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ITI Energy,   College London
Our Client

       ITI Energy Limited
          Working in conjunction with Scotwaste

       Environmentally friendly company

       Specialises in gasification technology

       Developed patented advanced gasification design

       10 years experience
The Brief

       Design buildings, fuel handling, ash handling and
         other buildings
          8 Gasifiers using ITI technology

       Investigate and recommend most suitable
          MBT technologies
          Technology for pellet manufacture

       Advise on use of excess heat and bottom ash
Site Location

                1 km North of Junction 4, M8
                2.5km from Bathgate rail station
                Situated in the County of West Lothian,
                South West of Edinburgh
General Process

                                         Municipal Solid Waste
                                           Mechanical Biological Treatment
                                               Fuel Manufacturing
                                                   Gasifier
                                                        Syngas
                                                           Electricity




Exeter EfW Plant http://www.exeter-labour.org.uk/2012/05/08/energy-from-waste-plant/
Environmental & Waste Regulations

       Industrial Emissions Directive 2010/75/EU

       Integrated Pollution Prevention and Control
         Directive 2008/1/EC

       Waste Incineration Directive 2000/76/EC

       Environmental Protection Act 1990

       Pollution Prevention and Control Regulations 2000

       Environmental Permitting Regulations 2010
Health and Safety

      Welfare
        clean, comfortable working environment, comfortable
          and appropriate equipment

      Accidents
        slips, trips and falls, appropriate PPE, vehicle traffic,
          cuts and infections, appropriate and well maintained
          machinery

      Emergency procedures
        emergency shutdowns, fire evacuation plans, serious
         injury response
Main Income Streams

      Renewable Obligations Certificates
         received at a rate of about 2 per hour during normal
          operations
         can be sold to national electricity suppliers for about
          £40 each

      Gate fees for receiving waste
         a typical MBT plant receives about £80 per tonne of
            waste

      Selling generated electricity to a national supplier
Mechanical Biological Treatment

     Purpose:
        Reduce amount of waste going to landfill
        Reduce environmental impact

     Mechanical Processes
        Sorting

     Biological Processes




                                  http://www.etan.com.sg/biological2.php
MBT - Mechanical

       Bag Splitters and Shredders
          prepare material for mechanical sorting

       Industrial Magnets
          ferrous metals

       Eddy Current Separator
          non-ferrous metals

       Ballistic Separation and Air Classification
            aggregate, glass, ceramics
MBT – Biological

       Three typical processes
            Aerobic composting
            Aerobic bio-drying
            Anaerobic digestion

       Aerobic bio-drying most suitable treatment

       Partial aerobic decomposition to dry and stabilise waste

       Outputs solid recovered fuel (SRF)

       SRF used in gasification to produce energy
Pellets

           The Gasifier takes pellets as its input
              Improved performance
              More dense
              Less moisture
              More homogeneous
              Greater calorific value

           14 briquetting machines
                                           http://www.tajagroproducts.com/images/NE
              270 000 pellets per hour    W%20FILE%20IMAGES/bricket_10452474.jpg

              100 000 tonnes of pellets per year
Pellet Transport


      Briquetting machines  5 Day Storage  Gasifiers


       Conveyor belts for transport
          Smart conveyor system
          Takes pellets to appropriate gasifier
          Potentially weigh at either end of the conveyor
Gasifier

        Type of Advanced Thermal Treatment

        Continuous thermal decomposition process

        Produces fuel gas which can be used to produce
           electricity with an internal combustion engine
Power Generation & Grid Connection

                                       Power produced by the gasifiers
                                         is sold to the grid
                                          Scottish Energy Transmission

                                       33kV national grid connection in
                                         nearby Bathgate

                                       Possibility of private connections
                                         closer by.


(Energy Networks Association, 2011)
Heat Exporting

                                       Recoverable heat is
                                         approximately 115% of gross
                                         power output
           Heat Exporting
                                       Two main ways of exporting
                                         energy
Direct District     Organic Rankine
   Heating               Cycle         No considerable heat demand in
                                         the area
                                       Consequences of direct district
                                         heating system failure are too
                                         high
Organic Rankine Cycle

 Organic Rankine Cycle (ORC) converts heat into electrical work.
   The heat is externally supplied to a closed system where high
   molecular mass fluid is used as working fluid

 ORC can particularly benefit smaller stations making plant
   operation more profitable




                            (Pratt & Whitney Power Systems, n.d.)
Ash

                                                Inorganic or mineral content of biomass,
                                                      which remains after gasification.

                                                non-hazardous waste

                                                amount of ash differs from types of
                                                      feedstock

                                                Uses:
                                                           Raw material for cement, bricks, structural
                                                            fill, aggregates for concrete, road materials,
                                                            land reclamation, soil modification
RESI Corporation, http://www.resi.com.tw/Fluidization.htm
Site Design

      Looking ahead:
       Main Structures
         MBT
         Gasifier Plant

       Site Logistics
         Entrance/Exit
         Roads
         Storage

       Numerous Considerations
         i.e. proximity of households, legislation, etc…
Design Selection

                     Appealing Design

                     Case Studies
                           Severnside energy from waste plant
                           Exeter
                           Amagerforbraending (Denmark)




                                                      http://www.bustler.net/index.php/article/big_puts_a_ski_slope_on_c
http://www.utilityweek.co.uk/news/images/195878.jpg
                                                      openhagens_new_waste-to-energy_plant/
Schedule and Critical Activities
Week 1:        Preliminary Research
Week 2:        Technical Decisions and Site Layout
           MBT equipment selection
           Pelleting Method
           Power connection

Week 3:        Logistics and Building Design
           On-site Transportation
           Storage
           Structural Design

