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Preparing for an FDA Inspection Adapted by Mitchell W. Manning Sr. from presentations by former FDA Investigators Employee Review
Agenda ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Introduction/Overview ,[object Object],[object Object],[object Object],[object Object]
Why do we need a successful inspection? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Who’s on the inspection team? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What will they look at? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What will they look at?  (Cont’d) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What is Our Company doing? ,[object Object],[object Object],[object Object],[object Object]
What is Our Company doing?  (cont’d) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What can I do prior to the inspection? ,[object Object],[object Object],[object Object],[object Object]
What can I do prior to the inspection?  (Cont’d) ,[object Object],[object Object],[object Object],[object Object],[object Object]
What can I do during the inspection? ,[object Object],[object Object],[object Object],[object Object],[object Object]
What can I do during the inspection? (cont’d) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
How do I answer an investigator’s questions? ,[object Object],[object Object]
Do ,[object Object],[object Object],[object Object],[object Object],[object Object]
Don’t ,[object Object],[object Object],[object Object],[object Object],[object Object]
WHO WANTS TO  PASS THE FDA INSPECTION?
LET’S  PLAY  FDA Inspection Jeopardy Attention:  Music is activated when in Slide Show. Answers fly in at the mouse click.
1.  Documentation should occur when?   a b c d When I get some free time At the time I perform the activity When it does not conflict with my break time Anytime during your shift
2.  How do you know how to do your work?  a b c d I was trained on the process and I have  performed this job many times I watched Bill do it a couple  of times and they let me give  it a try Give me one second and I will tell you if I can do it I was trained on the process and I have  performed this job many times.  Do you want to see
3.  Where is the procedure?   a b c d Right here in my desk I have access and can read procedures from the area computer  I was taught by one of the old-timers who taught me everything I know See this tattoo on my right arm.  Did that 2 years ago
4.  How do you know that you are using the latest procedure?   a b c d Well, it is the only one  available in my area I think so.  I am not sure this is the right procedure Yes, I just verified it on our computer I don’t know.  My supv. tells me what to do, when to Breath, eat, and sleep
5.  When were you trained on your SOP?   a b c d I didn’t need any training.  I knew how when I came here I don’t recall the exact date, I was trained when I first came on the job About 10 years ago Sorry, I am too busy reading this procedure for the first time
6 .  When your SOP procedure is revised, are you trained on the revisions?   a b c d Yes, we had a formal training session on the  revisions two weeks ago Well, sort of. Someone pointed out  the changes to the procedure,  and I figured it out from there Revised!  I have not been trained on the original procedure yet Heck No. We are good here.  We just do it and make it happen
7.  Is this your password written down on this paper & stuck to the monitor?   a b c d Yes!  Listen, I have so many  Passwords.  I just leave it here so I can remember No!  My password is always secure No, we were told to take them off the computer  till you left No! I use my social security number. …218-56-2311
8.  This procedure has been revised, were you trained on the revisions?   a b c d Yes, we had a formal training session on the  revisions two weeks ago Well, sort of. Someone pointed out  the changes to the procedure,  and I figured it out from there Not yet.  I’m scheduled for the formal training next week Heck No. We are good here.  We just do it and make it happen
9.  Do you shut down your computer when you go to lunch?   a b c d Yes!  I secure my computer Shoot No!  Why, half the people here can’t read any way No, I just turn off my monitor and people think it is off No, the dot matrix screen is closed by the vertical key lock mode
10.  What do you do if the product could be defective?   a b c d Keep my mouth shut and keep on trucking Pull out my old procedures and fix it like we use to Contact my supervisor and follow relevant procedures Taste the product and see if the defective product passes our taste test
11.  Why are you using that procedure?   a b c d Oh, just doing my own thing I am following the procedures for this process.  Let me show you I am following the procedures for this process If I do it this way, it makes the pills taste better
12.  What will be checked during the inspection?   a b c d The type, make and model of employee cars Employee foot smell in reference to water quality in our facility Overall facility, complaints, procedures, reject batches, laboratory controls & computers The cost of eggs in china and the number of eggs consumed in our cafeteria
13.  What will the inspectors be looking for?   a b c d A free meal in our cafeteria In-Process & finished products, labels, validation process, logbooks and people A date since most of the inspectors travel a lot and have little to no social life A good time
14.  How does this inspection relate to our continuous improvement?   a b c d Continuous Improvement Process ! Do we have a new product? Continuous WHO Nothing!  It means we can go back to our old ways when they leave This inspection assists us in providing the best product to our customer for now and in the future
15.  What can I do prior to the inspection?   a b c d Plan a vacation and not be here when they arrive Do the same thing I have always done Housekeep, document, follow procedures, know my job, help fellow employees Read a good novel
16.  What can I do during the inspection?   a b c d Plan a vacation and not be here when they arrive Be confident, listen, avoid bragging, answer question only, and  don’t assume Run around shouting , screaming and acting crazy so they will not ask me any questions Go to my usual hiding place and stay there
17.  Is “I do not know” an acceptable answer?   a b c d Yes  only when your significant other asks you to spend money Yes.  If you do not know then tell the inspector that you do not know Only if it does not reference the standard size of chocolate chip cookies No.  You should know everything
18.  How should you answer an inspector’s questions?   a b c d With “Sir Yes Sir” While standing on one foot Directly and honestly-- do not ramble In French
19.  Who can make this inspection a success?   a b c d I – YOU – WE – US (TOGETHER) Santa Claus  Bob Smithinson The employees that stay home the day of the inspection
SO,  YOU CAN PASS THE  “FDA  INSPECTION”
Wrap-up:  Now let’s review the critical elements of cGMP
CGMP Critical Elements ,[object Object],[object Object],[object Object],[object Object],[object Object]
CGMP Critical Elements ,[object Object],[object Object],[object Object],[object Object]
Today is the first day of your Opportunity to “make a Difference” in the  Success of   Our Company
[object Object],[object Object]

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Preparing For An FDA Inspection - Employee Review

  • 1. Preparing for an FDA Inspection Adapted by Mitchell W. Manning Sr. from presentations by former FDA Investigators Employee Review
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17. WHO WANTS TO PASS THE FDA INSPECTION?
