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Tinting System Solutions for Industrial
Maintenance & Wood Coatings....., When you
need it!...., Where you need it!
Chroma-Chem® Industrial Colorants




Luc Driessen, Evonik Colortrend
25th Indian Paint Conference, Delhi NCR, January 30th, 2011




                                                              slide | 1
Contents


h Introducing Evonik Colortrend
h India, fast growing and diversifying
h India’s Coatings Industry
h Paint Consumption and Distribution
h Industrial Coatings – Challenges and Drivers
h Tinting solutions - Industrial Coatings
h Syndicated tinting systems
h Our Support & Service – Your Success




                                                 slide | 2
The Colortrend Group:
                   Snapshot

•   Independent Colorants Producer
•   Only global active player
•   Manufacturing and service locations on four continents.
•   Certified occupational safety & health management systems (ISO)
•   Certified quality management systems (ISO)
•   Certified environmental management systems (ISO)
•   Inventors of POS tinting systems and one of the global leaders.
•   Inventors of universal Colortrend® 888, the market reference since decades.
•   Track record of innovation in architectural and industrial colorants.
•   Our People foster innovation, the Colortrend group fosters it’s people
•   Our mission:
iiiiiWe create sustainable value by delivering unique and holistic color solutions

                                                                                slide | 3
Colortrend – our heritage


• The inventors of POS color systems – Colortrend® 888.
• 50+ years experience in providing tinting solutions
• Enabling our customers to grow / grow together
• Globally driven / regionally focused




                                                          slide | 4
Colortrend – Innovations in
       decorative tinting solutions
Our global presence has led to a wide array of environmentally-
friendly technology, by cross-fertilization:

  USA
  • COVON® 800, In-plant product, 1st introduced in the 1980s
  • Colortrend® 802, 1st no VOC system launch in the late 1990’s
  • Colortrend® 808, minimal impact on paint properties, launch in 2008

  Europe
  • Colortrend® M2000, low-VOC pioneer product range, launch in 1995
  • Colortrend® 803, focus on eco label criteria (VOC, APE, CRM’s etc.).
  • Colortrend® 807, introduced in 2007, high strength focus

  Australasia
  • Colortrend® 810
  • Suited for Asian market needs (paint technologies, low odor, cost)



                                                                           slide | 5
India – fast growing and
diversifying it economic basis


                                h Seventh largest country
                                h Population 1.15 billion (2010)
                                h Per capita income of about € 2100
                                h Large middle-class segment
                                h GPD avg. growth 8.3% ( 2006-2010)




Move to more diversified economy….
                 will drive derived demands like for coatings


                                     Sources: CIA factbook, IMF
                                                                      slide | 6
India – Coatings Industry


h About 3.9% of global coatings market
h Market size about 1.6 million tons
h Import / export of paints is minimal
h Avg. YOY growth of 14% > GPD growth of 8.3%
h Large scale companies: 12-15
h SME companies: ~ 1500 (emerging)
 India paint production is almost exclusively for
idomestic use

Near to mid-term Future:
h Continued Industry action on VOC reduction, lead
iiiiichromates replacements etc. International standards ?
h Continued growth in architectural and industrial
iiiiisegments. With the latter likely to grow at aifaster rate.
iiiiiDouble-digit industry growth foreseen
                                                                  slide | 7
India – paint consumption & distribution

h Per capita consumption of about 1.35 kg ( US 25.8, Sri Lanka 3.5, China 2.5)
iiiiGrowing middle class segment   Bright future!! - Challenges ahead!!
  Environmental issues, scarcity of talent, need for more choice for end-users etc.
h DIY segment non-existent
h Architectural POS tinting > 22,000 installations at retailers and growing.
h Break down: company size and coating segments:

                                               Architectural     Industrial    Market Share
                                                  [KMT]            [KMT]           [%]
                                   Large
                                                   720             200              58
                                 Companies

                                   SME             510             170              42

                                 SUM [KMT]         1230            370

                                 Volume [%]         77              23

                                 Value [%]          70              30


                                Sources: Paintindia 2009 snapshot, Coatings India newsletter 2010
                                                                                                    slide | 8
India – industrial coatings

h Sectors: except for powder and OEM, mainly 100% solvent borne
                                                   Coil, 6%        Others, 10%
                                 Powders, 14%

