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IRAUDAMP10
300W x 2 Channel Class D Audio Power Amplifier
Using the IRS2052M and IRF6775
By
Jun Honda, Yasushi Nishimura and Liwei Zheng

CAUTION:
International Rectifier suggests the following guidelines for safe operation and handling of
IRAUDAMP10 Demo board;
 Always wear safety glasses whenever operating Demo Board
 Avoid personal contact with exposed metal surfaces when operating Demo Board
 Turn off Demo Board when placing or removing measurement probes

www.irf.com

IRAUDAMP10 REV 1.1

Page 1 of 34
TABLE OF CONTENTS

PAGE

INTRODUCTION ............................................................................................................................................... 3
SPECIFICATIONS ............................................................................................................................................ 3
CONNECTION SETUP ..................................................................................................................................... 5
CONNECTOR DESCRIPTION ......................................................................................................................... 5
TEST PROCEDURES....................................................................................................................................... 6
PERFORMANCE AND TEST GRAPHS .......................................................................................................... 7
SOFT CLIPPING ............................................................................................................................................. 10
EFFICIENCY ................................................................................................................................................... 11
THERMAL CONSIDERATIONS ..................................................................................................................... 11
THERMAL INTERFACE MATERIAL’S PRESSURE CONTROL ................................................................................. 12
POWER SUPPLY REJECTION RATIO (PSRR) ............................................................................................ 14
SHORT CIRCUIT PROTECTION RESPONSE .............................................................................................. 15
IRAUDAMP10 OVERVIEW ............................................................................................................................ 16
FUNCTIONAL DESCRIPTIONS ..................................................................................................................... 18
IRS2052M GATE DRIVER IC ......................................................................................................................... 18
SELF-OSCILLATING FREQUENCY .................................................................................................................... 19
ADJUSTMENTS OF SELF-OSCILLATING FREQUENCY ......................................................................................... 19
INTERNAL CLOCK OSCILLATOR ....................................................................................................................... 19
SELECTABLE DEAD-TIME ................................................................................................................................ 20
PROTECTION SYSTEM OVERVIEW ............................................................................................................ 21
CLICK AND POP NOISE REDUCTION ......................................................................................................... 23
BUS PUMPING ............................................................................................................................................... 24
INPUT SIGNAL AND GAIN SETTING ........................................................................................................... 24
GAIN SETTING ............................................................................................................................................... 25
IRAUDAMP10 FABRICATION MATERIALS ................................................................................................. 27
IRAUDAMP10 PCB SPECIFICATIONS ......................................................................................................... 31
REVISION CHANGES DESCRIPTIONS ........................................................................................................ 34

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IRAUDAMP10 REV 1.1

Page 2 of 34
Introduction
The IRAUDAMP10 Demo board is a reference design which uses only one IC (IRS2052M) to derive
appropriate input signals, amplify the audio input, and achieve a two-channel 280 W/ch (4Ω, THD+N=1%)
half-bridge Class D audio power amplifier. The reference design demonstrates how to use the IRS2052M
Class D audio controller and gate driver IC, implement protection circuits, and design an optimum PCB
layout using IRF6775 DirectFET MOSFETs. The reference design contains all the required housekeeping
power supplies for ease of use. The two-channel design is scalable, for power and number of channels.
Applications








AV receivers
Home theater systems
Mini component stereos
Powered speakers
Sub-woofers
Musical Instrument amplifiers
Automotive after market amplifiers

Features
Output Power:
Residual Noise:
Distortion:
Efficiency:
Multiple Protection Features:

PWM Modulator:

300W x 2 channels (4Ω, THD+N=1%)
or 370W x 2 channels (4Ω, THD+N=10%)
220V, IHF-A weighted, AES-17 filter
0.008% THD+N @ 100W, 4Ω
90% @ 300W, 4Ω, single-channel driven, Class D stage
Over-current protection (OCP), high side and low side
Over-voltage protection (OVP),
Under-voltage protection (UVP), high side and low side
Over-temperature protection (OTP)
Self-oscillating half-bridge topology with optional clock synchronization

Specifications
General Test Conditions (unless otherwise noted)
Supply Voltages
±50V
Load Impedance
4Ω
Self-Oscillating Frequency
500kHz
Gain Setting
30.8dB

Notes / Conditions
No input signal, Adjustable
1Vrms input yields rated power

Electrical Data
IR Devices Used

Typical
Notes / Conditions
IRS2052M Audio Controller and Gate-Driver,
IRF6775 DirectFET MOSFETs
Modulator
Self-oscillating, second order sigma-delta modulation, analog input
Power Supply Range
± 25V to ±50V
Bipolar power supply
Output Power CH1-2: (1% THD+N)
300W
1kHz, ±50V
Output Power CH1-2: (10% THD+N)
370W
1kHz, ±50V

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IRAUDAMP10 REV 1.1

Page 3 of 34
Rated Load Impedance
Standby Supply Current
Total Idle Power Consumption
Channel Efficiency

8-4Ω
+45/-95mA
7W
90%

Resistive load
No input signal
No input signal
Single-channel driven,
300W, Class D stage

.

Audio Performance

Class D
Output

THD+N, 1W
THD+N, 20W
THD+N, 100W
THD+N, 200W

0.015%
0.009%
0.008%
0.015%

Dynamic Range

100dB

Residual Noise, 22Hz - 20kHzAES17

220V

Damping Factor
Channel Separation

51
74dB
74dB
70dB
±1dB
±3dB

Frequency Response : 20Hz-20kHz
: 20Hz-35kHz
Physical Specifications
Dimensions

Notes / Conditions
1kHz, Single-channel driven
A-weighted, AES-17 filter,
Single-channel operation
Self-oscillating – 500kHz
1kHz, relative to 4Ω load
100Hz
1kHz
10kHz
1W, 4Ω - 8Ω Load

Weight

3.94”(L) x 2.83”(W) x 0.85”(H)
100 mm (L) x 72 mm (W) x 21.5 mm(H)
0.130kgm

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IRAUDAMP10 REV 1.1

Page 4 of 34
Connection Setup

Fig 1 Typical Test Setup

Connector Description

CN1

P1
P2
P3

www.irf.com

Pin #
1
2
3
4
1
2
3
1
2
1
2

Pin Name
CH1 INPUT
GND
GND
CH2 INPUT
-B
GND
+B
CH2 OUTPUT
GND
GND
CH1 OUTPUT

Pin Description
Analog input for CH1
Floating ground of Channel 1 input
Floating ground of Channel 2 input
Analog input for CH2
-50V supply referenced to GND.
Ground signal from MB.
+50V supply referenced to GND.
Output of Channel 2
Floating ground of Channel 2 output
Floating ground of Channel 1 output
Output of Channel 1

IRAUDAMP10 REV 1.1

Page 5 of 34
Test Procedures
Test Setup:
1. Connect 4-200 W dummy loads to 2 output connectors (P2 and P3 as shown on Fig 1)
and an Audio Precision analyzer (AP).
2. Connect the Audio Signal Generator to CN1 for CH1~CH2 respectively (AP).
3. Set up the dual power supply with voltages of ±50V; current limit to 5A.
4. TURN OFF the dual power supply before connecting to On of the unit under test (UUT).
5. Connect the dual power supply to P1. as shown on Fig 1

Power up:
6. Turn ON the dual power supply. The ±B supplies must be applied and removed at the
same time.
7. One orange and two blue LED should turn ON immediately and stay ON
8. Quiescent current for the positive supply should be 45mA 10mA at +50V.
9. Quiescent current for the negative supply should be 95mA 10mA at –50V.

Switching Frequency test
10. With an Oscilloscope, monitor the switching waveform at test points VS1~VS2. Adjust
VR1A and VR1B to set the self oscillating frequency to 500 kHz  25 kHz when DUT in
free oscillating mode.

Functionality Audio Tests:
11. Set the signal generator to 1kHz, 20 mVRMS output.
12. Connect the audio signal generator to CN1(Input of CH1,CH2,CH3)
13. Sweep the audio signal voltage from 15 mVRMS to 1 VRMS.
14. Monitor the output signals at P2/P3 with an oscilloscope. The waveform must be a non
distorted sinusoidal signal.
15. Observe that a 1 VRMS input generates an output voltage of 34.88 VRMS(CH1/CH2). The
ratio, R4x/(R3x) and R30x/(R31x), determines the voltage gain of IRAUDAMP10.

Test Setup using Audio Precision (Ap):
16. Use an unbalanced-floating signal from the generator outputs.
17. Use balanced inputs taken across output terminals, P2 and P3.
18. Connect Ap frame ground to GND at terminal P1.
19. Select the AES-17 filter(pull-down menu) for all the testing except frequency response.
20. Use a signal voltage sweep range from 15 mVRMS to 1.5 VRMS.
21. Run Ap test programs for all subsequent tests as shown in Fig 2- Fig 7below.

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IRAUDAMP10 REV 1.1

Page 6 of 34
Performance and test graphs
10
5

2
1
0 .5

0 .2
%

0 .1
0.05

0.02
0.01
0.005

0.002
0.001
100m

200m

500m

1

2

5

10

20

50

100

200

500

W
S w eep

Tra c e

C o lo r

L in e S t y le

Th ic k

D ata

A x is

C om m ent

1
1

1
3

B lu e
M agenta

S o lid
S o lid

2
2

A n lr. TH D + N R a t io
A n lr. TH D + N R a t io

L e ft
L e ft

CH2
CH1

±B Supply = ±50V, 4 Ω Resistive Load
Fig 2 IRAUDAMP10, THD+N versus Power, Stereo, 4 Ω

.
+4

T

+2
+0
d
B
r

-2
-4

A
-6
-8
-10
20

50

100

200

500

1k

2k

5k

10k

20k

50k

100k 200k

Hz
Sweep

Trace

Color

Line Style

Thick

Data

Axis

Comment

1
1

1
2

Blue
Magenta

Solid
Solid

2
2

Anlr.Level B
Anlr.Level A

Left
Left

CH2
CH1

±B Supply = ±50V, 4 Ω Resistive Load
Fig 3 IRAUDAMP10, Frequency response

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IRAUDAMP10 REV 1.1

Page 7 of 34
100
10
1
0.1

%

0.01
0.001
0.0001
20

50

100

200

500

1k

2k

5k

10k

20k

10k

20k

Hz
Sweep

Trace

Color

Line Style

Thick

Data

Axis

Comment

1
2
3

1
1
1

Green
Yellow
Red

Solid
Solid
Solid

2
2
2

Anlr.THD+N Ratio
Anlr.THD+N Ratio
Anlr.THD+N Ratio

Left
Left
Left

10W
50W
100W

Fig 4 THD+N Ratio vs. Frequency

+0
-10
-20
-30
-40
d
B
V

-50
-60
-70
-80
-90
-100
-110
10

20

50

100

200

500

1k

2k

5k

Hz
S weep

Trac e

Color

Line S ty le

Thic k

Data

A x is

Com m ent

1
1

1
2

B lue
M agenta

S olid
S olid

2
2

F ft.Ch.1 A m pl
F ft.Ch.2 A m pl

Left
Left

CH2
CH1

Fig 5, 1V output Frequency Spectrum

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IRAUDAMP10 REV 1.1

Page 8 of 34
+20
+0
-20
-40
d
B
V

-60
-80
-100
-120
-140
10

20

50

100

200

500

1k

2k

5k

10k

20k

Hz
Sweep

Trace

Color

Line Style

Thick

Data

Axis

Comment

1
1

1
2

Blue
Magenta

Solid
Solid

2
2

Fft.Ch.1 Ampl
Fft.Ch.2 Ampl

Left
Left

CH2
CH1

No signal, Self Oscillator @ 500kHz

Fig 6, IRAUDAMP10 Noise Floor

.
+0
-10
-20
-30
d
B
r
A

-40
-50
-60
-70
-80
-90
-100
20

50

100

200

500

1k

2k

5k

10k

20k

Hz
S weep

Trac e

Color

Line S ty le

Thic k

Data

A x is

Com m ent

1
1

1
2

B lue
M agenta

S olid
S olid

2
2

A nlr.A m pl
A nlr.A m pl

Left
Left

CH2-CH1
CH1-CH2

Fig 7, Channel separation vs. frequency
.

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IRAUDAMP10 REV 1.1

Page 9 of 34
Soft Clipping
IRS2052M has Clipping detection function, it monitors error voltage in COMP pin with a window
comparator and pull an open drain nmos referenced to GND. Threshold to detect is at 10% and
90% of VAA-VSS. Each channel has independent CLIP outputs. Once IRS2052M detects
Clipping, the CLIP pin can generate pulses to trigger soft clipping circuit, which can limit output’s
maximum power as Fig 9(soft clipping circuit is not available on AMP10 reference board).

Soft Clipping
R28A
1K
C15A
10uF, 16V

R29A
220K
D3A
1N4148

Audio signal INPUT
R27A

C6A
1uF,50V
R5A
47K

GND

R6A
47K
CLIP Detection

D

C0A

R7A
470K

Q5
VAA
DTA144EKA

10uF,50V 3.3K

S

G
Q6
MMBFJ112

R3A

1K
IN-

C5A
10uF, 50V

VSS
GND

Fig 9 Soft Clipping Circuit

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IRAUDAMP10 REV 1.1

Page 10 of 34
Efficiency
Fig 10 shows efficiency characteristics of the IRAUDAMP10. The high efficiency is achieved by
following major factors:
1) Low conduction loss due to the DirectFETs offering low RDS(ON)
2) Low switching loss due to the DirectFETs offering low input capacitance for fast rise and
fall times
Secure dead-time provided by the IRS2052M, avoiding cross-conduction.
Efficiency (%)

100%
90%

Efficiency (%)

80%
70%
60%

AMP10 50V 4ohms

50%
40%
30%
20%
10%
0%
0

50

100

150

200

250

Output power (W)

300

350

Fig 10, IRAUDAMP10 4 ohms load Stereo, ±B supply = ±50V

Thermal Considerations
With this high efficiency, the IRAUDAMP10 design can handle one-eighth of the continuous rated
power, which is generally considered to be a normal operating condition for safety standards,
without additional heatsinks or forced air-cooling.

