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Energy and Exergy analysis of a dual fuelled diesel
engine run on biogas
ICAER, 2013
Indian Institute of Technology Bombay,
Mumbai-400076, India

Bhaskor Jyoti Bora
PhD Student

12/11/2013

Department of Mechanical Engineering
Indian Institute of Technology Guwahati,
Guwahati-781039, India

1
Outline of Presentation
 Introduction
 Literature Review
 Problem Identification
 Experimental set-up
Thermodynamic Analysis
 Results and Discussion
 Conclusion
12/11/2013

2
Introduction
Energy sources

Non-renewable

12/11/2013

Renewable

3
Wood

Pellets

Briquettes

Biomass Energy
Producer gas

12/11/2013

Alcohol

Bio gas

Bio-diesel

Bio-oil

4
Biogas

Methane

Content
(Vol.-%)
50-75

Carbon dioxide

25-45

Water vapor

2 (20°C) -7 (40°C)

Oxygen

<2

Nitrogen

<2

Facts:

Ammonia

<1






Hydrogen

<1

Hydrogen
Sulphide

<1






Compound

environmentally friendly, clean, cheap gaseous fuel
mainly mixture of methane and Carbon dioxide
anaerobic digestion of biomass
calorific value vary from 19 to 25 MJ/m 3

Avogadro identified methane in marsh gases in 1821
17% of vehicle Fuel in UK
Germany is the Europe’s biggest producer of biogas
3% of North America’s Electricity

Applications





Cooking
Lighting
Automobile
Power production

12/11/2013

Biogas powered train, Sweden

5
IC Engines and Biogas
 Octane rating=130
 Extremely suitable for engines with high CR

Biogas
 Derating of Power [Walsh et al. (1989), Bari (1996),Henham and Makkar
(2002),Bedoya (2012)]
 Rough engine operation for methane < 23% [Jawurek et al. (1987)]
 Engine performance deterioration [Huang and Crookes (1998)]

SI Engine
 Drop in Efficiency [Sahoo (2011), Yoon (2011)]
 CO emission is higher[Sahoo (2011)]
12/11/2013

CI engine

6
Reasons for Low efficiency in CI engine

Diesel





Every Fuel has certain chemical composition
Based on chemical composition , operating parameters vary
Diesel engine settings is standardized for diesel fuel
Diesel engine settings need to be standardized for Biogas fuel

Operating parameters
 Compression ratio
 Injection Timing
 Injection Pressure
 Inlet manifold Design
12/11/2013

Biogas

7
Dual Fuel Diesel Engine
 Dual Fuel diesel engine is a diesel engine, fitted with an additional device called
“Gas mixer”
 Dual Fuel engine requires some amount of diesel for ignition of the gas fuel
 The gaseous fuel is called primary fuel as the engine runs mainly on it
 Diesel is called pilot fuel which acts as the ignition medium for gaseous fuel

Advantages

Disadvantages








 Cannot operate without pilot fuel
 Lower engine output
 Higher CO emission

Reduces diesel consumption
Flexibility of operation in diesel or dual mode
Localization of fuel
Use of carbon neutral fuel
variations in fuel source
Reduction of exhaust emissions: NOX ,CO2 and
particulates

8
Thermodynamic Analysis
Energy Analysis

Exergy Analysis

12/11/2013

9
Energy Analysis
 Fuel energy supplied
 Shaft power
 Heat taken away by
cooling water
 Heat taken away by
exhaust gases
 Unaccounted heat loss
due to radiation

12/11/2013

Exergy Analysis
 Fuel Availability
 Shaft availability
 Cooling water availability
 Exhaust gas availability
 Availability destroyed
10
Objectives
Energy and Exergy Analysis of a Dual Fuelled Diesel Engine Run on Biogas
PARAMETER UNDER STUDY

COMPRESSION RATIO

PRIMARY FUEL

BIOGAS

PILOT FUEL

DIESEL

ANALYSIS

12/11/2013

ENERGY

EXERGY

11
Original Set-up

Parameter
Engine type
General details
Rated output
Bore and stroke
Capacity
Compression ratio
Injection timing
Dynamometer

12/11/2013

Specifications
Research engine test setup
1 Cylinder, 4 stroke, VCR, water cooled diesel engine
3.5 kW at 1500 rpm
87.5 mm×110 mm
661cc
17.5 (Range 12–18)
23oBTDC (range 0–35oBTDC)
Eddy current type, 0–12 kg, 185mm radius