                                                                                  Auto OEM, 24%




                                 PC / GI, 32%
                                                                        Auto Refinish, 14%
h Climate: India is like an enormous corrosion cabinet with high UV exposure.
        h 4,000 miles of coastline,
        h Tropical climate, high humidity in most areas, heavy rains (monsoon season).
        h Bombay‘s solar radiation 5.75 kWh m-2 day-1 ( Hamburg 2.65, Sydney 4.78, KL 4.90)
        h Corrosion is a concern. Durability is a concern.
        h Much interest in protecting metal, particularly steel.

h Growth drivers: Protective Coatings / General Industrial:
        h Spurt in manufacturing growth
        h Increased thrust on infrastructure, ports, airports, construction
        h Proliferation of oil, gas, downstream industries
                                                                                                             slide | 9
               Sources: PaintIndia 2009 snapshot, SPPC India 2010 symposium on protective surface coatings
Chroma-chem® 844 - product description
 The product of reference in many countries!
 • Solvent-based industrial colorants
 • Carefully selected ingredients for broad compatibility
 • Solvent blend used: PMA and naphthol spirits
 • Proprietary, unique acrylic resin
 • Volumetrically and gravimetrically dispensable
 • Tinting strength tolerance (+/-) 2%
 • Color deviation tolerance ∆E < 0.5 CIElab units
 • Pigments specifically selected to meet performance
   requirements
 • Suitable for solvent-based protective, general industrial
   and wood coatings
 • Color System colorants ( factory, depot and POS tinting)


                                                               slide | 10
Chroma-Chem® 844 - industrial
        colorants applications

         OEM                                     Special purpose

h Wood: Furniture / Flooring / Cabinets     h Industrial Maintenance

h Non-Wood Furniture / Fixtures             h Marine

h Transportation / ACE                      h High solids flooring

h General Industrial                        h Aerosol

h Metal Containers                          h Automotive Refinish (secondary)

h Coil Coatings                             h Composites




          The complete line of high-performance point-of-sale and
          in-plant colorants, featuring Color System solutions for
          industrial and wood coatings applications
                                                                                slide | 11
Chroma-chem® 844 - adequate product
   performances to India’s climate
Typical lab test results - Chroma-chem® 844 at 10% loading in two pack PU.


                                                     Corrosion resistance test.
                                                     After 1000 hours salt spray
                                                     test.




                                                     Adhesion tests -
                                                     high humidity and thermal stress

                                                     After 1000 hrs QCT test.




                                                                                   slide | 12
Chroma-chem® 844 - adequate product
   performances to India’s climate
Typical lab test results(1) - Chroma-chem® 844 at 10% loading in two pack PU.


                                                     Weather resistance test.
   5.0                                               After 2000 hrs Q-SUN.
   4.0

   3.0

   2.0

   1.0

   0.0
         0.3% White   1.0% White   10.0% Clear
            base         base          base

Grey Scale ratings assessment of change of color.
(Scale of 5 = excellent, 1=poor)




(1) For high demanding application, High Performance yellow, red and orange are available.
                                                                                             slide | 13
Chroma-chem® 844 - adequate product
   performances to India’s climate

 The tinting system contains a sub-selection of colorants that
       are available in two weather durability versions:
                Regular and High performance.

    5
                      HP                     HP                   HP
    4

    3

    2

    1

    0
        844-0982   844-0915   844-2555   844-2826   844-0451   844-0526
         LF UO      LF HD      MY LF
         Orange     Orange     Yellow




                                                                          slide | 14
Chroma-Chem® 844
          industrial colorants - benefits

•       Acceptance in a wide range of non-aqueous coatings systems, including
    •     Acrylics
    •     Alkyds
    •     2K Epoxies
    •     2K Polyurethanes
    •     Polyesters
    •     Cellulosic lacquers
    •     Vinyl lacquers
    •     Chlorinated rubber
    •     Melamine formaldehyde
    •     Urea formaldehyde


•       Formulations are designed to minimize surfactant and additive levels
        required to achieve colorant acceptance
•       Storage stability, the proprietary acrylic resin used provides excellent
        wetting and dispersing properties (superior to other acrylic resins
        available)
                                                                                   slide | 15
Chroma-Chem® 844 industrial
       colorants – benefits cont.