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IRAUDAMP10 REV 1.1

Page 11 of 34
Thermal Interface Material’s Pressure Control
The pressure between DirectFET & TIM (Thermal Interface Material) is controlled by depth of Heat
Spreader’s groove. Choose TIM which is recommended by IR. (Refer to AN-1035 for more
details). TIM’s manufacturer thickness, conductivity, & etc. determine pressure requirement.
Below shows selection options recommended:

Fig 11 TIM Information

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IRAUDAMP10 REV 1.1

Page 12 of 34
Check the TIM’s compression deflection with constant rate of strain (example as Fig.12) base on
manufacturer’s datasheet. According to the stress requirement, find strain range for the TIM. Then,
calculate heat spreader groove depth as below:
Groove Depth=DirectFET’s Height +TIM’s Thickness*strain
**DirectFET’s height should be measured from PCB to the top of DirectFET after reflow. The
average height of IRF6775 is 0.6mm.

Fig 12 compression deflection with constant rate of strain

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IRAUDAMP10 REV 1.1

Page 13 of 34
Power Supply Rejection Ratio (PSRR)
The IRAUDAMP10 obtains good power supply rejection ratio of -60 dB at 1kHz shown in Fig 13.
With this high PSRR, IRAUDAMP10 accepts any power supply topology when the supply voltages
fit between the min and max range.

+0
-10
-20
-30

d
B

-40
-50
-60
-70
-80
-90
20

50

100

200

500

1k

2k

5k

10k

20k

40k

Hz
Sweep

Trace

Color

Line Style

Thick

Data

Axis

2

1

Red

Solid

2

Anlr.Ratio

Comment

Left

Fig 13 Power Supply Rejection Ratio (PSRR)

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IRAUDAMP10 REV 1.1

Page 14 of 34
Short Circuit Protection Response
Figs 14-15 show over current protection reaction time of the IRAUDAMP10 in a short circuit event.
As soon as the IRS2052M detects an over current condition, it shuts down PWM. After one
second, the IRS2052M tries to resume the PWM. If the short circuit persists, the IRS2052M
repeats try and fail sequences until the short circuit is removed.

Short Circuit in Positive and Negative Load Current

CSD pin

CSD pin
VS pin

VS pin

Load current

Load current

Positive OCP

Negative OCP

Fig 14 Positive and Negative OCP Waveforms
.

OCP Waveforms Showing CSD Trip and Hiccup

CSD pin

CSD pin
VS pin

VS pin

Load current

Load current

Fig 15 OCP Response with Continuous Short Circuit

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IRAUDAMP10 REV 1.1

Page 15 of 34
IRAUDAMP10 Overview
The IRAUDAMP10 features a 2CH self-oscillating type PWM modulator for the smallest space,
highest performance and robust design. This topology represents an analog version of a secondorder sigma-delta modulation having a Class D switching stage inside the loop. The benefit of the
sigma-delta modulation, in comparison to the carrier-signal based modulation, is that all the error
in the audible frequency range is shifted to the inaudible upper-frequency range by nature of its
operation. Also, sigma-delta modulation allows a designer to apply a sufficient amount of error
correction.
The IRAUDAMP10 self-oscillating topology consists of following essential functional blocks.
 Front-end integrator
 PWM comparator
 Level shifters
 Gate drivers and MOSFETs
 Output LPF

Integrator
Referring to Fig 16 below, the input operational amplifier of the IRS2052M forms a front-end
second-order integrator with R3x, C2x, C3x, and R2x. The integrator that receives a rectangular
feedback signal from the PWM output via R4x and audio input signal via R3x generates a
quadratic carrier signal at the COMP pin. The analog input signal shifts the average value of the
quadratic waveform such that the duty cycle varies according to the instantaneous voltage of the
analog input signal.

PWM Comparator
The carrier signal at the COMP pin is converted to a PWM signal by an internal comparator that
has a threshold at middle point between VAA and VSS. The comparator has no hysteresis in its
input threshold.

Level Shifters
The internal input level-shifter transfers the PWM signal down to the low-side gate driver section.
The gate driver section has another level-shifter that level shifts up the high-side gate signal to the
high-side gate driver section.

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IRAUDAMP10 REV 1.1

Page 16 of 34
Gate Drivers and DirectFETs
The received PWM signal is sent to the dead-time generation block where a programmable
amount of dead time is added into the PWM signal between the two gate output signals of LO and
HO to prevent potential cross conduction across the output power DirectFETs. The high-side levelshifter shifts up the high-side gate drive signal out of the dead-time block.
Each channel of the IRS2052M’s drives two DirectFETs, high- and low-sides, in the power stage
providing the amplified PWM waveform.

Output LPF
The amplified PWM output is reconstructed back to an analog signal by the output LC LPF.
Demodulation LC low-pass filter (LPF) formed by L1 and C13, filters out the Class D switching
carrier signal leaving the audio output at the speaker load. A single stage output filter can be used
with switching frequencies of 500 kHz and greater; a design with a lower switching frequency may
require an additional stage of LPF.

Fig 16 Simplified Block Diagram of IRAUDAMP10 Class D Amplifier

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IRAUDAMP10 REV 1.1

Page 17 of 34
Functional Descriptions
IRS2052M Gate Driver IC
The IRAUDAMP10 uses the IRS2052M, a 2 Channel high-voltage (up to 200 V), high-speed
power MOSFET driver with internal dead-time and protection functions specifically designed for
Class D audio amplifier applications. These functions include OCP and UVP. The IRS2052M
integrates bi-directional over current protection for both high-side and low-side MOSFETs. The
dead-time can be selected for optimized performance according to the size of the MOSFET,
minimizing dead-time while preventing shoot-through. As a result, there is no gate-timing
adjustment required externally. Selectable dead-time through the DT pin voltage is an easy and
reliable function which requires only two external resistors, R12 and R13 as shown on Fig 17 or
Fig 23 below.
The IRS2052M offers the following functions.
 PWM modulator
 Dead-time insertion
 Over current protection
 Under voltage protection
 Level shifters
Refer to IRS2052M datasheet and AN-1159 for more details.
L1A
CH3 OUTPUT

18

R17B
R15B 10K
***

C14A

R21A
0.1uF, 63V 10R,1W
0.1uF, 63V
R21B
10R,1W

C14B

0.47uF, 400V
C13B

R71B
10K

Q1B,D
IRF6665/6775M

+B

1k
R9B
S1
3way SW

C15
N/A

XTAL

C17A
470uF,63V
GND

R23B
100k

C17D
0.1uF,100V

C17B
470uF,63V
-B

10R
Q2B,D
IRF6665/6775M

VSS

R23A
100k

C17C
0.1uF,100V

1R

3.9K

13

R19B

R16B

14

0.1uF,100V

15

10R

C11 C12 C13 C14
330pF 330pF 330pF 330pF

1R

CH1 OUTPUT

XTAL

VAA VAA

2.2K

4.7R

C19B

R106
2

R24B

22uH
DS5

12

9

11

10

8
R52
1K

2

GND

L1B

RF071M2STR
R18B
D2B

16

Y2
Y1

C19A R19A

C9B
10uF,16V
R14B 4.7R

19

17

R22B
***

R51
1K

0.1uF,100V

D1A
RF071M2STR

DS4

R18A

4.7R
D2A
RF071M2STR

21
20

NC

VS1

Q2A,C
IRF6665/6775M

R12B
N/A

R107
3.9K

DS2

SD

R71A
10K

R20B

1

D4
1N4148

NC

XSL

X2B

X2A

NC

1

0.47uF, 400V
C13A

R22A
***
C10A
22uF,16V
HO1

NC

3.9K

22

22uF,16V

VB1

CSD

GND
10R
R15A
*** R17A
10K
R16A

23

C10B

27

25
NC

28

26

NC

NC

VS2

OTP

29

30
COM
0
-B

CLIP1

10R

D1B
RF071M2STR

8.2K
R12

31

34

33

32

CSH1

R12A
N/A

R20A

R9A

24

R108
3.9K

C8

10uF, 16V

R14
10R

D3

CSD
R15
10R

35

COMP1

R22
10R

R4B
100K

VCC2
LO1

NC

4.7uF,10V

LO2
COM2

IN1

C9

GND

DT

-B

VAA

1N4148

4.7uF,10V GND

VSS

7

47

DSB

CSH2

IRS2052M

R104

C10
C12B
220pF

C16A
0.01uF

2.2K
46
R26B 10K

48
R0B
100K

VCC

R11 ***
45

IC1

GND

X1A

44

VB2

IN2

6

VAA
43

HO2

COMP2

X1B

VSS
42

4.7uF,10V

RpA 90C

NC

5

C2B
2.2nF,50V

3.3K

4.7uF,10V
C7

C3B
2.2nF,50V

GND

R32A 10R

CLIP2

1

15K

C6

1nF,50V C4B
R2B 120R
VR1B
200R

R27B

R30B

10K

41

NC

NC

36
R7 10R

NE5532AN

R31B

39

CKO

R3B
1K

R6 10R

FAULT

R3A
1K

OTW

5
6
7
8

GND 2IN+
1IN+
2IN1IN- 2OUT
1OUT VDD

C0B
10uF,50V

38

C4A
1nF,50V

40
C5A
10uF, 50V

C5B
10uF, 50V

4
3
2
1

GND

4
3
2
1

VR1A
200R
R2A 120R

GND

NC

10K 2

CH2
GND
GND
CH1

C8B
470pF

IC3

37
DSA
C3A 2.2nF,50V

4

C8A
470pF

3.3K
C0A
10uF,50V
CN1

10K

10K 3

C2A
2.2nF,50V

R27A

R30A 15K

VREF

R26A
R31A 10K

R105

R0A
100K

OCSET

R4A
100K
C12A
220pF

DS3

GND

R24A 2.2K

Q1A,C
IRF6665/6775M

R13

1K

C9A 10uF,16V

R10

22uH
R14A 4.7R

VAA
P2
CH2 OUTPUT
GND

C62

+5v

R45
10k

0.01uF, 50V

R43
470R,1W

CH2

P1

R47
470R,1W

-B
GND
+B

R62 10k
C40
220uF/10V
GND

1
2

Q8 MJD44H11T4G

Z5
5.6V

1
2
3

GND
R54
10k

For EMI

R57
47k

P3

R50
47k

R36
100R,1W

GND
CH1 OUTPUT

R56
47k
S2

Z6
5.6V

C41
220uF/10V
Q9
-5v

R46
10k

MJD45H11T4G

Z3
***
R53
10k
Q4
MMBT5551

Q3
MMBT5551

R44

470R,1W

R58
47k

R55
47k

R48

470R,1W

Z4
24V

OVP

R31
10k

Q1
MJD44H11T4G

R39
100R,1W

1
2

CH1

R37
100R,1W
R38
100R,1W

DS1
C32
100uF, 25V

Z1
12V

R41 10k

R40 10k

UVP

D1A, D1B
D1C, D1D

R11

R15A, R15B

R22A, R22B

Z3

IRF6665 Version
Q1A, Q1B, Q1A, Q1B

1N4148

8.2k

10k

22k

39V

IRF6775M Version
Q1C, Q1D, Q2C, Q2D

RF071M2

5.6k

5.6k

33k

51V

Fig 17 System-level View of IRAUDAMP10

www.irf.com

IRAUDAMP10 REV 1.1

Page 18 of 34
Self-Oscillating Frequency
Self-oscillating frequency is determined by the total delay time along the control loop of the
system; the propagation delay of the IRS2052M, the DirectFETs switching speed, the timeconstant of front-end integrator (R2x, R3x, R4x, Vr1x, C2x, C3x ). Variations in +B and –B supply
voltages also affect the self-oscillating frequency.
The self-oscillating frequency changes with the duty ratio. The frequency is highest at idling. It
drops as duty cycle varies away from 50%.

Adjustments of Self-Oscillating Frequency
Use VR1x to set different self-oscillating frequencies. The PWM switching frequency in this type of
self-oscillating switching scheme greatly impacts the audio performance, both in absolute
frequency and frequency relative to the other channels. In absolute terms, at higher frequencies,
distortion due to switching-time becomes significant, while at lower frequencies, the bandwidth of
the amplifier suffers. In relative terms, interference between channels is most significant if the
relative frequency difference is within the audible range.
Normally, when adjusting the self-oscillating frequency of the different channels, it is suggested to
either match the frequencies accurately, or have them separated by at least 25kHz. Under the
normal operating condition with no audio input signal, the switching-frequency is set around
500kHz in the IRAUDAMP10.

Internal Clock Oscillator
The IRS2052M integrates two clock oscillators and synchronization networks for each PWM
channel. To prevent AM radio reception interference, two PWM frequencies are selectable via XSL
pin. As shown in Table 2, when XSL is bias to VAA, X1A and X1B are active. When XSL is GND
X2A and X2B are active. When XSL is VSS, both clock oscillators are disabled.
XSL pin
VAA
GND
VSS

X1A/B
Activated
Disabled
Disabled

X2A/B
Disabled
Activated
Disabled

CKO outputs internal clock with VAA/VSS amplitude. The CKO can distribute clock signal to
multiple IRS2052 devices to synchronize PWM switching timing.

www.irf.com

IRAUDAMP10 REV 1.1

Page 19 of 34
Selectable Dead-time
The dead-time of the IRS2052 is set based on the voltage applied to the DT pin. Fig 18 lists the
suggested component value for each programmable dead-time between 45 and 105 ns.
All the IRAUDAMP10 models use DT1 (45ns) dead-time.