  • 18. LET’S PLAY FDA Inspection Jeopardy Attention: Music is activated when in Slide Show. Answers fly in at the mouse click.
  • 19. 1. Documentation should occur when? a b c d When I get some free time At the time I perform the activity When it does not conflict with my break time Anytime during your shift
  • 20. 2. How do you know how to do your work? a b c d I was trained on the process and I have performed this job many times I watched Bill do it a couple of times and they let me give it a try Give me one second and I will tell you if I can do it I was trained on the process and I have performed this job many times. Do you want to see
  • 21. 3. Where is the procedure? a b c d Right here in my desk I have access and can read procedures from the area computer I was taught by one of the old-timers who taught me everything I know See this tattoo on my right arm. Did that 2 years ago
  • 22. 4. How do you know that you are using the latest procedure? a b c d Well, it is the only one available in my area I think so. I am not sure this is the right procedure Yes, I just verified it on our computer I don’t know. My supv. tells me what to do, when to Breath, eat, and sleep
  • 23. 5. When were you trained on your SOP? a b c d I didn’t need any training. I knew how when I came here I don’t recall the exact date, I was trained when I first came on the job About 10 years ago Sorry, I am too busy reading this procedure for the first time
  • 24. 6 . When your SOP procedure is revised, are you trained on the revisions? a b c d Yes, we had a formal training session on the revisions two weeks ago Well, sort of. Someone pointed out the changes to the procedure, and I figured it out from there Revised! I have not been trained on the original procedure yet Heck No. We are good here. We just do it and make it happen
  • 25. 7. Is this your password written down on this paper & stuck to the monitor? a b c d Yes! Listen, I have so many Passwords. I just leave it here so I can remember No! My password is always secure No, we were told to take them off the computer till you left No! I use my social security number. …218-56-2311
  • 26. 8. This procedure has been revised, were you trained on the revisions? a b c d Yes, we had a formal training session on the revisions two weeks ago Well, sort of. Someone pointed out the changes to the procedure, and I figured it out from there Not yet. I’m scheduled for the formal training next week Heck No. We are good here. We just do it and make it happen
  • 27. 9. Do you shut down your computer when you go to lunch? a b c d Yes! I secure my computer Shoot No! Why, half the people here can’t read any way No, I just turn off my monitor and people think it is off No, the dot matrix screen is closed by the vertical key lock mode
  • 28. 10. What do you do if the product could be defective? a b c d Keep my mouth shut and keep on trucking Pull out my old procedures and fix it like we use to Contact my supervisor and follow relevant procedures Taste the product and see if the defective product passes our taste test
  • 29. 11. Why are you using that procedure? a b c d Oh, just doing my own thing I am following the procedures for this process. Let me show you I am following the procedures for this process If I do it this way, it makes the pills taste better
  • 30. 12. What will be checked during the inspection? a b c d The type, make and model of employee cars Employee foot smell in reference to water quality in our facility Overall facility, complaints, procedures, reject batches, laboratory controls & computers The cost of eggs in china and the number of eggs consumed in our cafeteria
  • 31. 13. What will the inspectors be looking for? a b c d A free meal in our cafeteria In-Process & finished products, labels, validation process, logbooks and people A date since most of the inspectors travel a lot and have little to no social life A good time
  • 32. 14. How does this inspection relate to our continuous improvement? a b c d Continuous Improvement Process ! Do we have a new product? Continuous WHO Nothing! It means we can go back to our old ways when they leave This inspection assists us in providing the best product to our customer for now and in the future
  • 33. 15. What can I do prior to the inspection? a b c d Plan a vacation and not be here when they arrive Do the same thing I have always done Housekeep, document, follow procedures, know my job, help fellow employees Read a good novel
  • 34. 16. What can I do during the inspection? a b c d Plan a vacation and not be here when they arrive Be confident, listen, avoid bragging, answer question only, and don’t assume Run around shouting , screaming and acting crazy so they will not ask me any questions Go to my usual hiding place and stay there
  • 35. 17. Is “I do not know” an acceptable answer? a b c d Yes only when your significant other asks you to spend money Yes. If you do not know then tell the inspector that you do not know Only if it does not reference the standard size of chocolate chip cookies No. You should know everything
  • 36. 18. How should you answer an inspector’s questions? a b c d With “Sir Yes Sir” While standing on one foot Directly and honestly-- do not ramble In French
  • 37. 19. Who can make this inspection a success? a b c d I – YOU – WE – US (TOGETHER) Santa Claus Bob Smithinson The employees that stay home the day of the inspection
  • 38. SO, YOU CAN PASS THE “FDA INSPECTION”
  • 39. Wrap-up: Now let’s review the critical elements of cGMP
  • 40.
  • 41.
  • 42. Today is the first day of your Opportunity to “make a Difference” in the Success of Our Company
  • 43.