•   High strength
•   Consistent (batch to batch) product quality.
•   Solvent system low in aromatic solvents
•   Wide choice of high durability or cost effective pigments
•   Lead free pigments
•   Viscosity range allows reliable volumetric dispensing
•   Film properties: excellent performance with respect to gloss, gloss
    retention, hardness, adhesion, corrosion, effects of over-bake etc. at 5 to
    15% loading




                                                                                  slide | 16
Industrial Color Systems components




Base Material

                                            Pastel        Extra Deep   Transparent


Base Control


Colorant Addition
Into composite base                         1Y30-PB       1Y30-PB

Max. Colorant Addition                      1Y30          2Y           6Y

Fill Level                                  1000 ml.      950 ml.      845 ml.



                             Chroma-chem 844 Colorants
                              PO      PR               PY       PY               PB                       PR
  TW 6       PV 19   PBr 7    34/36   101    PY 42     83/151   175      PG 7    15:2     PV 19   PBK 7   101   PY 42

 TW          QR      BU        UO     RO      YO       MY       OY      PG           PB   QV      LB      TRO TYO
                                                                                                                  slide | 17
                                                                ®
Industrial Color Systems – typical TiO2
     loadings for system paint bases

             Industrial coatings “formula for success”:


Good base control + Highly controlled colorant = Consistent color reproducibility!

                     Base Type          TiO2 Load Level
                                        ( pounds/ gallon)
                       Pastel                 2.25

                       Deep                   1.25

                       Clear                   0



   Color shade formulations to reproduce Industrial standard color shades
    (RAL and others), Evonik’s Portfolio-of-Color™ and customer color
          shades are available in color shade formulation libraries
                                                                                     slide | 18
Industrial Color Systems –
            in-plant, depot or Point-of-Sale



                                                                                   Color Matching Systems
                                                     Dispensing
                                                     Equipment
  Color Collateral
   and Formulas                                                               Mixing Station



  Chroma-chem® Colorants                                                                                Tinted
                                                                                                        Material

     QR TW         LB     PG BU        QV                                                            Controlled
                                                                                  Tint Deep Clear
                                                                                                     Base material

Components :                                                        Colorants, controlled dispersion of pigments
A set of color recipes formulated utilizing bases and colorants     Spectrophotometer for measuring color
A set of color cards, chips or other color samples to display end   Dispensing machines to dispense colorants into base
  colors, so customers can make a choice
                                                                    material in precisely measured amounts
Controlled base- white or clear
                                                                    Mixing equipment to ensure thorough mixing of
                                                                    colorants with the base material             slide | 19
Portfolio of Color®: cover page




                               Portfolio of Color®




      Evonik.Power to create



                                                     slide | 20
Portfolio of Color:
     Portholes™ and Color Identifier™




Color shade mixing formulations for all these 2,760 colors and
for other collections are available to chroma-chem® customers

©2009 Evonik Degussa Corporation, all rights reserved
                                                                 slide | 21
Portfolio of Color: “Portholes”

Portholes™ allow the user to position the target or coating sample behind the
representative color chip to check for greater accuracy. This technique has been
used successfully in the automotive industry for improved color accuracy.




                                                                                   slide | 22
Portfolio of Color:
         Chroma-chem Color Identifier

Chroma-Chem® Color Identifier™ is a hand-held device which speeds the process
of color selection in the field, by reading the target or substrate color, then locates the
closest acceptable color match in the Portfolio of Color book. The unit displays three
potential matches ( good, better, best) for the user to choose from.