Dead-time Mode
DT1
DT2
DT3
DT4

R1
<10k
5.6k
8.2k
Open

R2
Open
4.7k
3.3k
<10k

DT/SD Voltage
Vcc
0.46 x Vcc
0.29 x Vcc
COM

Recommended Resistor Values for Dead Time Selection
Dead- time

IRS2052M

45nS

>0.5mA

65nS

Vcc
R1

85nS

DT
105nS

R2
0.23xVcc

0.36xVcc

0.57xVcc

Vcc

VDT

COM

Fig 18 Dead-time Settings vs. VDT Voltage

www.irf.com

IRAUDAMP10 REV 1.1

Page 20 of 34
Protection System Overview
The IRS2052M integrates over current protection (OCP) inside the IC. The rest of the protections,
such as over-voltage protection (OVP), under-voltage protection (UVP), and over temperature
protection (OTP), are detected externally to the IRS2052M (Fig 19).
The external shutdown circuit will disable the output by pulling down CSD pins, (Fig 20). If the
fault condition persists, the protection circuit stays in shutdown until the fault is removed.
GND
OTP pin from IRS2052M
SD
R54
10k

R57
47k

R50
47k

R56
47k

R32A
10R

Z3
***

Z4
24V

R53
10k
Q4
MMBT5551

Q3
MMBT5551

RpA
90C
R58
47k

R55
47k
OVP

C16A
0.01uF

-B UVP

OTP

Fig 19 DCP, OTP, UVP and OVP Protection Circuits
.

Fig 20 Simplified Functional Diagram of OCP

www.irf.com

IRAUDAMP10 REV 1.1

Page 21 of 34
Over-Current Protection (OCP)
Low-Side Current Sensing
The low-side current sensing feature protects the low side DirectFET from an overload condition
from negative load current by measuring drain-to-source voltage across RDS(ON) during its on state.
OCP shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level.
The voltage setting on the OCSET pin programs the threshold for low-side over-current sensing.
When the VS voltage becomes higher than the OCSET voltage during low-side conduction, the
IRS2052 turns the outputs off and pulls CSD down to -VSS.
High-Side Current Sensing
The high-side current sensing protects the high side DirectFET from an overload condition from
positive load current by measuring drain-to-source voltage across RDS(ON) during its on state. OCP
shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level.
High-side over-current sensing monitors drain-to-source voltage of the high-side DirectFET during
the on state through the CSH and VS pins. The CSH pin detects the drain voltage with reference
to the VS pin, which is the source of the high-side DirectFET. In contrast to the low-side current
sensing, the threshold of the CSH pin to trigger OC protection is internally fixed at 1.2V. An
external resistive divider R15, R16 and R17 are used to program a threshold as shown in Fig 20.
An external reverse blocking diode D1 is required to block high voltage feeding into the CSH pin
during low-side conduction. By subtracting a forward voltage drop of 0.6V at D1, the minimum
threshold which can be set for the high-side is 0.6V across the drain-to-source.

Over-Voltage Protection (OVP)
OVP is provided externally to the IRS2052M. OVP shuts down the amplifier if the bus voltage
between GND and -B exceeds 51V. The threshold is determined by a Zener diode Z3. OVP
protects the board from harmful excessive supply voltages, such as due to bus pumping at very
low frequency-continuous output in stereo mode.

Under-Voltage Protection (UVP)
UVP is provided externally to the IRS2052M. UVP prevents unwanted audible noise output from
unstable PWM operation during power up and down. UVP shuts down the amplifier if the bus
voltage between GND and -B falls below a voltage set by Zener diode Z4.

Offset Null (DC Offset) Adjustment
The IRAUDAMP10 requires no output-offset adjustment. DC offsets are tested to be less than ±20
mV.

www.irf.com

IRAUDAMP10 REV 1.1

Page 22 of 34
Over-Temperature Protection (OTP)
The over temperature protection input OTP is for an external PTC Thermistor to monitor
temperature of MOSFET. The OTP pin equips a 0.6mA internal current source to bias the external
PTC resistor. Over temperature warning activates when the voltage at any of OTP input pin goes
higher than 1.4V. Over temperature protection activates when the voltage at any of OTP input pin
goes higher than 2.8V. A PTC thermistors, Rpa in Fig 19, is placed on bottom side PCB; which is
close to the 4 DirectFETs; and monitors DirectFETs’ temperature. If the temperature rises above
90 C on the bottom side, make OTP input pin goes high and shuts down all 2 channels by pulling
down the CSD pins of the IRS2052M. OTP recovers once the temperature cools down.

On-chip Over Temperature Protection
If the junction temperature TJ of IRS2052M becomes higher than on-chip thermal warning
threshold 127C, the on-chip over temperature protection pulls OTW pin down to GND. If the
junction temperature TJ keeps increasing and exceed on-chip thermal shutdown threshold 147C,
the on-chip over temperature protection shuts down PWM, pulls OTW up to VAA and pulls FAULT
pin down to GND as long as the junction temperature is higher than the threshold.

Over Temperature Warning Output (OTW)
OTW output is an open drain output referenced to GND to report whether the IRS2052M is
experiencing high temperature from either OTP input or on-chip OTP. OTW activates if OTP pin
voltage becomes higher than warning threshold, or if junction temperature reaches warning
threshold.

Fault Output
FAULT output is an open drain output referenced to GND to report whether the IRS2052M is in
shutdown mode or in normal operating condition. If FAULT pin is open, the IRS2052M is in normal
operation mode.
Following conditions triggers shutdown internally and pulls FAULT pin down to GND.
• Over Current Protection
• Over Temperature Protection (internal or external via OTP pin)
• Shutdown mode from CSD pin voltage

Click and POP Noise Reduction
Thanks to the click and pop elimination function built into the IRS2052M, the IRAUDAMP10 does
not require any additional components for this function.

www.irf.com

IRAUDAMP10 REV 1.1

Page 23 of 34
Power Supply Requirements
For convenience, the IRAUDAMP10 has all the necessary housekeeping power supplies onboard
and only requires a pair of symmetric power supplies.

House Keeping Power Supply
The internally-generated housekeeping power supplies include ±5V for analog signal processing,
and +12V supply (VCC) referred to the negative supply rail -B for DirectFET gate drive. The gate
driver section of the IRS2052M uses VCC to drive gates of the DirectFETs. VCC is referenced to –
B (negative power supply). D2x, R18x and C10x form a bootstrap floating supply for the HO gate
driver.

Bus Pumping
When the IRAUDAMP10 is running in stereo mode, the bus pumping effect takes place with low
frequency, high output. Since the energy flowing in the Class D switching stage is bi-directional,
there is a period where the Class D amplifier feeds energy back to the power supply. The majority
of the energy flowing back to the supply is from the energy stored in the inductor in the output LPF.
Usually, the power supply has no way to absorb the energy coming back from the load.
Consequently the bus voltage is pumped up, creating bus voltage fluctuations.
Following conditions make bus pumping worse:
1. Lower output frequencies (bus-pumping duration is longer per half cycle)
2. Higher power output voltage and/or lower load impedance (more energy transfers between
supplies)
3. Smaller bus capacitance (the same energy will cause a larger voltage increase)
The OVP protects IRAUDAMP10 from failure in case of excessive bus pumping. Bus voltage
detection monitors only +B supply, assuming the bus pumping on the supplies is symmetric in +B
and -B supplies.

Load Impedance
Each channel is optimized for a 4 Ω speaker load in half bridge.

Input Signal and Gain Setting
A proper input signal is an analog signal ranging from 20Hz to 20kHz with up to 3 VRMS amplitude
with a source impedance of no more than 600 Ω. Input signal with frequencies from 30kHz to
60kHz may cause LC resonance in the output LPF, causing a large reactive current flowing
through the switching stage, especially with greater than 8 Ω load impedances, and the LC
resonance can activate OCP.

www.irf.com

IRAUDAMP10 REV 1.1

Page 24 of 34
The IRAUDAMP10 has an RC network called a Zobel network (R21 and C14) to damp the
resonance and prevent peaking frequency response with light loading impedance. (Fig 21)

Fig 21 Output Low Pass Filter and Zobel Network

Gain Setting
The ratio of resistors {R4x/(R3x+R27x)}*(R30x/R31x) in Fig 22 sets voltage gain. The
IRAUDAMP10 has no on board volume control. To change the voltage gain, change the input
resistor term R27x and R3x. Changing R4x affects PWM control loop design and may result poor
audio performance.

www.irf.com

IRAUDAMP10 REV 1.1

Page 25 of 34
Schematic

L1A
CH3 OUTPUT

C16A
0.01uF

C9B
10uF,16V
R14B 4.7R

19

16

C14A

R21A
0.1uF, 63V 10R,1W
0.1uF, 63V

4.7R

R17B
R15B 10K
***

R71B
10K

Q1B,D
IRF6665/6775M

12

+B

10R

S1
3way SW

C19B

C17A
470uF,63V
GND

R23B
100k

C17D
0.1uF,100V

C17B
470uF,63V
-B

10R
Q2B,D
IRF6665/6775M

VSS

R23A
100k

C17C
0.1uF,100V

1R

13

R19B

3.9K

0.1uF,100V

R16B

14
22uF,16V

15

1k

C11 C12 C13 C14
330pF 330pF 330pF 330pF

C14B

CH1 OUTPUT

XTAL

VAA VAA

2.2K

DS5

RF071M2STR
R18B
D2B

17

C15
N/A

2

R24B

22uH

R22B
***

Y2

GND

L1B

R9B

XTAL

2

R21B
10R,1W

20

18

R12B
N/A

R107
3.9K

SD

R106

0.47uF, 400V
C13B

4.7R
D2A
RF071M2STR

21

R108
3.9K

DS2

D4
1N4148

Y1

11

1

1
1

10

R52
1K

1R

D1A
RF071M2STR

DS4

R18A

0.1uF,100V

3.9K

22

Q2A,C
IRF6665/6775M

C19A R19A

GND
10R
R71A
10K

R20B

R51
1K

0.47uF, 400V
C13A

R22A
***
C10A
22uF,16V

R9A

23

NC

VS1

NC

10R

R15A
*** R17A
10K
R16A

24

C10B

26

27

25
NC

NC

VS2

30

29

28
NC

OTP

COM

NC

R12A
N/A

R20A

D1B
RF071M2STR

8.2K
R12

31

32
DT

0
NC

C8

10uF, 16V

R14
10R

D3

CSD
R15
10R

VCC

-B

NC

R22
10R

R4B
100K

GND

34

HO1

C9
4.7uF,10V

OCSET

CSD

47

VB1

R104

4.7uF,10V GND

CSH1

CLIP1

1N4148

C10
C12B
220pF

LO1

COMP1

46

48
R0B
100K

VCC2

IN1

45

DSB

LO2
COM2

XSL

3.3K

C3B
2.2nF,50V

R26B 10K

VAA

X2A

15K

R2B 120R
VR1B
200R
C2B
2.2nF,50V

R27B

R30B

10K

-B

X2B

C0B
10uF,50V
R31B

R3B
1K

CSH2

IRS2052M

VSS

VAA
C7
43
4.7uF,10V
44
1nF,50V C4B

9

C5B
10uF, 50V

IC1

GND

VSS
42

8

NE5532AN

4.7uF,10V

7

R7 10R

41
C6

X1A

R6 10R

33

R11 ***

R3A
1K

X1B

C5A
10uF, 50V

6

GND

VB2

5

5
6
7
8

GND 2IN+
1IN+
2IN1IN- 2OUT
1OUT VDD

NC

IN2

CKO

4
3
2
1

RpA 90C

HO2

COMP2

40

GND

R32A 10R

CLIP2

39

FAULT

IC3
GND

4
3
2
1

NC

38

C4A
R2A 120R
1nF,50V

4

CN1

C8B
470pF

37
DSA
C3A 2.2nF,50V

10K 3

C0A
10uF,50V

10K
VR1A
200R

DS3

C8A
470pF

3.3K

OTW

C2A
2.2nF,50V

R27A

R30A 15K

10K 2

R31A 10K

35

36
NC

R26A

NC

C12A
220pF

R0A
100K

VREF

R4A
100K

R105

GND

R24A 2.2K

Q1A,C
IRF6665/6775M

R13

1K

C9A 10uF,16V

2.2K
R10

22uH
R14A 4.7R

VAA
P2
CH2 OUTPUT
GND

C62

+5v

R45
10k

0.01uF, 50V

R43
470R,1W

R47
470R,1W

CH2

P1
-B
GND
+B

R62 10k
C40
220uF/10V
GND

1
2

Q8 MJD44H11T4G

Z5
5.6V

1
2
3

GND
R54
10k

For EMI

R57
47k

P3

R50
47k

R36
100R,1W

GND
CH1 OUTPUT

R56
47k
S2

Z6
5.6V

C41
220uF/10V
Q9
-5v

Z3
***
R53
10k
Q4
MMBT5551

Q3
MMBT5551

R46
10k

MJD45H11T4G

R44

470R,1W

R58
47k

R55
47k

R48

470R,1W

Z4
24V

OVP

R31
10k

Q1
MJD44H11T4G

R39
100R,1W

1
2

CH1

R37
100R,1W
R38
100R,1W

DS1
C32
100uF, 25V

Z1
12V

R41 10k

R40 10k

UVP

D1A, D1B
D1C, D1D

www.irf.com

IRAUDAMP10 REV 1.1

Page 26 of 34

R15A, R15B

R22A, R22B

Z3

1N4148

8.2k

10k

22k

39V

IRF6775M Version
Q1C, Q1D, Q2C, Q2D

Fig 22 IRAUDAMP10 Schematic

R11

IRF6665 Version
Q1A, Q1B, Q1A, Q1B

RF071M2

5.6k

5.6k

33k

51V
IRAUDAMP10 Fabrication Materials
Table 1 IRAUDAMP10 Electrical Bill of Materials
Quantity

