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Improving the Effectiveness of the Forward Purchasing Strategy at Jiangsu Aucksun Metal Co.,Ltd. By Phongwarin Buranasathitwong & Suchaluck Boonipat
CONTENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PROLOGUE Jiangsu Aucksun Metal Co., Ltd is a China-based company engaged in processing and logistics services of steel plates and aluminum alloy plates. The Company provides galvanized steel plates, hot-dip galvanizing steel plates, aluminum alloy plates, cold-rolled steel plates, hot-rolled steel plates, stainless steel products, electrolytic tin products and other steel plates, among others.  The Company's clients are mainly information technology (IT) manufacturing enterprises. It operates its businesses principally in Jiangsu province, Shanghai and Zhejiang province, China.
PROLOGUE For the procurement and supply of row material, The company was founded not long ago, how to improve and manage the material flow  and the associated operational process. The  procurement  of raw materials are not play a critical role in well-being , but also affects the smoothness and the financial performance of the entire Aucksun supply chain.
PROLOGUE Aucksun was register in 2002 and started operations a year later, so it’s a mid-level management and the most of employee also  quite young.  The core competency  is focused on integrated procurement and metal material processing, value added service for IT industry which has bring future to China
BACKGROUND ,[object Object],[object Object],[object Object]
BACKGROUND ZJG is the city, where was ranked second among China’s top 100 cities in 2006 based on the composite social and economic index.  The superb geographic location of ZJG offer the good transportation infrastructure, constituting a four dimensional transport system that includes land, rail, water and air.
Land:  ,[object Object],[object Object],[object Object],Four-Dimensional transportation system
Rail:  ,[object Object],[object Object],Four-Dimensional transportation system
Water: ,[object Object],[object Object],[object Object],[object Object],Four-Dimensional transportation system
Air:  ,[object Object],Four-Dimensional transportation system
Jiangsu Aucksun Metal Co.,Ltd. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The organization of Aucksun General Manager Association GM Association GM Operations Dept. Business Support Dept. Manufactering Dept. Information Dept. Administration Dept. Plant & Factory Material & Supply Quality Control Production Customs Clearance Human resources Finance & Accounting Sales & Marketing
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Products and Services of Aucksun
[object Object],Products and Services of Aucksun - Aucksun implements  ERP system  for supply chain management, marketing, order processing, and manufacturing operation.
ERP System ,[object Object],[object Object],[object Object],[object Object],[object Object]
Aucksun’s ERP system Aucksun has a self-invented ERP system, with which the company can operate harmoniously. The reason Aucksun don‘t use these famous ERP system is that they think its own system will fit its operations more due to its own specialty. This ERP system is composed of three main parts, execution part, management part and decision-making part. These three parts make sure Aucksun run smoothly.
Forward Purchasing Procurement ,[object Object],[object Object],[object Object]
The Aucksun Supply Chain ,[object Object]
Procurement ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],Procurement Inventory analysis and demand forecast Placement consolidated orders Department and contracts Earnest money deposit and letter of credit Inspection, Customs, Clearance and Shipping Barcode and storage Final Payment The regulation purchasing process
[object Object],[object Object],[object Object],[object Object],Procurement
Manufacturing ,[object Object],[object Object],[object Object],[object Object],[object Object]
Marketing and Sales ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Distribution ,[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Distribution
[object Object],[object Object],[object Object],[object Object],[object Object],Distribution
Distribution Process of Imported Material  In this service, all of the materials are imported by the supliers and shipped to a domestic dock and then finally to Aucksun. Therefore, the supply and price of row materials have a big impact on Aucksun
Distribution Process of Supplied Material In this service, all of the materials are directly purchased by the customers and shipped to a domestic dock and then finally to Aucksun. Therefore, the supply and price of row materials have little impact on Aucksun
Problem Description and Statement