                                                                                              slide | 23
Our Service & Support - your Success


“The lack of quality manpower is something that is
plaguing the industry. The explosive growth of the
industry is not being accompanied by the injection
of new human resources into the industry”
Paintindia “Snapshot of Indian coatings industry 2009”


Evonik Colortrend offers service & support, by
local presence in India ( in process of being
established) and from abroad:
• Technical support by laboratory tests and
iiibase paint certifications
• Color shade formulation service by utilizing
iiiadvanced equipment.
• Logistic services by local warehousing in
iiiprocess of being established


                                                         slide | 24
Quality and Cost Control:
        Using Chroma-chem® 844

Reduction of:
•   SKUs
•   Support cost (SAP, Inventory, Waste Disposal)
•   Capital investment in equipment
•   Quality Control cost
•   Manufacturing Cost – higher thru put, energy cost,
    over-time, HR, pay roll, benefits,
•   Technical support cost (let the Colorant experts worry
    about color quality and corrections)
•   R&D cost (focus on coatings development)
•   Raw material re-order / pigment issues
•   Mess!!




                                                             slide | 25
slide | 26

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Industrial Coatings Tinting Solutions for India's Climate

  • 1. Tinting System Solutions for Industrial Maintenance & Wood Coatings....., When you need it!...., Where you need it! Chroma-Chem® Industrial Colorants Luc Driessen, Evonik Colortrend 25th Indian Paint Conference, Delhi NCR, January 30th, 2011 slide | 1
  • 2. Contents h Introducing Evonik Colortrend h India, fast growing and diversifying h India’s Coatings Industry h Paint Consumption and Distribution h Industrial Coatings – Challenges and Drivers h Tinting solutions - Industrial Coatings h Syndicated tinting systems h Our Support & Service – Your Success slide | 2
  • 3. The Colortrend Group: Snapshot • Independent Colorants Producer • Only global active player • Manufacturing and service locations on four continents. • Certified occupational safety & health management systems (ISO) • Certified quality management systems (ISO) • Certified environmental management systems (ISO) • Inventors of POS tinting systems and one of the global leaders. • Inventors of universal Colortrend® 888, the market reference since decades. • Track record of innovation in architectural and industrial colorants. • Our People foster innovation, the Colortrend group fosters it’s people • Our mission: iiiiiWe create sustainable value by delivering unique and holistic color solutions slide | 3
  • 4. Colortrend – our heritage • The inventors of POS color systems – Colortrend® 888. • 50+ years experience in providing tinting solutions • Enabling our customers to grow / grow together • Globally driven / regionally focused slide | 4
  • 5. Colortrend – Innovations in decorative tinting solutions Our global presence has led to a wide array of environmentally- friendly technology, by cross-fertilization: USA • COVON® 800, In-plant product, 1st introduced in the 1980s • Colortrend® 802, 1st no VOC system launch in the late 1990’s • Colortrend® 808, minimal impact on paint properties, launch in 2008 Europe • Colortrend® M2000, low-VOC pioneer product range, launch in 1995 • Colortrend® 803, focus on eco label criteria (VOC, APE, CRM’s etc.). • Colortrend® 807, introduced in 2007, high strength focus Australasia • Colortrend® 810 • Suited for Asian market needs (paint technologies, low odor, cost) slide | 5
  • 6. India – fast growing and diversifying it economic basis h Seventh largest country h Population 1.15 billion (2010) h Per capita income of about € 2100 h Large middle-class segment h GPD avg. growth 8.3% ( 2006-2010) Move to more diversified economy…. will drive derived demands like for coatings Sources: CIA factbook, IMF slide | 6
  • 7. India – Coatings Industry h About 3.9% of global coatings market h Market size about 1.6 million tons h Import / export of paints is minimal h Avg. YOY growth of 14% > GPD growth of 8.3% h Large scale companies: 12-15 h SME companies: ~ 1500 (emerging) India paint production is almost exclusively for idomestic use Near to mid-term Future: h Continued Industry action on VOC reduction, lead iiiiichromates replacements etc. International standards ? h Continued growth in architectural and industrial iiiiisegments. With the latter likely to grow at aifaster rate. iiiiiDouble-digit industry growth foreseen slide | 7