Value

4

10uF, 50V

4

2.2nF,50V

2

1nF,50V

4

4.7uF,10V

1

10uF, 16V

2

470pF

2

10uF,16V

2

22uF,16V

4

330pF, 50V

2

220pF

2

0.47uF, 400V

2

0.1uF, 63V

2

0.01uF,50V

2

470uF,63V

4

0.1uF,100V

1

100uF, 25V

2

220uF, 10V

1

INPUT

4

RF071M2STR

2

1N4148

1

LED AMBER

2

LED RED

2

LED BLUE

2

LED GREEN

1

IRS2052M

1

NE5532AN

2

22uH

1

Header 3

2

SP OUT

2

MJD44H11T4G

4

IRF6775MPBF

www.irf.com

Description
CAP 10UF 50V ELECT SMG
RAD
CAP CER 2200PF 50V 10%
X7R 0603
CAP 1000PF 50V
CERAMICX7R 0603
CAP CERM 4.7UF 10V Y5V
0805
CAP CER 10UF 16V Y5V
1206
Polypropylene Film
Capacitors 100V 470pF 5%
CAP CER 10UF 16V Y5V
0805
CAP CER 22UF 16V X7R
1210
CAP CER 330PF 50V X7R
0603
CAP CER 220PF 50V 10%
X7R 0603
CAP .47UF 400V METAL
POLYPRO
CAP FILM MKP .1UF 63VDC
2%
CAP CER 10000PF 50V 10%
X7R 0603
CAP 470UF 63V ELECT
SMG RAD
CAP CER .10UF 100V X7R
10% 0805
CAP 100UF 25V ELECT
SMG RAD
CAP 220UF 10V ELECT
SMG RAD
TERMINAL BLOCK 3.5MM
4POS PCB
DIODE 200V 700MA SOD123
DIODE SWITCH 100V
400MW SOD123
LED AMBER CLR THIN 0805
SMD
LED SUPER RED CLEAR
0805 SMD
LED 468NM BLUE CLEAR
0805 SMD
LED GREEN CLEAR 0805
SMD

Designator

Part Number

Vender

C0A, C0B, C5A, C5B

565-1106-ND

C2A, C2B, C3A, C3B

490-1500-1-ND

United Chemi-Con
Murata Electronics
North America

C4A, C4B

399-1082-1-ND

Kemet

C6, C7, C9, C10

478-1429-1-ND

C8

490-3383-1-ND

AVX Corporation
Murata Electronics
North America

C8A, C8B

505-FKP2470/100/5

C9A, C9B

490-3347-1-ND

WIMA
Murata Electronics
North America

C10A, C10B

445-3945-1-ND

TDK Corporation

C11, C12, C13, C14

445-5074-1-ND

C12A, C12B

490-1483-1-ND

TDK Corporation
Murata Electronics
North America

C13A, C13B

495-1315-ND

C14A, C14B

BC2054-ND

C16A, C62

490-1512-1-ND

EPCOS Inc
Vishay/BC
Components
Murata Electronics
North America

C17A, C17B

565-1131-ND

United Chemi-Con

C17C, C17D, C19A, C19B

445-1418-1-ND

TDK Corporation

C32

565-1059-ND

United Chemi-Con

C40, C41

565-1021-ND

CN1

ED1516-ND

United Chemi-Con
On Shore Technology
Inc

D1A, D1B, D2A, D2B

RF071M2SCT-ND

Rohm Semiconductor

D3, D4

1N4148W-FDICT-ND

Diodes Inc

DS1

160-1419-1-ND

Lite-On Inc

DS2, DS3

160-1415-1-ND

Lite-On Inc

DS4, DS5

160-1645-1-ND

Lite-On Inc

DSA, DSB

160-1414-1-ND

Lite-On Inc

2ch Audio Class D Controller
IC OPAMP DUAL LOW
NOISE 8-DIP

IC1

IR2052MPBF

International Rectifier

IC3

NE5532ANGOS-ND

Class D inductor, 22uH
CONN TERM BLOCK PCB
5.0MM 3POS
CONN TERM BLOCK PCB
5.0MM 2POS
TRANS PWR NPN 8A 80V
DPAK
MOSFET, 150V, 28A, 47
mOhm, 25 nC Qg, Med Can,
optimized for Audio

L1A, L1B

7G17A-220M

ON Semiconductor
Inductors,Inc./SAGAMI
ELEC CO., LTD.

P1

281-1415-ND

Weidmuller

P2, P3

Weidmuller

Q1, Q8

281-1414-ND
MJD44H11T4GOSCTND

ON Semiconductor

Q1A, Q1B, Q2A, Q2B

IRF6775MTR1PBF

International Rectifier

IRAUDAMP10 REV 1.1

Page 27 of 34
0

N/A

2

MMBT5551

1

MJD45H11T4G

4

100K

2

120R

2

1K

2

100K

10

10R

1

2.2K

3

5.6K

1

8.2K

0

N/A

5

1K

4

4.7R

3

3.9K

13

10K

2

1R

2

10R,1W

2

33K

2

2.2K

2

3.3K

2

15K

5

10K

4

100R,1W

4

470R,1W

5

47K

1

90C

1

3way SW

1

SW-PB

2

MOSFET, 100V, 19A, 62
mOhm, 8.7 nC Qg, Small
Can, optimized for Audio
TRANS NPN 160V 350MW
SMD SOT23-3
TRANS PWR PNP 8A 80V
DPAK
RES 100K OHM 1/10W 5%
0603 SMD
RES 120 OHM 1/10W 5%
0603 SMD
RES 1.00K OHM 1/8W 1%
0805 SMD
RES 100K OHM 1/8W 1%
0805 SMD

RES 1.0K OHM 1/10W 5%
0603 SMD
RES 4.7 OHM 1/10W 5%
0603 SMD
RES 3.9K OHM 1/10W 5%
0603 SMD
RES 10K OHM 1/10W 5%
0603 SMD
RES 1.0 OHM 1/8W 5% 0805
SMD
RES 10 OHM 1W 1% 2512
SMD
RES 33.0K OHM 1/8W 1%
0805 SMD
RES 2.2K OHM 1/8W 5%
0805 SMD
RES 3.3K OHM 1/10W 5%
0603 SMD
RES 15.0K OHM 1/8W 1%
0805 SMD
RES 10.0K OHM 1/8W 1%
0805 SMD
RES 100 OHM 1W 5% 2512
SMD
RES 470 OHM 1W 5% 2512
SMD
RES 47K OHM 1/10W 5%
0603 SMD
Thermistors - PTC PTC Temp
Prot. 90C
SWITCH ROTARY SP-3POS
SMD

Q9

IRF6665TR1PBF
MMBT5551-FDICTND
MJD45H11T4GOSCTND

ON Semiconductor

R0A, R0B, R23A, R23B

RHM100KGCT-ND

Rohm Semiconductor

R2A, R2B

RHM120GCT-ND

Rohm Semiconductor

R3A, R3B

RHM1.00KCRCT-ND

Rohm Semiconductor

R4A, R4B
R6, R7, R9A, R9B, R14,
R15, R20A, R20B, R22,
R32A

RHM100KCRCT-ND

Rohm Semiconductor

RHM10GCT-ND

Rohm Semiconductor

R10

RHM2.2KGCT-ND

Rohm Semiconductor

R11, R15A, R15B

RHM5.6KGCT-ND

Rohm Semiconductor

R12

RHM8.2KGCT-ND

Rohm Semiconductor

R12A, R12B

RES 10 OHM 1/10W 5%
0603 SMD
RES 2.2K OHM 1/10W 5%
0603 SMD
RES 5.6K OHM 1/10W 5%
0603 SMD
RES 8.2K OHM 1/10W 5%
0603 SMD

Q1C, Q1D, Q2C, Q2D

N/A

R13, R51, R52, R106, R108

RHM1.0KGCT-ND

Rohm Semiconductor

R14A, R14B, R18A, R18B

RHM4.7GCT-ND

Rohm Semiconductor

R16A, R16B, R107
R17A, R17B, R26A, R26B,
R45, R46, R53, R54, R62,
R71A, R71B, R104, R105

RHM3.9KGCT-ND

Rohm Semiconductor

RHM10KGCT-ND

Rohm Semiconductor

R19A, R19B

RHM1.0ARCT-ND

Rohm Semiconductor

R21A, R21B

PT10AECT-ND

Panasonic - ECG

R22A, R22B

RHM33.0KCRCT-ND

Rohm Semiconductor

R24A, R24B

RHM2.2KARCT-ND

Rohm Semiconductor

R27A, R27B

RHM3.3KGCT-ND

Rohm Semiconductor

R30A, R30B

RHM15.0KCRCT-ND

Rohm Semiconductor

R31, R31A, R31B, R40, R41

RHM10.0KCRCT-ND

Rohm Semiconductor

R36, R37, R38, R39

PT100XCT-ND

Panasonic - ECG

R43, R44, R47, R48

PT470XCT-ND

Panasonic - ECG

R50, R55, R56, R57, R58

RHM47KGCT-ND

RpA

594-2381-675-20907

Rohm Semiconductor
Vishay/BC
Components

S1

Q3, Q4

International Rectifier
Diodes Inc

401-1962-1-ND

C&K Components

S2

P8010S-ND

Panasonic - ECG

200R VR

6MM LIGHT TOUCH SW H=5
POT 200 OHM 3MM CERM
SQ TOP SMD

VR1A, VR1B

ST32ETB201CT-ND

1

XTAL

CER RESONATOR 400KHz

Y1

490-1186-ND

1

XTAL

Y2

490-1187-ND

1

12V

CER RESONATOR 455KHZ
DIODE ZENER 12V 500MW
SOD-123

Copal Electronics Inc
Murata Electronics
North America
Murata Electronics
North America

Z1

BZT52C12-FDICT-ND

Diodes Inc

www.irf.com

IRAUDAMP10 REV 1.1

Page 28 of 34
1
1

24V

2

DIODE ZENER 51V 410MW
SOD-123
DIODE ZENER 24V 500MW
SOD-123
DIODE ZENER 5.6V 500MW
SOD-123

51V

5.6V

Z3

BZT52C51-FDICT-ND

Diodes Inc

Z4

BZT52C24-FDICT-ND
MMSZ5V6T1GOSCTND

Diodes Inc

Z5, Z6

ON Semiconductor

Table 2 IRAUDAMP10 Mechanical Bill of Materials
Quantity

Value

Description

7

Washer #4 SS

WASHER LOCK INTERNAL
#4 SS

1

PCB

Print Circuit Board
IRAUDAM11 Rev 3.0 .PCB

PCB 1

7

Screw 440X5/16

SCREW MACHINE PHILLIPS
4-40X5/16

Screw 1, Screw 2, Screw 3,
Screw 4, Screw 5, Screw 6,
Screw 7,

H343-ND

4

Stand off 0.5"

STANDOFF HEX 440THR .500"L ALUM

Stand Off 1, Stand Off 2, Stand
Off 3, Stand Off 4

1893K-ND

1/16

AAVID 4880G

THERMAL PAD .080" 4X4"
GAPPAD

thermal pad under heatsink

BER164-ND

www.irf.com

Designator
Lock washer 1, Lock washer 2,
Lock washer 3, Lock washer 4,
Lock washer 5, Lock washer 6
Lock washer 7

IRAUDAMP10 REV 1.1

Digikey P/N

Vendor

H729-ND

Building
Fasteners
Custom

Page 29 of 34

Building
Fasteners
Keystone
Electronics
Thermalloy
IRAUDAMP10 Hardware

Fig 23 Heat Spreader
.

Screw
H343-ND

Thermal Pad
Th
l d

Lock washer

Screw
H343-ND

Screw
H343-ND

Screw
H343-ND

Stand Off 3
1893K-ND
Lock washer

Lock washer

Stand Off 2
Lock washer 1893K-ND

Lock washer
Lock washer
Stand Off 4
1893K-ND

Lock washers
H729-ND

Screw

Screw

Screw

Stand Off 1
1893K-ND

Screws
H343-ND

Fig 26 Hardware Assemblies

www.irf.com

IRAUDAMP10 REV 1.1

Page 30 of 34
IRAUDAMP10 PCB Specifications
PCB:

1.
2.
3.
4.
5.
6.