Competition within the Industry Yangtze River Delta 1980:  Open Door Policy Low-quality service Price competition intense Pearl River Delta 2001: Entry to WTO “ Imported Materials Processing” Focus high technology  ,[object Object],[object Object],[object Object],Shanghai, Nanjing, Suzhou, Wuxi, Changzhou, Yangzhou, Zhenjiang, Nantong, Taizhou, Hangzhou, Ningbo, Huzhou, Jiaxing, Shaoxing, Zhoushan and Taizhou.   Guangzhou, Shenzhen, Dongguan, Foshan, Zhongshan, Zhuhai, Jiangmen, and parts of Huizhou and Zhaoqing
Competition within the Industry Focus on High Technology
Suzhou Nippon Metal Co., Ltd  Invested by: Japan Nippon Steel Co., Ltd The steel sheets produced by Japan Nippon Steel Co., Ltd.  Its service objectives are copiers manufacturers( such as Sharp).  Competition within the Industry Yangtze River Delta Jiangsu Province Jijie Metal Co., Ltd (Suzhou)  Wuxi Meifeng Metal Co., Ltd (Wuxi) Nippon Metal Co., Ltd. (Suzhou)  Jijie Metal Co., Ltd Invested by: Taiwan Jijie steel Co., Ltd The steel sheets produced by Japan Nippon Co., Ltd and Taiwan China Steel Co., Ltd.  Its service objectives are computer manufacturers (such as Asus) and LCD manufacturers (such as Auo).  Wuxi Meifeng Metal Co., Ltd  Invested by: Japan Sumitomo Co., Ltd, Shanghai Sumitomo Co., Ltd and Taiwan Meisheng Co., Ltd The steel sheets produced by Japan Kobe Metal Co., Ltd. Its service objectives are LCD manufacturers(such as Sharp, Chimei)
Aucksun’s Competitive Advantage ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aucksun’s Competitive Advantage ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Clients ,[object Object],[object Object],[object Object],[object Object],[object Object]
Aucksun’s Challenges and Problem ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Aucksun’s Solution 1. Better Collaboration with Downstream Customer 2. Better Supply bas management with emphasis on how to deal with supply disruption solution
Nature of the Steel Industry In 2007, the country produced 489.2 million tons of crude steel, recording a production growth of 15.7% from the previous year, while the Chinese consumption of crude steel reached 434.4 million tons, rising by 11.9% from the previous year.
Ranked behind China were Japan and the U.S., with a production of 120.0 million tons and 97.2 million tons respectively. 
In 2007, China’s steel industry revealed signs of consolidation in a market that was previously rather fragmented, and in need of mergers and acquisitions. Within the market, the 10 leading steelmakers produced 162.7 million tons of steel products, accounting for more than 50.0% of the country’s total output. Shougang Group and Tanggang Group in North China Baoshan Iron and Steel (Baosteel) Group and Maanshan Steel Group in East China Wuhan Iron and Steel as well as the Panzhihua Iron and Steel Group in Central China
Nature of the Information Technology (IT) Industry ,[object Object],[object Object],[object Object]
Nature of the Logistic Industry In 2005, some 16,000 companies were registered as logistic providers  Although none has more than 1.4% market share  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Nature of the Logistic Industry ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Logistic  growth benefit IT industry ,[object Object],[object Object],[object Object]
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Case Questions Describe Aucksun’s metal procurement and delivery process. Is the chain Centralized or Decentralized? Explain the difference. Centralized Decentralized ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Centralized ,[object Object],[object Object],Decentralized ,[object Object],[object Object]
Distribution Process  of Imported Material
Distribution Process of Supplied Material
Advantages and Disadvantages of the forward purchasing approach at Aucksun. Advantage ,[object Object],[object Object]
Disadvantage ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Why do IT manufactures outsource the procurement of raw materials to Aucksun? What are the benefits? How would this affect the upstream material suppliers? Outsource benefit ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Affect upon Upstream Supplier ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Plan for improving current forward purchasing process What are key issues, difficulties, and required resources for each action step. What data and additional information are needed for further analysis and decision making? ,[object Object],[object Object]
What data and additional information are needed for further analysis and decision making? (Contd.)  ,[object Object],[object Object],[object Object]
What data and additional information are needed for further analysis and decision making?   (Contd.) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