Week 4 & 5:    Finish Tasks, Finalise Report and Extras
           Visitors Center
           Monitoring & Landscaping
Group 07 Development Presentation

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Group 07 Development Presentation

  • 1. ITI Energy, College London
  • 2. Our Client  ITI Energy Limited  Working in conjunction with Scotwaste  Environmentally friendly company  Specialises in gasification technology  Developed patented advanced gasification design  10 years experience
  • 3. The Brief  Design buildings, fuel handling, ash handling and other buildings  8 Gasifiers using ITI technology  Investigate and recommend most suitable  MBT technologies  Technology for pellet manufacture  Advise on use of excess heat and bottom ash
  • 4. Site Location 1 km North of Junction 4, M8 2.5km from Bathgate rail station Situated in the County of West Lothian, South West of Edinburgh
  • 5. General Process Municipal Solid Waste Mechanical Biological Treatment Fuel Manufacturing Gasifier Syngas Electricity Exeter EfW Plant http://www.exeter-labour.org.uk/2012/05/08/energy-from-waste-plant/
  • 6. Environmental & Waste Regulations  Industrial Emissions Directive 2010/75/EU  Integrated Pollution Prevention and Control Directive 2008/1/EC  Waste Incineration Directive 2000/76/EC  Environmental Protection Act 1990  Pollution Prevention and Control Regulations 2000  Environmental Permitting Regulations 2010
  • 7. Health and Safety  Welfare  clean, comfortable working environment, comfortable and appropriate equipment  Accidents  slips, trips and falls, appropriate PPE, vehicle traffic, cuts and infections, appropriate and well maintained machinery  Emergency procedures  emergency shutdowns, fire evacuation plans, serious injury response
  • 8. Main Income Streams  Renewable Obligations Certificates  received at a rate of about 2 per hour during normal operations  can be sold to national electricity suppliers for about £40 each  Gate fees for receiving waste  a typical MBT plant receives about £80 per tonne of waste  Selling generated electricity to a national supplier
  • 9. Mechanical Biological Treatment  Purpose:  Reduce amount of waste going to landfill  Reduce environmental impact  Mechanical Processes  Sorting  Biological Processes http://www.etan.com.sg/biological2.php
  • 10. MBT - Mechanical  Bag Splitters and Shredders  prepare material for mechanical sorting  Industrial Magnets  ferrous metals  Eddy Current Separator  non-ferrous metals  Ballistic Separation and Air Classification  aggregate, glass, ceramics
  • 11. MBT – Biological  Three typical processes  Aerobic composting  Aerobic bio-drying  Anaerobic digestion  Aerobic bio-drying most suitable treatment  Partial aerobic decomposition to dry and stabilise waste  Outputs solid recovered fuel (SRF)  SRF used in gasification to produce energy
  • 12. Pellets  The Gasifier takes pellets as its input  Improved performance  More dense  Less moisture  More homogeneous  Greater calorific value  14 briquetting machines http://www.tajagroproducts.com/images/NE  270 000 pellets per hour W%20FILE%20IMAGES/bricket_10452474.jpg  100 000 tonnes of pellets per year
  • 13. Pellet Transport Briquetting machines  5 Day Storage  Gasifiers  Conveyor belts for transport  Smart conveyor system  Takes pellets to appropriate gasifier  Potentially weigh at either end of the conveyor
  • 14. Gasifier  Type of Advanced Thermal Treatment  Continuous thermal decomposition process  Produces fuel gas which can be used to produce electricity with an internal combustion engine
  • 15. Power Generation & Grid Connection  Power produced by the gasifiers is sold to the grid  Scottish Energy Transmission  33kV national grid connection in nearby Bathgate  Possibility of private connections closer by. (Energy Networks Association, 2011)
  • 16. Heat Exporting  Recoverable heat is approximately 115% of gross power output Heat Exporting  Two main ways of exporting energy Direct District Organic Rankine Heating Cycle  No considerable heat demand in the area  Consequences of direct district heating system failure are too high
  • 17. Organic Rankine Cycle  Organic Rankine Cycle (ORC) converts heat into electrical work. The heat is externally supplied to a closed system where high molecular mass fluid is used as working fluid  ORC can particularly benefit smaller stations making plant operation more profitable (Pratt & Whitney Power Systems, n.d.)
  • 18. Ash  Inorganic or mineral content of biomass, which remains after gasification.  non-hazardous waste  amount of ash differs from types of feedstock  Uses:  Raw material for cement, bricks, structural fill, aggregates for concrete, road materials, land reclamation, soil modification RESI Corporation, http://www.resi.com.tw/Fluidization.htm
  • 19. Site Design Looking ahead:  Main Structures  MBT  Gasifier Plant  Site Logistics  Entrance/Exit  Roads  Storage  Numerous Considerations  i.e. proximity of households, legislation, etc…
  • 20. Design Selection  Appealing Design  Case Studies  Severnside energy from waste plant  Exeter  Amagerforbraending (Denmark) http://www.bustler.net/index.php/article/big_puts_a_ski_slope_on_c http://www.utilityweek.co.uk/news/images/195878.jpg openhagens_new_waste-to-energy_plant/
  • 21. Schedule and Critical Activities Week 1: Preliminary Research Week 2: Technical Decisions and Site Layout  MBT equipment selection  Pelleting Method  Power connection Week 3: Logistics and Building Design  On-site Transportation  Storage  Structural Design Week 4 & 5: Finish Tasks, Finalise Report and Extras  Visitors Center  Monitoring & Landscaping

Notes de l'éditeur

  1. Pond industrial park is located in the West Lothian Council of Scotland. At the western gateway of Bathgate, and only 1km from the M8, it is conveniently located in between the two major cities of Edinburgh and Glasgow.