12
Modified set up

Venturi gas mixer

Fuel control mechanism

12/11/2013

Experimental set-up

Y-connector

13
Fuel Properties
Properties

Diesel

Biogas

Chemical Composition

C12H26

59%CH4,41% CO2 (volume)

Density(kg/m3)

840

1.2

Lower calorific value (MJ/kg)

42

17.8

Cetane number

45-55

-

Auto-ignition Temperature (K)

553

1087 [6]

Stoichiometric air fuel ratio

14.92

10 [6]

Experimental Matrix
Mode

Fuel used

Load(%)

Diesel

Fuel: 100% Diesel

Compression

timing

ratio

20, 40, 60,

Dual
12/11/2013

Injection

Primary Fuel: Biogas 80, 100, 110

17.5
23oBTDC

18, 17.5, 17, 16

Pilot Fuel: Diesel
14
Results and Discussion
Diesel,CR=17.5
Biogas,CR=18
Biogas,CR=17.5
Biogas,CR=17
Biogas,CR=16

30
20

Fuel Energy (kW)

Brake Thermal Effiency
(%)

40

10
0
0

20

40
60
80
Engine Load (%)

100

120

Diesel,17.5
Biogas,CR=18
Biogas,CR=17.5
Biogas,CR=17
Biogas,CR=16

0

Fig. 2 Variation of Brake thermal efficiency with load

20

40
60
80
Engine Load(%)

100

120

Fig. 3 Variation of fuel energy with load
80

650

Diesel,CR=17.5
Biogas,CR=18
Biogas,CR=17.5
Biogas,CR=17
Biogas,CR=16

600
550

Pilot Fuel
Replacement(%)

Exhaust Gas Temperature
(K)

35
30
25
20
15
10
5
0

500
450

70
60
Biogas,CR=18
Biogas,CR=17.5
Biogas,CR=17
Biogas,CR=16

50
40
30

400
0

20

40
60
80
Engine Load(%)

100

120

0

20

40
60
80
Engine Load (%)

100

120

Fig. 4 Variation of exhaust gas temperature with load Fig. 5 Variation of pilot fuel substitution with load

12/11/2013

15
20

Biogas,CR=18
Biogas,CR=17.5
Biogas,CR=17
Biogas,CR=16

2.5

BSEC (kJ/s/kw)

Biogas Flow Rate(m3/hr)

3

2
1.5
1
0

20

40
60
80
Engine Load(%)

100

10
5

120

0

50
45
40
35
30
25
20
15
10

30

Diesel,CR=17.5
Biogas,CR=18
Biogas,CR=17.5
Biogas,CR=17
Biogas,CR=16

20

40
60
80
Engine Load(%)

100

120

Fig. 7 Variation of fuel BSEC with load

Fuel Exergy (kW)

Exergetic Efficiency (%)

15

0

Fig. 6 Variation of biogas flow rate with load

Biogas,CR=18
Biogas,CR=17.5
Biogas,CR=17
Biogas,CR=16
Diesel,17.5

25
20
15
10
5

0

20

40
60
80
Engine Load (%)

100

120

Fig. 8 Variation of fuel exergetic efficiency with load

12/11/2013

BSEC,CR=18
BSEC,CR=17.5
BSEC, CR= 17
BSEC,CR=16

0

20

40
60
80
Engine Load (%)

100

120

Fig. 9 Variation of fuel exergy with load

16
Fig. 10 Effect of compression ratio on energy distribution

Fig .11 Effect of compression ratio on exergy distribution

12/11/2013

17
Conclusion

The maximum brake thermal efficiency for dual fuel mode are found to be 22.56%,
21.34%, 19.94% and 18.63% at CR 18, 17.5, 17 and 16 respectively at 80% load as
compared to 31.78% for diesel mode at 100% load.
The maximum exergetic efficiency for dual fuel mode are found were found to be
27.91%, 24.33%, 22.81% and 19.01% at CR 18, 17.5, 17 and 16 respectively at 80%
load as compared to 38.87% for diesel mode at 100% load.
The maximum substitution of diesel that is obtained in dual fuel mode for CRs 18,
17.5, 17 and 16 are 73.33%, 73.80%, 73.18% and 71% respectively at 110% load.

