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FIBER OPTICS SMART STRUCTURES FOR NON-DESTRUCTIVE APPLICATIONS PHYSICS 504- Fall 2003  Research Paper (under the guidance of  Dr. A. Hamad)
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1.1  Advantages of optical fiber sensors over conventional electronic sensors (1) Very micro thin, overall diameter can be 125 or less. Therefore given a hair thin sensor can be  made compatible with different composite material  without changing mechanical properties. (2) They can withstand  high temperatures  and  pressure. (3) Glass fibers are passive dielectric  devices, can be amalgamated with organic composite material like carbon epoxy and thermo plastics which can  tolerate electrical discharge hazards  like lightening on aircraft and space craft which require the elimination of conductive paths. (4) Costly and bulky shielding is not required as fiber optics sensors are  highly immune  to electromagnetic interference  (5) Fiber optics sensors can be  multiplexed  so that many sensors lie along a single fiber line. (6) They are compatible with fiber optic data lines, which support huge  necessary band width , which in turn  support large number of sensors . (7) High degree of synergy between fiber optic sensors and the telecommunication and opto-electronic industry made sensors most economical and improving.
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A composite panel with attached fiber optic sensors is used to monitor an environment effect. These sensors are multiplexed and their signals are made to carry on fiber optic data line to an optical electronic processor that demultiplexes the data and preprocess the information.[7]-[8] The data which is then formatted and transmitted to a control system that enhances performance and act to assess damage.[9]-[10] Then the response via fiber optic link actuator system is conveyed with information to respond to the environmental effect as shown in above fig 1.[3]-[4] FIG 1:  Fiber optic smart structure system.
Fig: 2.3   Extrinsic fiber optic sensors consist of optical fibers that lead up to and out of a  "black box or light modulator" that modulates the light beam passing through it in response to an  environmental effect.
No black box, in this case light beam is modulated in the fiber through the action of  environmental effect as shown in fig 3.1 .
Fig: 4.0   Microbend fiber sensors are configured so that an environmental effect results in an increase or decrease in loss through the transducer due to light loss resulting from small bends in the fiber. ,[object Object],[object Object],[object Object]
Fig 5.0 Black body radiation based optical sensors are  good at measuring temperature and are most  effective at temperature above 300° If curve shifts to the shorter wavelength it corresponds to higher temperature. Spectral envelope is then defined by taking samples of the spectrum at various points on those curves thus deriving temperature.
Fig 5.2   Fluorescent fiber optic sensor probe can be used to detect presence of chemical substances along with the  physical parameters by special side etch techniques and attaching the fluroscent material to the fiber. Fig 6.0   Fiber grating demodulation systems require  very high resolution spectral measurements. One way to accomplish this is to beat the spectrum of  light reflected by the fiber grating against the light transmission characteristics of a reference grating.
Fig 7.1  Transmission characteristics of Fiber Etalon as a function of fiber fitness Single Point Etalon sensors:   3.4.1 Pressure:   Diaphragm has been designed to deflect  pressure ranges of 15 to 2000 psi  3.4.2  For  temperature , etalon is interfaced with etalon is interfaced with silicon/silicon dioxide.  Temperature over 70 to 500 degree K  can be measured with 0.1 degree K accuracy and for  RI of liquids  a channel is made for liquid to flow in and impact diaphragm to take readings.
Fig 8.0  Block diagram of Sagnac interferometer Saganc interferometer configured to measure slowly varying events like strain.  A light source and beam condition optics are used to generate light beams counter propagating with each other about a fiber coil.  Frequency shifter in the coil gives us the frequency difference between both counter propagating light beams in the loop. If any changes in length  dL  for loop are produced, frequency difference  F  between these counter propagating beams is changed to keep Relative phase always constant. From  dF/F = -dL/L  can be measuring change in length
Fig 9.0  Distributed fiber sensors based on Rayleigh scattering Fig 10.0  Distributed fiber optic acoustic sensor based  on interlaced Sagnac loops allows the detection of   the  location and the measurement of theamplitude  along  a length of optical fiber that may be many kilometers long.
 
shows how the system might be used in manufacturing. Here fiber sensors are attached to a part to be processes in an autoclave. Sensors could be used to monitor internal temperature, strain, and degree of cure. The measurements could be used to control autoclaving process, improving the yield and quality of the parts. For measuring strain fields on entire wing of a large jet liner like Boeing 777,707 will require 200 sensors atleast. For avionics system will be like the fallowing one provided in figure
 
Fig 18 (a)  Surface mounted fiber strain sensors on a bridge girder and,  b)  sensor embedment into a concrete slab prior to curing. Actual location of a fault can be found from the back reflected signal coming out from the fiber, using a technique called Optical time domain reflectometry(OTDR). Other suggestive ways are by means of distributed sensing systems based on Raman or Brillouin scattering.
 