Two Layers SMT PCB with through holes
1/16 thickness
2/0 OZ Cu
FR4 material
10 mil lines and spaces
Solder Mask to be Green enamel EMP110 DBG (CARAPACE) or Enthone Endplate
DSR-3241or equivalent.
7. Silk Screen to be white epoxy non conductive per IPC–RB 276 Standard.
8. All exposed copper must finished with TIN-LEAD Sn 60 or 63 for 100u inches thick.
9. Tolerance of PCB size shall be 0.010 –0.000 inches
10. Tolerance of all Holes is -.000 + 0.003”
11. PCB acceptance criteria as defined for class II PCB’S standards.
Gerber Files Apertures Description:
All Gerber files stored in the attached CD-ROM were generated from Protel Altium Designer
Altium Designer 6. Each file name extension means the following:
1. .gtl
2. .gbl
3. .gto
4. .gbo
5. .gts
6. .gbs
7. .gko
8. .gm1
9. .gd1
10. .gg1
11. .txt
12. .apr

Top copper, top side
Bottom copper, bottom side
Top silk screen
Bottom silk screen
Top Solder Mask
Bottom Solder Mask
Keep Out,
Mechanical1
Drill Drawing
Drill locations
CNC data
Apertures data

Additional files for assembly that may not be related with Gerber files:
13. .pcb
14. .bom
15. .cpl
16. .sch
17. .csv
18. .net
19. .bak
20. .lib

www.irf.com

PCB file
Bill of materials
Components locations
Schematic
Pick and Place Components
Net List
Back up files
PCB libraries

IRAUDAMP10 REV 1.1

Page 31 of 34
Fig 27 IRAUDAMP10 PCB Top Overlay (Top View)

www.irf.com

IRAUDAMP10 REV 1.1

Page 32 of 34
Fig 28 IRAUDAMP10 PCB Bottom Layer (Top View)

www.irf.com

IRAUDAMP10 REV 1.1

Page 33 of 34
Revision changes descriptions
Revision
Rev 1.0
Rev 1.1

Changes description
Released
Correct polarity of XSL pin function in
Internal Clock Oscillator

Date
March, 29 2011
Jan, 25 2012

WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105
Data and specifications subject to change without notice. 01/29/2009

www.irf.com

IRAUDAMP10 REV 1.1

Page 34 of 34

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Amplificador classe d com direct fet