12/11/2013

18
Main Findings of This Research Work

 Standardization of Operating Parameters for Biogas Run Diesel Engine is a
must for attainment for higher efficiency
 Higher Compression Ratio results in Higher efficiency

12/11/2013

19
12/11/2013

20

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Plus de 4th International Conference on Advances in Energy Research (ICAER) 2013

Plus de 4th International Conference on Advances in Energy Research (ICAER) 2013 (20)

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  • 1. Energy and Exergy analysis of a dual fuelled diesel engine run on biogas ICAER, 2013 Indian Institute of Technology Bombay, Mumbai-400076, India Bhaskor Jyoti Bora PhD Student 12/11/2013 Department of Mechanical Engineering Indian Institute of Technology Guwahati, Guwahati-781039, India 1
  • 2. Outline of Presentation  Introduction  Literature Review  Problem Identification  Experimental set-up Thermodynamic Analysis  Results and Discussion  Conclusion 12/11/2013 2
  • 5. Biogas Methane Content (Vol.-%) 50-75 Carbon dioxide 25-45 Water vapor 2 (20°C) -7 (40°C) Oxygen <2 Nitrogen <2 Facts: Ammonia <1     Hydrogen <1 Hydrogen Sulphide <1     Compound environmentally friendly, clean, cheap gaseous fuel mainly mixture of methane and Carbon dioxide anaerobic digestion of biomass calorific value vary from 19 to 25 MJ/m 3 Avogadro identified methane in marsh gases in 1821 17% of vehicle Fuel in UK Germany is the Europe’s biggest producer of biogas 3% of North America’s Electricity Applications     Cooking Lighting Automobile Power production 12/11/2013 Biogas powered train, Sweden 5
  • 6. IC Engines and Biogas  Octane rating=130  Extremely suitable for engines with high CR Biogas  Derating of Power [Walsh et al. (1989), Bari (1996),Henham and Makkar (2002),Bedoya (2012)]  Rough engine operation for methane < 23% [Jawurek et al. (1987)]  Engine performance deterioration [Huang and Crookes (1998)] SI Engine  Drop in Efficiency [Sahoo (2011), Yoon (2011)]  CO emission is higher[Sahoo (2011)] 12/11/2013 CI engine 6
  • 7. Reasons for Low efficiency in CI engine Diesel     Every Fuel has certain chemical composition Based on chemical composition , operating parameters vary Diesel engine settings is standardized for diesel fuel Diesel engine settings need to be standardized for Biogas fuel Operating parameters  Compression ratio  Injection Timing  Injection Pressure  Inlet manifold Design 12/11/2013 Biogas 7
  • 8. Dual Fuel Diesel Engine  Dual Fuel diesel engine is a diesel engine, fitted with an additional device called “Gas mixer”  Dual Fuel engine requires some amount of diesel for ignition of the gas fuel  The gaseous fuel is called primary fuel as the engine runs mainly on it  Diesel is called pilot fuel which acts as the ignition medium for gaseous fuel Advantages Disadvantages        Cannot operate without pilot fuel  Lower engine output  Higher CO emission Reduces diesel consumption Flexibility of operation in diesel or dual mode Localization of fuel Use of carbon neutral fuel variations in fuel source Reduction of exhaust emissions: NOX ,CO2 and particulates 8
  • 10. Energy Analysis  Fuel energy supplied  Shaft power  Heat taken away by cooling water  Heat taken away by exhaust gases  Unaccounted heat loss due to radiation 12/11/2013 Exergy Analysis  Fuel Availability  Shaft availability  Cooling water availability  Exhaust gas availability  Availability destroyed 10
  • 11. Objectives Energy and Exergy Analysis of a Dual Fuelled Diesel Engine Run on Biogas PARAMETER UNDER STUDY COMPRESSION RATIO PRIMARY FUEL BIOGAS PILOT FUEL DIESEL ANALYSIS 12/11/2013 ENERGY EXERGY 11