Do you think Aucksun should adopt other procurement strategies as well? How to determine the types of purchases and/or customers appropriate for each procurement approach? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Low Low High High Profit Impact Supply Risk Kraljic’s supply matrix on purchasing strategy
Kraljic’s Supply Matrix  ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Low Low High High Profit Impact Supply Risk Kraljic’s supply matrix on purchasing strategy
High Supply Risk and High Impact on Profit:  Strategic Items Product that are crucial for the buyer while face with scarcity/ difficulty of supply Highest impact on customer experience  Price is large portion of the system cost Long-term partnership with suppliers such as Strategic Alliance, Vertical Integration Low Supply Risk and High impact on Profit:  Leverage Items Buyer dominate Many supplier  - encourage competition in price Have large impact on bottom line & Profit Purchasing Strategy: Vendor Selections, Targeted pricing, Competing Bidding High Supply Risk and Low impact on Profit:  Bottleneck Items Product that can only be acquired through one supplier  Seller dominate Do not contribute a large portion of the production cost but supply is risky Ensure continuous supply is important -Long term contracts and/or carrying stock Low Supply Risk and Low impact on Profit:  Non-Critical Items Product that are easy to buy with low financial impact Standardization: Simplify and Automate the procurement process  Decentralized procurement policy is appropriate – no need for managerial process
Push and Pull Strategy Aucksun : the Push strategy mainly with its’ forward purchasing strategy Push-based supply chain: Production and distribution decision are based on long-term forecasts Pull-based supply chain: Production and distribution decision are demand driven so that they are coordinated with true customer demand rather than forecast demand  Should achieve balance between push and pull strategy varies with the type of product
References  ,[object Object],[object Object],[object Object]
Thank you for your attention

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Improving the effectiveness of forward purchasing strategy at

  • 1. Improving the Effectiveness of the Forward Purchasing Strategy at Jiangsu Aucksun Metal Co.,Ltd. By Phongwarin Buranasathitwong & Suchaluck Boonipat
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  • 3. PROLOGUE Jiangsu Aucksun Metal Co., Ltd is a China-based company engaged in processing and logistics services of steel plates and aluminum alloy plates. The Company provides galvanized steel plates, hot-dip galvanizing steel plates, aluminum alloy plates, cold-rolled steel plates, hot-rolled steel plates, stainless steel products, electrolytic tin products and other steel plates, among others. The Company's clients are mainly information technology (IT) manufacturing enterprises. It operates its businesses principally in Jiangsu province, Shanghai and Zhejiang province, China.
  • 4. PROLOGUE For the procurement and supply of row material, The company was founded not long ago, how to improve and manage the material flow and the associated operational process. The procurement of raw materials are not play a critical role in well-being , but also affects the smoothness and the financial performance of the entire Aucksun supply chain.
  • 5. PROLOGUE Aucksun was register in 2002 and started operations a year later, so it’s a mid-level management and the most of employee also quite young. The core competency is focused on integrated procurement and metal material processing, value added service for IT industry which has bring future to China
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  • 7. BACKGROUND ZJG is the city, where was ranked second among China’s top 100 cities in 2006 based on the composite social and economic index. The superb geographic location of ZJG offer the good transportation infrastructure, constituting a four dimensional transport system that includes land, rail, water and air.
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  • 13. The organization of Aucksun General Manager Association GM Association GM Operations Dept. Business Support Dept. Manufactering Dept. Information Dept. Administration Dept. Plant & Factory Material & Supply Quality Control Production Customs Clearance Human resources Finance & Accounting Sales & Marketing
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  • 17. Aucksun’s ERP system Aucksun has a self-invented ERP system, with which the company can operate harmoniously. The reason Aucksun don‘t use these famous ERP system is that they think its own system will fit its operations more due to its own specialty. This ERP system is composed of three main parts, execution part, management part and decision-making part. These three parts make sure Aucksun run smoothly.