  • 1. IRAUDAMP10 300W x 2 Channel Class D Audio Power Amplifier Using the IRS2052M and IRF6775 By Jun Honda, Yasushi Nishimura and Liwei Zheng CAUTION: International Rectifier suggests the following guidelines for safe operation and handling of IRAUDAMP10 Demo board;  Always wear safety glasses whenever operating Demo Board  Avoid personal contact with exposed metal surfaces when operating Demo Board  Turn off Demo Board when placing or removing measurement probes www.irf.com IRAUDAMP10 REV 1.1 Page 1 of 34
  • 2. TABLE OF CONTENTS PAGE INTRODUCTION ............................................................................................................................................... 3 SPECIFICATIONS ............................................................................................................................................ 3 CONNECTION SETUP ..................................................................................................................................... 5 CONNECTOR DESCRIPTION ......................................................................................................................... 5 TEST PROCEDURES....................................................................................................................................... 6 PERFORMANCE AND TEST GRAPHS .......................................................................................................... 7 SOFT CLIPPING ............................................................................................................................................. 10 EFFICIENCY ................................................................................................................................................... 11 THERMAL CONSIDERATIONS ..................................................................................................................... 11 THERMAL INTERFACE MATERIAL’S PRESSURE CONTROL ................................................................................. 12 POWER SUPPLY REJECTION RATIO (PSRR) ............................................................................................ 14 SHORT CIRCUIT PROTECTION RESPONSE .............................................................................................. 15 IRAUDAMP10 OVERVIEW ............................................................................................................................ 16 FUNCTIONAL DESCRIPTIONS ..................................................................................................................... 18 IRS2052M GATE DRIVER IC ......................................................................................................................... 18 SELF-OSCILLATING FREQUENCY .................................................................................................................... 19 ADJUSTMENTS OF SELF-OSCILLATING FREQUENCY ......................................................................................... 19 INTERNAL CLOCK OSCILLATOR ....................................................................................................................... 19 SELECTABLE DEAD-TIME ................................................................................................................................ 20 PROTECTION SYSTEM OVERVIEW ............................................................................................................ 21 CLICK AND POP NOISE REDUCTION ......................................................................................................... 23 BUS PUMPING ............................................................................................................................................... 24 INPUT SIGNAL AND GAIN SETTING ........................................................................................................... 24 GAIN SETTING ............................................................................................................................................... 25 IRAUDAMP10 FABRICATION MATERIALS ................................................................................................. 27 IRAUDAMP10 PCB SPECIFICATIONS ......................................................................................................... 31 REVISION CHANGES DESCRIPTIONS ........................................................................................................ 34 www.irf.com IRAUDAMP10 REV 1.1 Page 2 of 34
  • 3. Introduction The IRAUDAMP10 Demo board is a reference design which uses only one IC (IRS2052M) to derive appropriate input signals, amplify the audio input, and achieve a two-channel 280 W/ch (4Ω, THD+N=1%) half-bridge Class D audio power amplifier. The reference design demonstrates how to use the IRS2052M Class D audio controller and gate driver IC, implement protection circuits, and design an optimum PCB layout using IRF6775 DirectFET MOSFETs. The reference design contains all the required housekeeping power supplies for ease of use. The two-channel design is scalable, for power and number of channels. Applications        AV receivers Home theater systems Mini component stereos Powered speakers Sub-woofers Musical Instrument amplifiers Automotive after market amplifiers Features Output Power: Residual Noise: Distortion: Efficiency: Multiple Protection Features: PWM Modulator: 300W x 2 channels (4Ω, THD+N=1%) or 370W x 2 channels (4Ω, THD+N=10%) 220V, IHF-A weighted, AES-17 filter 0.008% THD+N @ 100W, 4Ω 90% @ 300W, 4Ω, single-channel driven, Class D stage Over-current protection (OCP), high side and low side Over-voltage protection (OVP), Under-voltage protection (UVP), high side and low side Over-temperature protection (OTP) Self-oscillating half-bridge topology with optional clock synchronization Specifications General Test Conditions (unless otherwise noted) Supply Voltages ±50V Load Impedance 4Ω Self-Oscillating Frequency 500kHz Gain Setting 30.8dB Notes / Conditions No input signal, Adjustable 1Vrms input yields rated power Electrical Data IR Devices Used Typical Notes / Conditions IRS2052M Audio Controller and Gate-Driver, IRF6775 DirectFET MOSFETs Modulator Self-oscillating, second order sigma-delta modulation, analog input Power Supply Range ± 25V to ±50V Bipolar power supply Output Power CH1-2: (1% THD+N) 300W 1kHz, ±50V Output Power CH1-2: (10% THD+N) 370W 1kHz, ±50V www.irf.com IRAUDAMP10 REV 1.1 Page 3 of 34
  • 4. Rated Load Impedance Standby Supply Current Total Idle Power Consumption Channel Efficiency 8-4Ω +45/-95mA 7W 90% Resistive load No input signal No input signal Single-channel driven, 300W, Class D stage . Audio Performance Class D Output THD+N, 1W THD+N, 20W THD+N, 100W THD+N, 200W 0.015% 0.009% 0.008% 0.015% Dynamic Range 100dB Residual Noise, 22Hz - 20kHzAES17 220V Damping Factor Channel Separation 51 74dB 74dB 70dB ±1dB ±3dB Frequency Response : 20Hz-20kHz : 20Hz-35kHz Physical Specifications Dimensions Notes / Conditions 1kHz, Single-channel driven A-weighted, AES-17 filter, Single-channel operation Self-oscillating – 500kHz 1kHz, relative to 4Ω load 100Hz 1kHz 10kHz 1W, 4Ω - 8Ω Load Weight 3.94”(L) x 2.83”(W) x 0.85”(H) 100 mm (L) x 72 mm (W) x 21.5 mm(H) 0.130kgm www.irf.com IRAUDAMP10 REV 1.1 Page 4 of 34
  • 5. Connection Setup Fig 1 Typical Test Setup Connector Description CN1 P1 P2 P3 www.irf.com Pin # 1 2 3 4 1 2 3 1 2 1 2 Pin Name CH1 INPUT GND GND CH2 INPUT -B GND +B CH2 OUTPUT GND GND CH1 OUTPUT Pin Description Analog input for CH1 Floating ground of Channel 1 input Floating ground of Channel 2 input Analog input for CH2 -50V supply referenced to GND. Ground signal from MB. +50V supply referenced to GND. Output of Channel 2 Floating ground of Channel 2 output Floating ground of Channel 1 output Output of Channel 1 IRAUDAMP10 REV 1.1 Page 5 of 34
  • 6. Test Procedures Test Setup: 1. Connect 4-200 W dummy loads to 2 output connectors (P2 and P3 as shown on Fig 1) and an Audio Precision analyzer (AP). 2. Connect the Audio Signal Generator to CN1 for CH1~CH2 respectively (AP). 3. Set up the dual power supply with voltages of ±50V; current limit to 5A. 4. TURN OFF the dual power supply before connecting to On of the unit under test (UUT). 5. Connect the dual power supply to P1. as shown on Fig 1 Power up: 6. Turn ON the dual power supply. The ±B supplies must be applied and removed at the same time. 7. One orange and two blue LED should turn ON immediately and stay ON 8. Quiescent current for the positive supply should be 45mA 10mA at +50V. 9. Quiescent current for the negative supply should be 95mA 10mA at –50V. Switching Frequency test 10. With an Oscilloscope, monitor the switching waveform at test points VS1~VS2. Adjust VR1A and VR1B to set the self oscillating frequency to 500 kHz  25 kHz when DUT in free oscillating mode. Functionality Audio Tests: 11. Set the signal generator to 1kHz, 20 mVRMS output. 12. Connect the audio signal generator to CN1(Input of CH1,CH2,CH3) 13. Sweep the audio signal voltage from 15 mVRMS to 1 VRMS. 14. Monitor the output signals at P2/P3 with an oscilloscope. The waveform must be a non distorted sinusoidal signal. 15. Observe that a 1 VRMS input generates an output voltage of 34.88 VRMS(CH1/CH2). The ratio, R4x/(R3x) and R30x/(R31x), determines the voltage gain of IRAUDAMP10. Test Setup using Audio Precision (Ap): 16. Use an unbalanced-floating signal from the generator outputs. 17. Use balanced inputs taken across output terminals, P2 and P3. 18. Connect Ap frame ground to GND at terminal P1. 19. Select the AES-17 filter(pull-down menu) for all the testing except frequency response. 20. Use a signal voltage sweep range from 15 mVRMS to 1.5 VRMS. 21. Run Ap test programs for all subsequent tests as shown in Fig 2- Fig 7below. www.irf.com IRAUDAMP10 REV 1.1 Page 6 of 34
  • 7. Performance and test graphs 10 5 2 1 0 .5 0 .2 % 0 .1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 5 10 20 50 100 200 500 W S w eep Tra c e C o lo r L in e S t y le Th ic k D ata A x is C om m ent 1 1 1 3 B lu e M agenta S o lid S o lid 2 2 A n lr. TH D + N R a t io A n lr. TH D + N R a t io L e ft L e ft CH2 CH1 ±B Supply = ±50V, 4 Ω Resistive Load Fig 2 IRAUDAMP10, THD+N versus Power, Stereo, 4 Ω . +4 T +2 +0 d B r -2 -4 A -6 -8 -10 20 50 100 200 500 1k 2k 5k 10k 20k 50k 100k 200k Hz Sweep Trace Color Line Style Thick Data Axis Comment 1 1 1 2 Blue Magenta Solid Solid 2 2 Anlr.Level B Anlr.Level A Left Left CH2 CH1 ±B Supply = ±50V, 4 Ω Resistive Load Fig 3 IRAUDAMP10, Frequency response www.irf.com IRAUDAMP10 REV 1.1 Page 7 of 34
  • 8. 100 10 1 0.1 % 0.01 0.001 0.0001 20 50 100 200 500 1k 2k 5k 10k 20k 10k 20k Hz Sweep Trace Color Line Style Thick Data Axis Comment 1 2 3 1 1 1 Green Yellow Red Solid Solid Solid 2 2 2 Anlr.THD+N Ratio Anlr.THD+N Ratio Anlr.THD+N Ratio Left Left Left 10W 50W 100W Fig 4 THD+N Ratio vs. Frequency +0 -10 -20 -30 -40 d B V -50 -60 -70 -80 -90 -100 -110 10 20 50 100 200 500 1k 2k 5k Hz S weep Trac e Color Line S ty le Thic k Data A x is Com m ent 1 1 1 2 B lue M agenta S olid S olid 2 2 F ft.Ch.1 A m pl F ft.Ch.2 A m pl Left Left CH2 CH1 Fig 5, 1V output Frequency Spectrum www.irf.com IRAUDAMP10 REV 1.1 Page 8 of 34
  • 9. +20 +0 -20 -40 d B V -60 -80 -100 -120 -140 10 20 50 100 200 500 1k 2k 5k 10k 20k Hz Sweep Trace Color Line Style Thick Data Axis Comment 1 1 1 2 Blue Magenta Solid Solid 2 2 Fft.Ch.1 Ampl Fft.Ch.2 Ampl Left Left CH2 CH1 No signal, Self Oscillator @ 500kHz Fig 6, IRAUDAMP10 Noise Floor . +0 -10 -20 -30 d B r A -40 -50 -60 -70 -80 -90 -100 20 50 100 200 500 1k 2k 5k 10k 20k Hz S weep Trac e Color Line S ty le Thic k Data A x is Com m ent 1 1 1 2 B lue M agenta S olid S olid 2 2 A nlr.A m pl A nlr.A m pl Left Left CH2-CH1 CH1-CH2 Fig 7, Channel separation vs. frequency . www.irf.com IRAUDAMP10 REV 1.1 Page 9 of 34
  • 10. Soft Clipping IRS2052M has Clipping detection function, it monitors error voltage in COMP pin with a window comparator and pull an open drain nmos referenced to GND. Threshold to detect is at 10% and 90% of VAA-VSS. Each channel has independent CLIP outputs. Once IRS2052M detects Clipping, the CLIP pin can generate pulses to trigger soft clipping circuit, which can limit output’s maximum power as Fig 9(soft clipping circuit is not available on AMP10 reference board). Soft Clipping R28A 1K C15A 10uF, 16V R29A 220K D3A 1N4148 Audio signal INPUT R27A C6A 1uF,50V R5A 47K GND R6A 47K CLIP Detection D C0A R7A 470K Q5 VAA DTA144EKA 10uF,50V 3.3K S G Q6 MMBFJ112 R3A 1K IN- C5A 10uF, 50V VSS GND Fig 9 Soft Clipping Circuit www.irf.com IRAUDAMP10 REV 1.1 Page 10 of 34
  • 11. Efficiency Fig 10 shows efficiency characteristics of the IRAUDAMP10. The high efficiency is achieved by following major factors: 1) Low conduction loss due to the DirectFETs offering low RDS(ON) 2) Low switching loss due to the DirectFETs offering low input capacitance for fast rise and fall times Secure dead-time provided by the IRS2052M, avoiding cross-conduction. Efficiency (%) 100% 90% Efficiency (%) 80% 70% 60% AMP10 50V 4ohms 50% 40% 30% 20% 10% 0% 0 50 100 150 200 250 Output power (W) 300 350 Fig 10, IRAUDAMP10 4 ohms load Stereo, ±B supply = ±50V Thermal Considerations With this high efficiency, the IRAUDAMP10 design can handle one-eighth of the continuous rated power, which is generally considered to be a normal operating condition for safety standards, without additional heatsinks or forced air-cooling. www.irf.com IRAUDAMP10 REV 1.1 Page 11 of 34
  • 12. Thermal Interface Material’s Pressure Control The pressure between DirectFET & TIM (Thermal Interface Material) is controlled by depth of Heat Spreader’s groove. Choose TIM which is recommended by IR. (Refer to AN-1035 for more details). TIM’s manufacturer thickness, conductivity, & etc. determine pressure requirement. Below shows selection options recommended: Fig 11 TIM Information www.irf.com IRAUDAMP10 REV 1.1 Page 12 of 34
  • 13. Check the TIM’s compression deflection with constant rate of strain (example as Fig.12) base on manufacturer’s datasheet. According to the stress requirement, find strain range for the TIM. Then, calculate heat spreader groove depth as below: Groove Depth=DirectFET’s Height +TIM’s Thickness*strain **DirectFET’s height should be measured from PCB to the top of DirectFET after reflow. The average height of IRF6775 is 0.6mm. Fig 12 compression deflection with constant rate of strain www.irf.com IRAUDAMP10 REV 1.1 Page 13 of 34
  • 14. Power Supply Rejection Ratio (PSRR) The IRAUDAMP10 obtains good power supply rejection ratio of -60 dB at 1kHz shown in Fig 13. With this high PSRR, IRAUDAMP10 accepts any power supply topology when the supply voltages fit between the min and max range. +0 -10 -20 -30 d B -40 -50 -60 -70 -80 -90 20 50 100 200 500 1k 2k 5k 10k 20k 40k Hz Sweep Trace Color Line Style Thick Data Axis 2 1 Red Solid 2 Anlr.Ratio Comment Left Fig 13 Power Supply Rejection Ratio (PSRR) www.irf.com IRAUDAMP10 REV 1.1 Page 14 of 34
