCE OF BFPD WITH 5 PREV. TESTS. 3. % DIFFERENCE OF CUT WITH 2 PREV TEST 3. LAST TEST DATE 4. SURFACE EQUIPMENT CHANGES DURI-FA DATA COLLECTION PRIORITY WELL WORK SE CHANGES TEST RESULTS ENGINEERING - DATA ANALYSIS OPERATION - MONITOR AND - CONTROL TEST STATION - OVERRIDE PRIORIY DREAMS WTCP SENSOR
7. AWT Typical Piping PUMPING UNIT TO CGS TO SLOP OIL FOULED HEADER MICROMOTION CUT PROBE NOC GAUGE PUMP GAUGE SEPARATOR GAUGE TRAIN 1 TEST LINE 1 TEST LINE 2 MANIFOLD A/B CUT PROBE NOC PUMP GAUGE GAUGE SEPARATOR GAUGE TRAIN 2 TEST LINE 1 TEST LINE 2 MANIFOLD C CUT PROBE NOC GAUGE PUMP GAUGE SEPARATOR GAUGE TRAIN 3 TEST LINE 1 TEST LINE 2 MANIFOLD D F2 F1 F2 F1 F2 F1 MICROMOTION MICROMOTION LSLL LSL LSH LAH F3 LSL LSH LSLL LSL LAH LSLL LSL LSH LAH F3 F3 BPCV BPCV BPCV
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9. Automatic Well Test Process Start Duri-FA Server Well Test Candidate Selection Process(1) Well Test Candidates Operator 2 Abort Record in Gauging.txt Test Train On ? Yes No 3 Abort Test? Purge I Gauging Tank Wait current Process Yes No System Idle? No Yes 7/8 Level below LAH Before Max Limit of Purging time? Yes No 18 Well Valve On? No Abort and Record in Gauging.txt 5 Yes Open Configuration Valve To Test Line Success? Yes No 11 Open Well Valve to Test Line Flush tank till reach time period and pump fluid till below LSL Success? Yes No 11 Abort Yes No Fluid Level Reach LSH? Wait Start Pump Pump Rate GT Min Rate? Yes No 12 Totalize Oil & Wtr Calculate WC Average Temp. Any Reading on NOC? Yes No 17 Fluid Level Reach LSL ? Yes No Shut off Pump Reach Gauging Period? Yes No Close valves & start pump Total Volume Calculate WC Avg Temp Test Line ON ? Yes No 4 Fluid Level Under LAH ? Yes No 10 21 Sending Parameter (1 minute) Fill Gauging Tank Fluid Level Reach LSL before Time limit No 20 BPCV pressure Switch Closed ? Yes No 22 Success? Yes Abort No 13 No under no choice indicate status code
10. Field Data Collection PLC Flow Sensor Water Cut Sensor Flow Transmitter In Out In Out Pulse (Total Oil) Current (4 - 20 mA) Pump Rate Current (4 - 20 mA) Pump Rate Pulse (Total Oil) Net Oil Computer
11. Completion Status Automatically Initiated Manually Initiated Aborted Because The Test Train Was Off-Line Aborted Because The Test Line/ Configuration-Valve Was Off-Line Aborted Because The Well/ Control-Valve Was Off-Line Cannot Read Temperature Meter Stopped By Operator Aborted By Operator Aborted Due To Priority Leak Test Aborted Due To High Fluid Level In Separator Aborted Due To Valve Error Aborted Due To Low Flow Rate Aborted Due To Test Train Pump Shut Off Failure Even The Fluid Is Below LSL Aborted Due To Emergency Automation Shutdown Aborted Due To Ac Power For Field Devices Failure Aborted Due To Ac Power For Controller Voltage Failure Aborted Due To Error Reading Instruments Aborted Because The Wtc Was Unable To Purge The Separator Aborted Due To High Production Aborted Due To No Flow Into Separator Normally Completed Aborted Due To Bpcv Fail 0 = No 1 = Yes
25. Data Acquisition Process Alat-alat Lapangan PLC Aplikasi Wonderware Aplikasi Layanan I/O Pemberi sinyal dan pelaksana perintah dari PLC Pengatur dan pemberi perintah kepada peralatan di lapangan Mengenalkan sinyal PLC kepada aplikasi Wonderware dan sebaliknya Memerintah PLC, menerima sinyal dari PLC, mengolah menterjemahkan dan mengvisualisasikan di Layar PC serta menyimpan informasi dalam workstation.