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  • 28. Distribution Process of Imported Material In this service, all of the materials are imported by the supliers and shipped to a domestic dock and then finally to Aucksun. Therefore, the supply and price of row materials have a big impact on Aucksun
  • 29. Distribution Process of Supplied Material In this service, all of the materials are directly purchased by the customers and shipped to a domestic dock and then finally to Aucksun. Therefore, the supply and price of row materials have little impact on Aucksun
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  • 32. Competition within the Industry Focus on High Technology
  • 33. Suzhou Nippon Metal Co., Ltd Invested by: Japan Nippon Steel Co., Ltd The steel sheets produced by Japan Nippon Steel Co., Ltd. Its service objectives are copiers manufacturers( such as Sharp). Competition within the Industry Yangtze River Delta Jiangsu Province Jijie Metal Co., Ltd (Suzhou) Wuxi Meifeng Metal Co., Ltd (Wuxi) Nippon Metal Co., Ltd. (Suzhou) Jijie Metal Co., Ltd Invested by: Taiwan Jijie steel Co., Ltd The steel sheets produced by Japan Nippon Co., Ltd and Taiwan China Steel Co., Ltd. Its service objectives are computer manufacturers (such as Asus) and LCD manufacturers (such as Auo). Wuxi Meifeng Metal Co., Ltd Invested by: Japan Sumitomo Co., Ltd, Shanghai Sumitomo Co., Ltd and Taiwan Meisheng Co., Ltd The steel sheets produced by Japan Kobe Metal Co., Ltd. Its service objectives are LCD manufacturers(such as Sharp, Chimei)
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  • 38. Aucksun’s Solution 1. Better Collaboration with Downstream Customer 2. Better Supply bas management with emphasis on how to deal with supply disruption solution
  • 39. Nature of the Steel Industry In 2007, the country produced 489.2 million tons of crude steel, recording a production growth of 15.7% from the previous year, while the Chinese consumption of crude steel reached 434.4 million tons, rising by 11.9% from the previous year.
  • 40. Ranked behind China were Japan and the U.S., with a production of 120.0 million tons and 97.2 million tons respectively. 
  • 41. In 2007, China’s steel industry revealed signs of consolidation in a market that was previously rather fragmented, and in need of mergers and acquisitions. Within the market, the 10 leading steelmakers produced 162.7 million tons of steel products, accounting for more than 50.0% of the country’s total output. Shougang Group and Tanggang Group in North China Baoshan Iron and Steel (Baosteel) Group and Maanshan Steel Group in East China Wuhan Iron and Steel as well as the Panzhihua Iron and Steel Group in Central China
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  • 49. Distribution Process of Imported Material
  • 50. Distribution Process of Supplied Material
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  • 63. High Supply Risk and High Impact on Profit: Strategic Items Product that are crucial for the buyer while face with scarcity/ difficulty of supply Highest impact on customer experience Price is large portion of the system cost Long-term partnership with suppliers such as Strategic Alliance, Vertical Integration Low Supply Risk and High impact on Profit: Leverage Items Buyer dominate Many supplier - encourage competition in price Have large impact on bottom line & Profit Purchasing Strategy: Vendor Selections, Targeted pricing, Competing Bidding High Supply Risk and Low impact on Profit: Bottleneck Items Product that can only be acquired through one supplier Seller dominate Do not contribute a large portion of the production cost but supply is risky Ensure continuous supply is important -Long term contracts and/or carrying stock Low Supply Risk and Low impact on Profit: Non-Critical Items Product that are easy to buy with low financial impact Standardization: Simplify and Automate the procurement process Decentralized procurement policy is appropriate – no need for managerial process
  • 64. Push and Pull Strategy Aucksun : the Push strategy mainly with its’ forward purchasing strategy Push-based supply chain: Production and distribution decision are based on long-term forecasts Pull-based supply chain: Production and distribution decision are demand driven so that they are coordinated with true customer demand rather than forecast demand Should achieve balance between push and pull strategy varies with the type of product
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  • 66. Thank you for your attention