  • 8. India – paint consumption & distribution h Per capita consumption of about 1.35 kg ( US 25.8, Sri Lanka 3.5, China 2.5) iiiiGrowing middle class segment Bright future!! - Challenges ahead!! Environmental issues, scarcity of talent, need for more choice for end-users etc. h DIY segment non-existent h Architectural POS tinting > 22,000 installations at retailers and growing. h Break down: company size and coating segments: Architectural Industrial Market Share [KMT] [KMT] [%] Large 720 200 58 Companies SME 510 170 42 SUM [KMT] 1230 370 Volume [%] 77 23 Value [%] 70 30 Sources: Paintindia 2009 snapshot, Coatings India newsletter 2010 slide | 8
  • 9. India – industrial coatings h Sectors: except for powder and OEM, mainly 100% solvent borne Coil, 6% Others, 10% Powders, 14% Auto OEM, 24% PC / GI, 32% Auto Refinish, 14% h Climate: India is like an enormous corrosion cabinet with high UV exposure. h 4,000 miles of coastline, h Tropical climate, high humidity in most areas, heavy rains (monsoon season). h Bombay‘s solar radiation 5.75 kWh m-2 day-1 ( Hamburg 2.65, Sydney 4.78, KL 4.90) h Corrosion is a concern. Durability is a concern. h Much interest in protecting metal, particularly steel. h Growth drivers: Protective Coatings / General Industrial: h Spurt in manufacturing growth h Increased thrust on infrastructure, ports, airports, construction h Proliferation of oil, gas, downstream industries slide | 9 Sources: PaintIndia 2009 snapshot, SPPC India 2010 symposium on protective surface coatings
  • 10. Chroma-chem® 844 - product description The product of reference in many countries! • Solvent-based industrial colorants • Carefully selected ingredients for broad compatibility • Solvent blend used: PMA and naphthol spirits • Proprietary, unique acrylic resin • Volumetrically and gravimetrically dispensable • Tinting strength tolerance (+/-) 2% • Color deviation tolerance ∆E < 0.5 CIElab units • Pigments specifically selected to meet performance requirements • Suitable for solvent-based protective, general industrial and wood coatings • Color System colorants ( factory, depot and POS tinting) slide | 10
  • 11. Chroma-Chem® 844 - industrial colorants applications OEM Special purpose h Wood: Furniture / Flooring / Cabinets h Industrial Maintenance h Non-Wood Furniture / Fixtures h Marine h Transportation / ACE h High solids flooring h General Industrial h Aerosol h Metal Containers h Automotive Refinish (secondary) h Coil Coatings h Composites The complete line of high-performance point-of-sale and in-plant colorants, featuring Color System solutions for industrial and wood coatings applications slide | 11
  • 12. Chroma-chem® 844 - adequate product performances to India’s climate Typical lab test results - Chroma-chem® 844 at 10% loading in two pack PU. Corrosion resistance test. After 1000 hours salt spray test. Adhesion tests - high humidity and thermal stress After 1000 hrs QCT test. slide | 12
  • 13. Chroma-chem® 844 - adequate product performances to India’s climate Typical lab test results(1) - Chroma-chem® 844 at 10% loading in two pack PU. Weather resistance test. 5.0 After 2000 hrs Q-SUN. 4.0 3.0 2.0 1.0 0.0 0.3% White 1.0% White 10.0% Clear base base base Grey Scale ratings assessment of change of color. (Scale of 5 = excellent, 1=poor) (1) For high demanding application, High Performance yellow, red and orange are available. slide | 13
  • 14. Chroma-chem® 844 - adequate product performances to India’s climate The tinting system contains a sub-selection of colorants that are available in two weather durability versions: Regular and High performance. 5 HP HP HP 4 3 2 1 0 844-0982 844-0915 844-2555 844-2826 844-0451 844-0526 LF UO LF HD MY LF Orange Orange Yellow slide | 14
  • 15. Chroma-Chem® 844 industrial colorants - benefits • Acceptance in a wide range of non-aqueous coatings systems, including • Acrylics • Alkyds • 2K Epoxies • 2K Polyurethanes • Polyesters • Cellulosic lacquers • Vinyl lacquers • Chlorinated rubber • Melamine formaldehyde • Urea formaldehyde • Formulations are designed to minimize surfactant and additive levels required to achieve colorant acceptance • Storage stability, the proprietary acrylic resin used provides excellent wetting and dispersing properties (superior to other acrylic resins available) slide | 15