  • 15. Short Circuit Protection Response Figs 14-15 show over current protection reaction time of the IRAUDAMP10 in a short circuit event. As soon as the IRS2052M detects an over current condition, it shuts down PWM. After one second, the IRS2052M tries to resume the PWM. If the short circuit persists, the IRS2052M repeats try and fail sequences until the short circuit is removed. Short Circuit in Positive and Negative Load Current CSD pin CSD pin VS pin VS pin Load current Load current Positive OCP Negative OCP Fig 14 Positive and Negative OCP Waveforms . OCP Waveforms Showing CSD Trip and Hiccup CSD pin CSD pin VS pin VS pin Load current Load current Fig 15 OCP Response with Continuous Short Circuit www.irf.com IRAUDAMP10 REV 1.1 Page 15 of 34
  • 16. IRAUDAMP10 Overview The IRAUDAMP10 features a 2CH self-oscillating type PWM modulator for the smallest space, highest performance and robust design. This topology represents an analog version of a secondorder sigma-delta modulation having a Class D switching stage inside the loop. The benefit of the sigma-delta modulation, in comparison to the carrier-signal based modulation, is that all the error in the audible frequency range is shifted to the inaudible upper-frequency range by nature of its operation. Also, sigma-delta modulation allows a designer to apply a sufficient amount of error correction. The IRAUDAMP10 self-oscillating topology consists of following essential functional blocks.  Front-end integrator  PWM comparator  Level shifters  Gate drivers and MOSFETs  Output LPF Integrator Referring to Fig 16 below, the input operational amplifier of the IRS2052M forms a front-end second-order integrator with R3x, C2x, C3x, and R2x. The integrator that receives a rectangular feedback signal from the PWM output via R4x and audio input signal via R3x generates a quadratic carrier signal at the COMP pin. The analog input signal shifts the average value of the quadratic waveform such that the duty cycle varies according to the instantaneous voltage of the analog input signal. PWM Comparator The carrier signal at the COMP pin is converted to a PWM signal by an internal comparator that has a threshold at middle point between VAA and VSS. The comparator has no hysteresis in its input threshold. Level Shifters The internal input level-shifter transfers the PWM signal down to the low-side gate driver section. The gate driver section has another level-shifter that level shifts up the high-side gate signal to the high-side gate driver section. www.irf.com IRAUDAMP10 REV 1.1 Page 16 of 34
  • 17. Gate Drivers and DirectFETs The received PWM signal is sent to the dead-time generation block where a programmable amount of dead time is added into the PWM signal between the two gate output signals of LO and HO to prevent potential cross conduction across the output power DirectFETs. The high-side levelshifter shifts up the high-side gate drive signal out of the dead-time block. Each channel of the IRS2052M’s drives two DirectFETs, high- and low-sides, in the power stage providing the amplified PWM waveform. Output LPF The amplified PWM output is reconstructed back to an analog signal by the output LC LPF. Demodulation LC low-pass filter (LPF) formed by L1 and C13, filters out the Class D switching carrier signal leaving the audio output at the speaker load. A single stage output filter can be used with switching frequencies of 500 kHz and greater; a design with a lower switching frequency may require an additional stage of LPF. Fig 16 Simplified Block Diagram of IRAUDAMP10 Class D Amplifier www.irf.com IRAUDAMP10 REV 1.1 Page 17 of 34
  • 18. Functional Descriptions IRS2052M Gate Driver IC The IRAUDAMP10 uses the IRS2052M, a 2 Channel high-voltage (up to 200 V), high-speed power MOSFET driver with internal dead-time and protection functions specifically designed for Class D audio amplifier applications. These functions include OCP and UVP. The IRS2052M integrates bi-directional over current protection for both high-side and low-side MOSFETs. The dead-time can be selected for optimized performance according to the size of the MOSFET, minimizing dead-time while preventing shoot-through. As a result, there is no gate-timing adjustment required externally. Selectable dead-time through the DT pin voltage is an easy and reliable function which requires only two external resistors, R12 and R13 as shown on Fig 17 or Fig 23 below. The IRS2052M offers the following functions.  PWM modulator  Dead-time insertion  Over current protection  Under voltage protection  Level shifters Refer to IRS2052M datasheet and AN-1159 for more details. L1A CH3 OUTPUT 18 R17B R15B 10K *** C14A R21A 0.1uF, 63V 10R,1W 0.1uF, 63V R21B 10R,1W C14B 0.47uF, 400V C13B R71B 10K Q1B,D IRF6665/6775M +B 1k R9B S1 3way SW C15 N/A XTAL C17A 470uF,63V GND R23B 100k C17D 0.1uF,100V C17B 470uF,63V -B 10R Q2B,D IRF6665/6775M VSS R23A 100k C17C 0.1uF,100V 1R 3.9K 13 R19B R16B 14 0.1uF,100V 15 10R C11 C12 C13 C14 330pF 330pF 330pF 330pF 1R CH1 OUTPUT XTAL VAA VAA 2.2K 4.7R C19B R106 2 R24B 22uH DS5 12 9 11 10 8 R52 1K 2 GND L1B RF071M2STR R18B D2B 16 Y2 Y1 C19A R19A C9B 10uF,16V R14B 4.7R 19 17 R22B *** R51 1K 0.1uF,100V D1A RF071M2STR DS4 R18A 4.7R D2A RF071M2STR 21 20 NC VS1 Q2A,C IRF6665/6775M R12B N/A R107 3.9K DS2 SD R71A 10K R20B 1 D4 1N4148 NC XSL X2B X2A NC 1 0.47uF, 400V C13A R22A *** C10A 22uF,16V HO1 NC 3.9K 22 22uF,16V VB1 CSD GND 10R R15A *** R17A 10K R16A 23 C10B 27 25 NC 28 26 NC NC VS2 OTP 29 30 COM 0 -B CLIP1 10R D1B RF071M2STR 8.2K R12 31 34 33 32 CSH1 R12A N/A R20A R9A 24 R108 3.9K C8 10uF, 16V R14 10R D3 CSD R15 10R 35 COMP1 R22 10R R4B 100K VCC2 LO1 NC 4.7uF,10V LO2 COM2 IN1 C9 GND DT -B VAA 1N4148 4.7uF,10V GND VSS 7 47 DSB CSH2 IRS2052M R104 C10 C12B 220pF C16A 0.01uF 2.2K 46 R26B 10K 48 R0B 100K VCC R11 *** 45 IC1 GND X1A 44 VB2 IN2 6 VAA 43 HO2 COMP2 X1B VSS 42 4.7uF,10V RpA 90C NC 5 C2B 2.2nF,50V 3.3K 4.7uF,10V C7 C3B 2.2nF,50V GND R32A 10R CLIP2 1 15K C6 1nF,50V C4B R2B 120R VR1B 200R R27B R30B 10K 41 NC NC 36 R7 10R NE5532AN R31B 39 CKO R3B 1K R6 10R FAULT R3A 1K OTW 5 6 7 8 GND 2IN+ 1IN+ 2IN1IN- 2OUT 1OUT VDD C0B 10uF,50V 38 C4A 1nF,50V 40 C5A 10uF, 50V C5B 10uF, 50V 4 3 2 1 GND 4 3 2 1 VR1A 200R R2A 120R GND NC 10K 2 CH2 GND GND CH1 C8B 470pF IC3 37 DSA C3A 2.2nF,50V 4 C8A 470pF 3.3K C0A 10uF,50V CN1 10K 10K 3 C2A 2.2nF,50V R27A R30A 15K VREF R26A R31A 10K R105 R0A 100K OCSET R4A 100K C12A 220pF DS3 GND R24A 2.2K Q1A,C IRF6665/6775M R13 1K C9A 10uF,16V R10 22uH R14A 4.7R VAA P2 CH2 OUTPUT GND C62 +5v R45 10k 0.01uF, 50V R43 470R,1W CH2 P1 R47 470R,1W -B GND +B R62 10k C40 220uF/10V GND 1 2 Q8 MJD44H11T4G Z5 5.6V 1 2 3 GND R54 10k For EMI R57 47k P3 R50 47k R36 100R,1W GND CH1 OUTPUT R56 47k S2 Z6 5.6V C41 220uF/10V Q9 -5v R46 10k MJD45H11T4G Z3 *** R53 10k Q4 MMBT5551 Q3 MMBT5551 R44 470R,1W R58 47k R55 47k R48 470R,1W Z4 24V OVP R31 10k Q1 MJD44H11T4G R39 100R,1W 1 2 CH1 R37 100R,1W R38 100R,1W DS1 C32 100uF, 25V Z1 12V R41 10k R40 10k UVP D1A, D1B D1C, D1D R11 R15A, R15B R22A, R22B Z3 IRF6665 Version Q1A, Q1B, Q1A, Q1B 1N4148 8.2k 10k 22k 39V IRF6775M Version Q1C, Q1D, Q2C, Q2D RF071M2 5.6k 5.6k 33k 51V Fig 17 System-level View of IRAUDAMP10 www.irf.com IRAUDAMP10 REV 1.1 Page 18 of 34
  • 19. Self-Oscillating Frequency Self-oscillating frequency is determined by the total delay time along the control loop of the system; the propagation delay of the IRS2052M, the DirectFETs switching speed, the timeconstant of front-end integrator (R2x, R3x, R4x, Vr1x, C2x, C3x ). Variations in +B and –B supply voltages also affect the self-oscillating frequency. The self-oscillating frequency changes with the duty ratio. The frequency is highest at idling. It drops as duty cycle varies away from 50%. Adjustments of Self-Oscillating Frequency Use VR1x to set different self-oscillating frequencies. The PWM switching frequency in this type of self-oscillating switching scheme greatly impacts the audio performance, both in absolute frequency and frequency relative to the other channels. In absolute terms, at higher frequencies, distortion due to switching-time becomes significant, while at lower frequencies, the bandwidth of the amplifier suffers. In relative terms, interference between channels is most significant if the relative frequency difference is within the audible range. Normally, when adjusting the self-oscillating frequency of the different channels, it is suggested to either match the frequencies accurately, or have them separated by at least 25kHz. Under the normal operating condition with no audio input signal, the switching-frequency is set around 500kHz in the IRAUDAMP10. Internal Clock Oscillator The IRS2052M integrates two clock oscillators and synchronization networks for each PWM channel. To prevent AM radio reception interference, two PWM frequencies are selectable via XSL pin. As shown in Table 2, when XSL is bias to VAA, X1A and X1B are active. When XSL is GND X2A and X2B are active. When XSL is VSS, both clock oscillators are disabled. XSL pin VAA GND VSS X1A/B Activated Disabled Disabled X2A/B Disabled Activated Disabled CKO outputs internal clock with VAA/VSS amplitude. The CKO can distribute clock signal to multiple IRS2052 devices to synchronize PWM switching timing. www.irf.com IRAUDAMP10 REV 1.1 Page 19 of 34
  • 20. Selectable Dead-time The dead-time of the IRS2052 is set based on the voltage applied to the DT pin. Fig 18 lists the suggested component value for each programmable dead-time between 45 and 105 ns. All the IRAUDAMP10 models use DT1 (45ns) dead-time. Dead-time Mode DT1 DT2 DT3 DT4 R1 <10k 5.6k 8.2k Open R2 Open 4.7k 3.3k <10k DT/SD Voltage Vcc 0.46 x Vcc 0.29 x Vcc COM Recommended Resistor Values for Dead Time Selection Dead- time IRS2052M 45nS >0.5mA 65nS Vcc R1 85nS DT 105nS R2 0.23xVcc 0.36xVcc 0.57xVcc Vcc VDT COM Fig 18 Dead-time Settings vs. VDT Voltage www.irf.com IRAUDAMP10 REV 1.1 Page 20 of 34
  • 21. Protection System Overview The IRS2052M integrates over current protection (OCP) inside the IC. The rest of the protections, such as over-voltage protection (OVP), under-voltage protection (UVP), and over temperature protection (OTP), are detected externally to the IRS2052M (Fig 19). The external shutdown circuit will disable the output by pulling down CSD pins, (Fig 20). If the fault condition persists, the protection circuit stays in shutdown until the fault is removed. GND OTP pin from IRS2052M SD R54 10k R57 47k R50 47k R56 47k R32A 10R Z3 *** Z4 24V R53 10k Q4 MMBT5551 Q3 MMBT5551 RpA 90C R58 47k R55 47k OVP C16A 0.01uF -B UVP OTP Fig 19 DCP, OTP, UVP and OVP Protection Circuits . Fig 20 Simplified Functional Diagram of OCP www.irf.com IRAUDAMP10 REV 1.1 Page 21 of 34
  • 22. Over-Current Protection (OCP) Low-Side Current Sensing The low-side current sensing feature protects the low side DirectFET from an overload condition from negative load current by measuring drain-to-source voltage across RDS(ON) during its on state. OCP shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level. The voltage setting on the OCSET pin programs the threshold for low-side over-current sensing. When the VS voltage becomes higher than the OCSET voltage during low-side conduction, the IRS2052 turns the outputs off and pulls CSD down to -VSS. High-Side Current Sensing The high-side current sensing protects the high side DirectFET from an overload condition from positive load current by measuring drain-to-source voltage across RDS(ON) during its on state. OCP shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level. High-side over-current sensing monitors drain-to-source voltage of the high-side DirectFET during the on state through the CSH and VS pins. The CSH pin detects the drain voltage with reference to the VS pin, which is the source of the high-side DirectFET. In contrast to the low-side current sensing, the threshold of the CSH pin to trigger OC protection is internally fixed at 1.2V. An external resistive divider R15, R16 and R17 are used to program a threshold as shown in Fig 20. An external reverse blocking diode D1 is required to block high voltage feeding into the CSH pin during low-side conduction. By subtracting a forward voltage drop of 0.6V at D1, the minimum threshold which can be set for the high-side is 0.6V across the drain-to-source. Over-Voltage Protection (OVP) OVP is provided externally to the IRS2052M. OVP shuts down the amplifier if the bus voltage between GND and -B exceeds 51V. The threshold is determined by a Zener diode Z3. OVP protects the board from harmful excessive supply voltages, such as due to bus pumping at very low frequency-continuous output in stereo mode. Under-Voltage Protection (UVP) UVP is provided externally to the IRS2052M. UVP prevents unwanted audible noise output from unstable PWM operation during power up and down. UVP shuts down the amplifier if the bus voltage between GND and -B falls below a voltage set by Zener diode Z4. Offset Null (DC Offset) Adjustment The IRAUDAMP10 requires no output-offset adjustment. DC offsets are tested to be less than ±20 mV. www.irf.com IRAUDAMP10 REV 1.1 Page 22 of 34
  • 23. Over-Temperature Protection (OTP) The over temperature protection input OTP is for an external PTC Thermistor to monitor temperature of MOSFET. The OTP pin equips a 0.6mA internal current source to bias the external PTC resistor. Over temperature warning activates when the voltage at any of OTP input pin goes higher than 1.4V. Over temperature protection activates when the voltage at any of OTP input pin goes higher than 2.8V. A PTC thermistors, Rpa in Fig 19, is placed on bottom side PCB; which is close to the 4 DirectFETs; and monitors DirectFETs’ temperature. If the temperature rises above 90 C on the bottom side, make OTP input pin goes high and shuts down all 2 channels by pulling down the CSD pins of the IRS2052M. OTP recovers once the temperature cools down. On-chip Over Temperature Protection If the junction temperature TJ of IRS2052M becomes higher than on-chip thermal warning threshold 127C, the on-chip over temperature protection pulls OTW pin down to GND. If the junction temperature TJ keeps increasing and exceed on-chip thermal shutdown threshold 147C, the on-chip over temperature protection shuts down PWM, pulls OTW up to VAA and pulls FAULT pin down to GND as long as the junction temperature is higher than the threshold. Over Temperature Warning Output (OTW) OTW output is an open drain output referenced to GND to report whether the IRS2052M is experiencing high temperature from either OTP input or on-chip OTP. OTW activates if OTP pin voltage becomes higher than warning threshold, or if junction temperature reaches warning threshold. Fault Output FAULT output is an open drain output referenced to GND to report whether the IRS2052M is in shutdown mode or in normal operating condition. If FAULT pin is open, the IRS2052M is in normal operation mode. Following conditions triggers shutdown internally and pulls FAULT pin down to GND. • Over Current Protection • Over Temperature Protection (internal or external via OTP pin) • Shutdown mode from CSD pin voltage Click and POP Noise Reduction Thanks to the click and pop elimination function built into the IRS2052M, the IRAUDAMP10 does not require any additional components for this function. www.irf.com IRAUDAMP10 REV 1.1 Page 23 of 34