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REFERENCES ,[object Object],[1]   Alexes Mendez, ‘ overview of optical fiber sensors for NDT applications’ , at iv NDT Pan-American conference  Buenos Aries October 2007, paragraph 1- lines 1 to 4. [3] 2. J. Dakin and B. Culshaw,  Optical Fiber Sensors: Principals and Components , volume1, Artech, Boston, 1988 . [2] Eric Udd , “ fiber optic smart structure”,  IEEE Journal vol 84 , No 1,1997,   par-1   [4] R.MMeasures, “Smart structures in nerves of glass,” progress in Aerospace Sci.,  Vol. 26, P. 289, 1989. [5]E.Udd, Ed., “Fiber  optic smart structures and skins”, in proc, SPIE , Boston, sept, 1988, vol 986  [6] R.O. Claus, Eds., “ Fiber optic smart structure skins III,” in proc. SPIE, San Jose,  CA, Sept. 1990, VOL.137c

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FIBER OPTICS SENSORS FOR NON-DESTRUCTIVE TESTING APPLICATIONS

  • 1. FIBER OPTICS SMART STRUCTURES FOR NON-DESTRUCTIVE APPLICATIONS PHYSICS 504- Fall 2003 Research Paper (under the guidance of Dr. A. Hamad)
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  • 4. 1.1 Advantages of optical fiber sensors over conventional electronic sensors (1) Very micro thin, overall diameter can be 125 or less. Therefore given a hair thin sensor can be made compatible with different composite material without changing mechanical properties. (2) They can withstand high temperatures and pressure. (3) Glass fibers are passive dielectric devices, can be amalgamated with organic composite material like carbon epoxy and thermo plastics which can tolerate electrical discharge hazards like lightening on aircraft and space craft which require the elimination of conductive paths. (4) Costly and bulky shielding is not required as fiber optics sensors are highly immune to electromagnetic interference (5) Fiber optics sensors can be multiplexed so that many sensors lie along a single fiber line. (6) They are compatible with fiber optic data lines, which support huge necessary band width , which in turn support large number of sensors . (7) High degree of synergy between fiber optic sensors and the telecommunication and opto-electronic industry made sensors most economical and improving.
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  • 6. A composite panel with attached fiber optic sensors is used to monitor an environment effect. These sensors are multiplexed and their signals are made to carry on fiber optic data line to an optical electronic processor that demultiplexes the data and preprocess the information.[7]-[8] The data which is then formatted and transmitted to a control system that enhances performance and act to assess damage.[9]-[10] Then the response via fiber optic link actuator system is conveyed with information to respond to the environmental effect as shown in above fig 1.[3]-[4] FIG 1: Fiber optic smart structure system.
  • 7. Fig: 2.3 Extrinsic fiber optic sensors consist of optical fibers that lead up to and out of a "black box or light modulator" that modulates the light beam passing through it in response to an environmental effect.
  • 8. No black box, in this case light beam is modulated in the fiber through the action of environmental effect as shown in fig 3.1 .
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  • 10. Fig 5.0 Black body radiation based optical sensors are good at measuring temperature and are most effective at temperature above 300° If curve shifts to the shorter wavelength it corresponds to higher temperature. Spectral envelope is then defined by taking samples of the spectrum at various points on those curves thus deriving temperature.
  • 11. Fig 5.2 Fluorescent fiber optic sensor probe can be used to detect presence of chemical substances along with the physical parameters by special side etch techniques and attaching the fluroscent material to the fiber. Fig 6.0 Fiber grating demodulation systems require very high resolution spectral measurements. One way to accomplish this is to beat the spectrum of light reflected by the fiber grating against the light transmission characteristics of a reference grating.
  • 12. Fig 7.1 Transmission characteristics of Fiber Etalon as a function of fiber fitness Single Point Etalon sensors: 3.4.1 Pressure: Diaphragm has been designed to deflect pressure ranges of 15 to 2000 psi 3.4.2 For temperature , etalon is interfaced with etalon is interfaced with silicon/silicon dioxide. Temperature over 70 to 500 degree K can be measured with 0.1 degree K accuracy and for RI of liquids a channel is made for liquid to flow in and impact diaphragm to take readings.
  • 13. Fig 8.0 Block diagram of Sagnac interferometer Saganc interferometer configured to measure slowly varying events like strain. A light source and beam condition optics are used to generate light beams counter propagating with each other about a fiber coil. Frequency shifter in the coil gives us the frequency difference between both counter propagating light beams in the loop. If any changes in length dL for loop are produced, frequency difference F between these counter propagating beams is changed to keep Relative phase always constant. From dF/F = -dL/L can be measuring change in length
  • 14. Fig 9.0 Distributed fiber sensors based on Rayleigh scattering Fig 10.0 Distributed fiber optic acoustic sensor based on interlaced Sagnac loops allows the detection of the location and the measurement of theamplitude along a length of optical fiber that may be many kilometers long.
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  • 16. shows how the system might be used in manufacturing. Here fiber sensors are attached to a part to be processes in an autoclave. Sensors could be used to monitor internal temperature, strain, and degree of cure. The measurements could be used to control autoclaving process, improving the yield and quality of the parts. For measuring strain fields on entire wing of a large jet liner like Boeing 777,707 will require 200 sensors atleast. For avionics system will be like the fallowing one provided in figure
  • 17.  
  • 18. Fig 18 (a) Surface mounted fiber strain sensors on a bridge girder and, b) sensor embedment into a concrete slab prior to curing. Actual location of a fault can be found from the back reflected signal coming out from the fiber, using a technique called Optical time domain reflectometry(OTDR). Other suggestive ways are by means of distributed sensing systems based on Raman or Brillouin scattering.
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