  • 12. Original Set-up Parameter Engine type General details Rated output Bore and stroke Capacity Compression ratio Injection timing Dynamometer 12/11/2013 Specifications Research engine test setup 1 Cylinder, 4 stroke, VCR, water cooled diesel engine 3.5 kW at 1500 rpm 87.5 mm×110 mm 661cc 17.5 (Range 12–18) 23oBTDC (range 0–35oBTDC) Eddy current type, 0–12 kg, 185mm radius 12
  • 13. Modified set up Venturi gas mixer Fuel control mechanism 12/11/2013 Experimental set-up Y-connector 13
  • 14. Fuel Properties Properties Diesel Biogas Chemical Composition C12H26 59%CH4,41% CO2 (volume) Density(kg/m3) 840 1.2 Lower calorific value (MJ/kg) 42 17.8 Cetane number 45-55 - Auto-ignition Temperature (K) 553 1087 [6] Stoichiometric air fuel ratio 14.92 10 [6] Experimental Matrix Mode Fuel used Load(%) Diesel Fuel: 100% Diesel Compression timing ratio 20, 40, 60, Dual 12/11/2013 Injection Primary Fuel: Biogas 80, 100, 110 17.5 23oBTDC 18, 17.5, 17, 16 Pilot Fuel: Diesel 14
  • 15. Results and Discussion Diesel,CR=17.5 Biogas,CR=18 Biogas,CR=17.5 Biogas,CR=17 Biogas,CR=16 30 20 Fuel Energy (kW) Brake Thermal Effiency (%) 40 10 0 0 20 40 60 80 Engine Load (%) 100 120 Diesel,17.5 Biogas,CR=18 Biogas,CR=17.5 Biogas,CR=17 Biogas,CR=16 0 Fig. 2 Variation of Brake thermal efficiency with load 20 40 60 80 Engine Load(%) 100 120 Fig. 3 Variation of fuel energy with load 80 650 Diesel,CR=17.5 Biogas,CR=18 Biogas,CR=17.5 Biogas,CR=17 Biogas,CR=16 600 550 Pilot Fuel Replacement(%) Exhaust Gas Temperature (K) 35 30 25 20 15 10 5 0 500 450 70 60 Biogas,CR=18 Biogas,CR=17.5 Biogas,CR=17 Biogas,CR=16 50 40 30 400 0 20 40 60 80 Engine Load(%) 100 120 0 20 40 60 80 Engine Load (%) 100 120 Fig. 4 Variation of exhaust gas temperature with load Fig. 5 Variation of pilot fuel substitution with load 12/11/2013 15
  • 16. 20 Biogas,CR=18 Biogas,CR=17.5 Biogas,CR=17 Biogas,CR=16 2.5 BSEC (kJ/s/kw) Biogas Flow Rate(m3/hr) 3 2 1.5 1 0 20 40 60 80 Engine Load(%) 100 10 5 120 0 50 45 40 35 30 25 20 15 10 30 Diesel,CR=17.5 Biogas,CR=18 Biogas,CR=17.5 Biogas,CR=17 Biogas,CR=16 20 40 60 80 Engine Load(%) 100 120 Fig. 7 Variation of fuel BSEC with load Fuel Exergy (kW) Exergetic Efficiency (%) 15 0 Fig. 6 Variation of biogas flow rate with load Biogas,CR=18 Biogas,CR=17.5 Biogas,CR=17 Biogas,CR=16 Diesel,17.5 25 20 15 10 5 0 20 40 60 80 Engine Load (%) 100 120 Fig. 8 Variation of fuel exergetic efficiency with load 12/11/2013 BSEC,CR=18 BSEC,CR=17.5 BSEC, CR= 17 BSEC,CR=16 0 20 40 60 80 Engine Load (%) 100 120 Fig. 9 Variation of fuel exergy with load 16
  • 17. Fig. 10 Effect of compression ratio on energy distribution Fig .11 Effect of compression ratio on exergy distribution 12/11/2013 17
  • 18. Conclusion The maximum brake thermal efficiency for dual fuel mode are found to be 22.56%, 21.34%, 19.94% and 18.63% at CR 18, 17.5, 17 and 16 respectively at 80% load as compared to 31.78% for diesel mode at 100% load. The maximum exergetic efficiency for dual fuel mode are found were found to be 27.91%, 24.33%, 22.81% and 19.01% at CR 18, 17.5, 17 and 16 respectively at 80% load as compared to 38.87% for diesel mode at 100% load. The maximum substitution of diesel that is obtained in dual fuel mode for CRs 18, 17.5, 17 and 16 are 73.33%, 73.80%, 73.18% and 71% respectively at 110% load. 12/11/2013 18
  • 19. Main Findings of This Research Work  Standardization of Operating Parameters for Biogas Run Diesel Engine is a must for attainment for higher efficiency  Higher Compression Ratio results in Higher efficiency 12/11/2013 19

Notes de l'éditeur

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