  • 24. Power Supply Requirements For convenience, the IRAUDAMP10 has all the necessary housekeeping power supplies onboard and only requires a pair of symmetric power supplies. House Keeping Power Supply The internally-generated housekeeping power supplies include ±5V for analog signal processing, and +12V supply (VCC) referred to the negative supply rail -B for DirectFET gate drive. The gate driver section of the IRS2052M uses VCC to drive gates of the DirectFETs. VCC is referenced to – B (negative power supply). D2x, R18x and C10x form a bootstrap floating supply for the HO gate driver. Bus Pumping When the IRAUDAMP10 is running in stereo mode, the bus pumping effect takes place with low frequency, high output. Since the energy flowing in the Class D switching stage is bi-directional, there is a period where the Class D amplifier feeds energy back to the power supply. The majority of the energy flowing back to the supply is from the energy stored in the inductor in the output LPF. Usually, the power supply has no way to absorb the energy coming back from the load. Consequently the bus voltage is pumped up, creating bus voltage fluctuations. Following conditions make bus pumping worse: 1. Lower output frequencies (bus-pumping duration is longer per half cycle) 2. Higher power output voltage and/or lower load impedance (more energy transfers between supplies) 3. Smaller bus capacitance (the same energy will cause a larger voltage increase) The OVP protects IRAUDAMP10 from failure in case of excessive bus pumping. Bus voltage detection monitors only +B supply, assuming the bus pumping on the supplies is symmetric in +B and -B supplies. Load Impedance Each channel is optimized for a 4 Ω speaker load in half bridge. Input Signal and Gain Setting A proper input signal is an analog signal ranging from 20Hz to 20kHz with up to 3 VRMS amplitude with a source impedance of no more than 600 Ω. Input signal with frequencies from 30kHz to 60kHz may cause LC resonance in the output LPF, causing a large reactive current flowing through the switching stage, especially with greater than 8 Ω load impedances, and the LC resonance can activate OCP. www.irf.com IRAUDAMP10 REV 1.1 Page 24 of 34
  • 25. The IRAUDAMP10 has an RC network called a Zobel network (R21 and C14) to damp the resonance and prevent peaking frequency response with light loading impedance. (Fig 21) Fig 21 Output Low Pass Filter and Zobel Network Gain Setting The ratio of resistors {R4x/(R3x+R27x)}*(R30x/R31x) in Fig 22 sets voltage gain. The IRAUDAMP10 has no on board volume control. To change the voltage gain, change the input resistor term R27x and R3x. Changing R4x affects PWM control loop design and may result poor audio performance. www.irf.com IRAUDAMP10 REV 1.1 Page 25 of 34
  • 26. Schematic L1A CH3 OUTPUT C16A 0.01uF C9B 10uF,16V R14B 4.7R 19 16 C14A R21A 0.1uF, 63V 10R,1W 0.1uF, 63V 4.7R R17B R15B 10K *** R71B 10K Q1B,D IRF6665/6775M 12 +B 10R S1 3way SW C19B C17A 470uF,63V GND R23B 100k C17D 0.1uF,100V C17B 470uF,63V -B 10R Q2B,D IRF6665/6775M VSS R23A 100k C17C 0.1uF,100V 1R 13 R19B 3.9K 0.1uF,100V R16B 14 22uF,16V 15 1k C11 C12 C13 C14 330pF 330pF 330pF 330pF C14B CH1 OUTPUT XTAL VAA VAA 2.2K DS5 RF071M2STR R18B D2B 17 C15 N/A 2 R24B 22uH R22B *** Y2 GND L1B R9B XTAL 2 R21B 10R,1W 20 18 R12B N/A R107 3.9K SD R106 0.47uF, 400V C13B 4.7R D2A RF071M2STR 21 R108 3.9K DS2 D4 1N4148 Y1 11 1 1 1 10 R52 1K 1R D1A RF071M2STR DS4 R18A 0.1uF,100V 3.9K 22 Q2A,C IRF6665/6775M C19A R19A GND 10R R71A 10K R20B R51 1K 0.47uF, 400V C13A R22A *** C10A 22uF,16V R9A 23 NC VS1 NC 10R R15A *** R17A 10K R16A 24 C10B 26 27 25 NC NC VS2 30 29 28 NC OTP COM NC R12A N/A R20A D1B RF071M2STR 8.2K R12 31 32 DT 0 NC C8 10uF, 16V R14 10R D3 CSD R15 10R VCC -B NC R22 10R R4B 100K GND 34 HO1 C9 4.7uF,10V OCSET CSD 47 VB1 R104 4.7uF,10V GND CSH1 CLIP1 1N4148 C10 C12B 220pF LO1 COMP1 46 48 R0B 100K VCC2 IN1 45 DSB LO2 COM2 XSL 3.3K C3B 2.2nF,50V R26B 10K VAA X2A 15K R2B 120R VR1B 200R C2B 2.2nF,50V R27B R30B 10K -B X2B C0B 10uF,50V R31B R3B 1K CSH2 IRS2052M VSS VAA C7 43 4.7uF,10V 44 1nF,50V C4B 9 C5B 10uF, 50V IC1 GND VSS 42 8 NE5532AN 4.7uF,10V 7 R7 10R 41 C6 X1A R6 10R 33 R11 *** R3A 1K X1B C5A 10uF, 50V 6 GND VB2 5 5 6 7 8 GND 2IN+ 1IN+ 2IN1IN- 2OUT 1OUT VDD NC IN2 CKO 4 3 2 1 RpA 90C HO2 COMP2 40 GND R32A 10R CLIP2 39 FAULT IC3 GND 4 3 2 1 NC 38 C4A R2A 120R 1nF,50V 4 CN1 C8B 470pF 37 DSA C3A 2.2nF,50V 10K 3 C0A 10uF,50V 10K VR1A 200R DS3 C8A 470pF 3.3K OTW C2A 2.2nF,50V R27A R30A 15K 10K 2 R31A 10K 35 36 NC R26A NC C12A 220pF R0A 100K VREF R4A 100K R105 GND R24A 2.2K Q1A,C IRF6665/6775M R13 1K C9A 10uF,16V 2.2K R10 22uH R14A 4.7R VAA P2 CH2 OUTPUT GND C62 +5v R45 10k 0.01uF, 50V R43 470R,1W R47 470R,1W CH2 P1 -B GND +B R62 10k C40 220uF/10V GND 1 2 Q8 MJD44H11T4G Z5 5.6V 1 2 3 GND R54 10k For EMI R57 47k P3 R50 47k R36 100R,1W GND CH1 OUTPUT R56 47k S2 Z6 5.6V C41 220uF/10V Q9 -5v Z3 *** R53 10k Q4 MMBT5551 Q3 MMBT5551 R46 10k MJD45H11T4G R44 470R,1W R58 47k R55 47k R48 470R,1W Z4 24V OVP R31 10k Q1 MJD44H11T4G R39 100R,1W 1 2 CH1 R37 100R,1W R38 100R,1W DS1 C32 100uF, 25V Z1 12V R41 10k R40 10k UVP D1A, D1B D1C, D1D www.irf.com IRAUDAMP10 REV 1.1 Page 26 of 34 R15A, R15B R22A, R22B Z3 1N4148 8.2k 10k 22k 39V IRF6775M Version Q1C, Q1D, Q2C, Q2D Fig 22 IRAUDAMP10 Schematic R11 IRF6665 Version Q1A, Q1B, Q1A, Q1B RF071M2 5.6k 5.6k 33k 51V
  • 27. IRAUDAMP10 Fabrication Materials Table 1 IRAUDAMP10 Electrical Bill of Materials Quantity Value 4 10uF, 50V 4 2.2nF,50V 2 1nF,50V 4 4.7uF,10V 1 10uF, 16V 2 470pF 2 10uF,16V 2 22uF,16V 4 330pF, 50V 2 220pF 2 0.47uF, 400V 2 0.1uF, 63V 2 0.01uF,50V 2 470uF,63V 4 0.1uF,100V 1 100uF, 25V 2 220uF, 10V 1 INPUT 4 RF071M2STR 2 1N4148 1 LED AMBER 2 LED RED 2 LED BLUE 2 LED GREEN 1 IRS2052M 1 NE5532AN 2 22uH 1 Header 3 2 SP OUT 2 MJD44H11T4G 4 IRF6775MPBF www.irf.com Description CAP 10UF 50V ELECT SMG RAD CAP CER 2200PF 50V 10% X7R 0603 CAP 1000PF 50V CERAMICX7R 0603 CAP CERM 4.7UF 10V Y5V 0805 CAP CER 10UF 16V Y5V 1206 Polypropylene Film Capacitors 100V 470pF 5% CAP CER 10UF 16V Y5V 0805 CAP CER 22UF 16V X7R 1210 CAP CER 330PF 50V X7R 0603 CAP CER 220PF 50V 10% X7R 0603 CAP .47UF 400V METAL POLYPRO CAP FILM MKP .1UF 63VDC 2% CAP CER 10000PF 50V 10% X7R 0603 CAP 470UF 63V ELECT SMG RAD CAP CER .10UF 100V X7R 10% 0805 CAP 100UF 25V ELECT SMG RAD CAP 220UF 10V ELECT SMG RAD TERMINAL BLOCK 3.5MM 4POS PCB DIODE 200V 700MA SOD123 DIODE SWITCH 100V 400MW SOD123 LED AMBER CLR THIN 0805 SMD LED SUPER RED CLEAR 0805 SMD LED 468NM BLUE CLEAR 0805 SMD LED GREEN CLEAR 0805 SMD Designator Part Number Vender C0A, C0B, C5A, C5B 565-1106-ND C2A, C2B, C3A, C3B 490-1500-1-ND United Chemi-Con Murata Electronics North America C4A, C4B 399-1082-1-ND Kemet C6, C7, C9, C10 478-1429-1-ND C8 490-3383-1-ND AVX Corporation Murata Electronics North America C8A, C8B 505-FKP2470/100/5 C9A, C9B 490-3347-1-ND WIMA Murata Electronics North America C10A, C10B 445-3945-1-ND TDK Corporation C11, C12, C13, C14 445-5074-1-ND C12A, C12B 490-1483-1-ND TDK Corporation Murata Electronics North America C13A, C13B 495-1315-ND C14A, C14B BC2054-ND C16A, C62 490-1512-1-ND EPCOS Inc Vishay/BC Components Murata Electronics North America C17A, C17B 565-1131-ND United Chemi-Con C17C, C17D, C19A, C19B 445-1418-1-ND TDK Corporation C32 565-1059-ND United Chemi-Con C40, C41 565-1021-ND CN1 ED1516-ND United Chemi-Con On Shore Technology Inc D1A, D1B, D2A, D2B RF071M2SCT-ND Rohm Semiconductor D3, D4 1N4148W-FDICT-ND Diodes Inc DS1 160-1419-1-ND Lite-On Inc DS2, DS3 160-1415-1-ND Lite-On Inc DS4, DS5 160-1645-1-ND Lite-On Inc DSA, DSB 160-1414-1-ND Lite-On Inc 2ch Audio Class D Controller IC OPAMP DUAL LOW NOISE 8-DIP IC1 IR2052MPBF International Rectifier IC3 NE5532ANGOS-ND Class D inductor, 22uH CONN TERM BLOCK PCB 5.0MM 3POS CONN TERM BLOCK PCB 5.0MM 2POS TRANS PWR NPN 8A 80V DPAK MOSFET, 150V, 28A, 47 mOhm, 25 nC Qg, Med Can, optimized for Audio L1A, L1B 7G17A-220M ON Semiconductor Inductors,Inc./SAGAMI ELEC CO., LTD. P1 281-1415-ND Weidmuller P2, P3 Weidmuller Q1, Q8 281-1414-ND MJD44H11T4GOSCTND ON Semiconductor Q1A, Q1B, Q2A, Q2B IRF6775MTR1PBF International Rectifier IRAUDAMP10 REV 1.1 Page 27 of 34
  • 28. 0 N/A 2 MMBT5551 1 MJD45H11T4G 4 100K 2 120R 2 1K 2 100K 10 10R 1 2.2K 3 5.6K 1 8.2K 0 N/A 5 1K 4 4.7R 3 3.9K 13 10K 2 1R 2 10R,1W 2 33K 2 2.2K 2 3.3K 2 15K 5 10K 4 100R,1W 4 470R,1W 5 47K 1 90C 1 3way SW 1 SW-PB 2 MOSFET, 100V, 19A, 62 mOhm, 8.7 nC Qg, Small Can, optimized for Audio TRANS NPN 160V 350MW SMD SOT23-3 TRANS PWR PNP 8A 80V DPAK RES 100K OHM 1/10W 5% 0603 SMD RES 120 OHM 1/10W 5% 0603 SMD RES 1.00K OHM 1/8W 1% 0805 SMD RES 100K OHM 1/8W 1% 0805 SMD RES 1.0K OHM 1/10W 5% 0603 SMD RES 4.7 OHM 1/10W 5% 0603 SMD RES 3.9K OHM 1/10W 5% 0603 SMD RES 10K OHM 1/10W 5% 0603 SMD RES 1.0 OHM 1/8W 5% 0805 SMD RES 10 OHM 1W 1% 2512 SMD RES 33.0K OHM 1/8W 1% 0805 SMD RES 2.2K OHM 1/8W 5% 0805 SMD RES 3.3K OHM 1/10W 5% 0603 SMD RES 15.0K OHM 1/8W 1% 0805 SMD RES 10.0K OHM 1/8W 1% 0805 SMD RES 100 OHM 1W 5% 2512 SMD RES 470 OHM 1W 5% 2512 SMD RES 47K OHM 1/10W 5% 0603 SMD Thermistors - PTC PTC Temp Prot. 90C SWITCH ROTARY SP-3POS SMD Q9 IRF6665TR1PBF MMBT5551-FDICTND MJD45H11T4GOSCTND ON Semiconductor R0A, R0B, R23A, R23B RHM100KGCT-ND Rohm Semiconductor R2A, R2B RHM120GCT-ND Rohm Semiconductor R3A, R3B RHM1.00KCRCT-ND Rohm Semiconductor R4A, R4B R6, R7, R9A, R9B, R14, R15, R20A, R20B, R22, R32A RHM100KCRCT-ND Rohm Semiconductor RHM10GCT-ND Rohm Semiconductor R10 RHM2.2KGCT-ND Rohm Semiconductor R11, R15A, R15B RHM5.6KGCT-ND Rohm Semiconductor R12 RHM8.2KGCT-ND Rohm Semiconductor R12A, R12B RES 10 OHM 1/10W 5% 0603 SMD RES 2.2K OHM 1/10W 5% 0603 SMD RES 5.6K OHM 1/10W 5% 0603 SMD RES 8.2K OHM 1/10W 5% 0603 SMD Q1C, Q1D, Q2C, Q2D N/A R13, R51, R52, R106, R108 RHM1.0KGCT-ND Rohm Semiconductor R14A, R14B, R18A, R18B RHM4.7GCT-ND Rohm Semiconductor R16A, R16B, R107 R17A, R17B, R26A, R26B, R45, R46, R53, R54, R62, R71A, R71B, R104, R105 RHM3.9KGCT-ND Rohm Semiconductor RHM10KGCT-ND Rohm Semiconductor R19A, R19B RHM1.0ARCT-ND Rohm Semiconductor R21A, R21B PT10AECT-ND Panasonic - ECG R22A, R22B RHM33.0KCRCT-ND Rohm Semiconductor R24A, R24B RHM2.2KARCT-ND Rohm Semiconductor R27A, R27B RHM3.3KGCT-ND Rohm Semiconductor R30A, R30B RHM15.0KCRCT-ND Rohm Semiconductor R31, R31A, R31B, R40, R41 RHM10.0KCRCT-ND Rohm Semiconductor R36, R37, R38, R39 PT100XCT-ND Panasonic - ECG R43, R44, R47, R48 PT470XCT-ND Panasonic - ECG R50, R55, R56, R57, R58 RHM47KGCT-ND RpA 594-2381-675-20907 Rohm Semiconductor Vishay/BC Components S1 Q3, Q4 International Rectifier Diodes Inc 401-1962-1-ND C&K Components S2 P8010S-ND Panasonic - ECG 200R VR 6MM LIGHT TOUCH SW H=5 POT 200 OHM 3MM CERM SQ TOP SMD VR1A, VR1B ST32ETB201CT-ND 1 XTAL CER RESONATOR 400KHz Y1 490-1186-ND 1 XTAL Y2 490-1187-ND 1 12V CER RESONATOR 455KHZ DIODE ZENER 12V 500MW SOD-123 Copal Electronics Inc Murata Electronics North America Murata Electronics North America Z1 BZT52C12-FDICT-ND Diodes Inc www.irf.com IRAUDAMP10 REV 1.1 Page 28 of 34
  • 29. 1 1 24V 2 DIODE ZENER 51V 410MW SOD-123 DIODE ZENER 24V 500MW SOD-123 DIODE ZENER 5.6V 500MW SOD-123 51V 5.6V Z3 BZT52C51-FDICT-ND Diodes Inc Z4 BZT52C24-FDICT-ND MMSZ5V6T1GOSCTND Diodes Inc Z5, Z6 ON Semiconductor Table 2 IRAUDAMP10 Mechanical Bill of Materials Quantity Value Description 7 Washer #4 SS WASHER LOCK INTERNAL #4 SS 1 PCB Print Circuit Board IRAUDAM11 Rev 3.0 .PCB PCB 1 7 Screw 440X5/16 SCREW MACHINE PHILLIPS 4-40X5/16 Screw 1, Screw 2, Screw 3, Screw 4, Screw 5, Screw 6, Screw 7, H343-ND 4 Stand off 0.5" STANDOFF HEX 440THR .500"L ALUM Stand Off 1, Stand Off 2, Stand Off 3, Stand Off 4 1893K-ND 1/16 AAVID 4880G THERMAL PAD .080" 4X4" GAPPAD thermal pad under heatsink BER164-ND www.irf.com Designator Lock washer 1, Lock washer 2, Lock washer 3, Lock washer 4, Lock washer 5, Lock washer 6 Lock washer 7 IRAUDAMP10 REV 1.1 Digikey P/N Vendor H729-ND Building Fasteners Custom Page 29 of 34 Building Fasteners Keystone Electronics Thermalloy
  • 30. IRAUDAMP10 Hardware Fig 23 Heat Spreader . Screw H343-ND Thermal Pad Th l d Lock washer Screw H343-ND Screw H343-ND Screw H343-ND Stand Off 3 1893K-ND Lock washer Lock washer Stand Off 2 Lock washer 1893K-ND Lock washer Lock washer Stand Off 4 1893K-ND Lock washers H729-ND Screw Screw Screw Stand Off 1 1893K-ND Screws H343-ND Fig 26 Hardware Assemblies www.irf.com IRAUDAMP10 REV 1.1 Page 30 of 34
  • 31. IRAUDAMP10 PCB Specifications PCB: 1. 2. 3. 4. 5. 6. Two Layers SMT PCB with through holes 1/16 thickness 2/0 OZ Cu FR4 material 10 mil lines and spaces Solder Mask to be Green enamel EMP110 DBG (CARAPACE) or Enthone Endplate DSR-3241or equivalent. 7. Silk Screen to be white epoxy non conductive per IPC–RB 276 Standard. 8. All exposed copper must finished with TIN-LEAD Sn 60 or 63 for 100u inches thick. 9. Tolerance of PCB size shall be 0.010 –0.000 inches 10. Tolerance of all Holes is -.000 + 0.003” 11. PCB acceptance criteria as defined for class II PCB’S standards. Gerber Files Apertures Description: All Gerber files stored in the attached CD-ROM were generated from Protel Altium Designer Altium Designer 6. Each file name extension means the following: 1. .gtl 2. .gbl 3. .gto 4. .gbo 5. .gts 6. .gbs 7. .gko 8. .gm1 9. .gd1 10. .gg1 11. .txt 12. .apr Top copper, top side Bottom copper, bottom side Top silk screen Bottom silk screen Top Solder Mask Bottom Solder Mask Keep Out, Mechanical1 Drill Drawing Drill locations CNC data Apertures data Additional files for assembly that may not be related with Gerber files: 13. .pcb 14. .bom 15. .cpl 16. .sch 17. .csv 18. .net 19. .bak 20. .lib www.irf.com PCB file Bill of materials Components locations Schematic Pick and Place Components Net List Back up files PCB libraries IRAUDAMP10 REV 1.1 Page 31 of 34
  • 32. Fig 27 IRAUDAMP10 PCB Top Overlay (Top View) www.irf.com IRAUDAMP10 REV 1.1 Page 32 of 34
  • 33. Fig 28 IRAUDAMP10 PCB Bottom Layer (Top View) www.irf.com IRAUDAMP10 REV 1.1 Page 33 of 34
  • 34. Revision changes descriptions Revision Rev 1.0 Rev 1.1 Changes description Released Correct polarity of XSL pin function in Internal Clock Oscillator Date March, 29 2011 Jan, 25 2012 WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105 Data and specifications subject to change without notice. 01/29/2009 www.irf.com IRAUDAMP10 REV 1.1 Page 34 of 34