  • 16. Chroma-Chem® 844 industrial colorants – benefits cont. • High strength • Consistent (batch to batch) product quality. • Solvent system low in aromatic solvents • Wide choice of high durability or cost effective pigments • Lead free pigments • Viscosity range allows reliable volumetric dispensing • Film properties: excellent performance with respect to gloss, gloss retention, hardness, adhesion, corrosion, effects of over-bake etc. at 5 to 15% loading slide | 16
  • 17. Industrial Color Systems components Base Material Pastel Extra Deep Transparent Base Control Colorant Addition Into composite base 1Y30-PB 1Y30-PB Max. Colorant Addition 1Y30 2Y 6Y Fill Level 1000 ml. 950 ml. 845 ml. Chroma-chem 844 Colorants PO PR PY PY PB PR TW 6 PV 19 PBr 7 34/36 101 PY 42 83/151 175 PG 7 15:2 PV 19 PBK 7 101 PY 42 TW QR BU UO RO YO MY OY PG PB QV LB TRO TYO slide | 17 ®
  • 18. Industrial Color Systems – typical TiO2 loadings for system paint bases Industrial coatings “formula for success”: Good base control + Highly controlled colorant = Consistent color reproducibility! Base Type TiO2 Load Level ( pounds/ gallon) Pastel 2.25 Deep 1.25 Clear 0 Color shade formulations to reproduce Industrial standard color shades (RAL and others), Evonik’s Portfolio-of-Color™ and customer color shades are available in color shade formulation libraries slide | 18
  • 19. Industrial Color Systems – in-plant, depot or Point-of-Sale Color Matching Systems Dispensing Equipment Color Collateral and Formulas Mixing Station Chroma-chem® Colorants Tinted Material QR TW LB PG BU QV Controlled Tint Deep Clear Base material Components : Colorants, controlled dispersion of pigments A set of color recipes formulated utilizing bases and colorants Spectrophotometer for measuring color A set of color cards, chips or other color samples to display end Dispensing machines to dispense colorants into base colors, so customers can make a choice material in precisely measured amounts Controlled base- white or clear Mixing equipment to ensure thorough mixing of colorants with the base material slide | 19
  • 20. Portfolio of Color®: cover page Portfolio of Color® Evonik.Power to create slide | 20
  • 21. Portfolio of Color: Portholes™ and Color Identifier™ Color shade mixing formulations for all these 2,760 colors and for other collections are available to chroma-chem® customers ©2009 Evonik Degussa Corporation, all rights reserved slide | 21
  • 22. Portfolio of Color: “Portholes” Portholes™ allow the user to position the target or coating sample behind the representative color chip to check for greater accuracy. This technique has been used successfully in the automotive industry for improved color accuracy. slide | 22
  • 23. Portfolio of Color: Chroma-chem Color Identifier Chroma-Chem® Color Identifier™ is a hand-held device which speeds the process of color selection in the field, by reading the target or substrate color, then locates the closest acceptable color match in the Portfolio of Color book. The unit displays three potential matches ( good, better, best) for the user to choose from. slide | 23
  • 24. Our Service & Support - your Success “The lack of quality manpower is something that is plaguing the industry. The explosive growth of the industry is not being accompanied by the injection of new human resources into the industry” Paintindia “Snapshot of Indian coatings industry 2009” Evonik Colortrend offers service & support, by local presence in India ( in process of being established) and from abroad: • Technical support by laboratory tests and iiibase paint certifications • Color shade formulation service by utilizing iiiadvanced equipment. • Logistic services by local warehousing in iiiprocess of being established slide | 24
  • 25. Quality and Cost Control: Using Chroma-chem® 844 Reduction of: • SKUs • Support cost (SAP, Inventory, Waste Disposal) • Capital investment in equipment • Quality Control cost • Manufacturing Cost – higher thru put, energy cost, over-time, HR, pay roll, benefits, • Technical support cost (let the Colorant experts worry about color quality and corrections) • R&D cost (focus on coatings development) • Raw material re-order / pigment issues • Mess!! slide | 25